Parts and Operators Manual
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1 Electric Clutch Model Revised Edition - January 2010 Simon Tullett Machinery Company Limited Tel: Fax: sales@st-mach.com Parts and Operators Manual
2 BELT ADJUSTMENTS To adjust either the engine-driven belt or gearbox drive belt, remove the guard (4) Engine-driven belt Electric Clutch models: tighten nut to keep washer level with face of endplate [see figure 2] Do not over-tension! Gearbox belt Slacken bearing lockbolts (58) and corresponding lockbolts on bottom bearing. Adjust twin pulley by means of screw (97). Do not over-tighten! Tighten all bearing bolts and locknuts and re-fit guard. Twin rotor drive belts Remove guard (7), slacken locknut (11) in centre of flat pulley (9), and pull up by hand. Tighten locknut. (See illustration below). Do not over-tension belts! fig 1 BELT REPLACEMENT Engine-driven belt Electric Clutch models: Remove guard (4): Undo and remove nut, washer and spring shown in illustration below. This slackens off the electric clutch pre-tension mechanism. Take out the four countersunk bolts (60) and bearing bolts (58). Remove bearing plate (57), slacken bottom bearing bolts (58) and slacken back twin pulley (56). Replace belt and re-fit the bottom and top bearing bolts in reverse order. Re-assemble belt tensioner: spring, then washer and finally tighten the nut until the washer is level with the face of the endplate. [See illustration] This will give the required tension for the electric clutch. Revised Issue - January 2010 page 2
3 BELT REPLACEMENT Electric Clutch models: [continued] fig 2 Illustration for pre-tensioning pulley on Electric Clutch models BELT REPLACEMENT [Engine driven belt]...continued Non-Electric Clutch models: Remove guard (4): take out the four countersunk bolts (60) and bearing bolts (58). Remove bearing plate (57), slacken bottom bearing bolts (58) and slacken back twin pulley (56). Replace belt and re-fit in reverse order. Check belt tension is correct - DO NOT OVER-TIGHTEN! Rotor belts Remove guard (7), slacken adjuster pulley (9) to bottom of slide and remove belts. ALWAYS REPLACE THESE BELTS IN PAIRS. Adjust belt tension as above and refit guard. LUBRICATION Gearbox Remove level plug and fill through plug hole with gear oil EP80/140 Bearings Nos 95 (2 0ff) and 3 (3 off) - give 2 or 3 shots with a hand-held grease gun every 500 hours. DO NOT OVER-GREASE Caster wheels: (swivel and axle nipples) - lubricate every hours. Revised Issue - January 2010 page 3
4 Revised Issue - January 2010 page 4
5 Drawing ref Part No. Description Belt (Gearbox) Belt (Engine) Bearing LFTC25A Guard Guard Guard Guard Adjuster block Pulley Pulley 13 PL Spring washer - 8mm 14 PL Hex nut - 8mm 15 PL Bolt 16 PL Nyloc nut Gearbox Caster assy complete (inc ) Quick pin /2 Spacer (Caster yoke) Bronze bearing Grease nipple Support assembly (inc. 21 & 22) Caster yoke Sleeve (Caster wheel bearing) Bolt Hex locknut: 1/2 x Wheel assy (inc & 29-34) Tyre only (Caster wheel) Rim only (Caster wheel) Bearing retainer (Caster wheel) Roller bearing (Caster wheel) Grease nipple Hub assy - inc. Bolts Inner tube only (Caster wheel) SPZ Belts Pulley 38 PL Bolt: M8 x 30mm Taper hub lock 40 PL Washer: 10 x 21 Revised Issue - january 2010 page 5
6 Drawing ref Part No. Description Pulley 42 PL Bolt 43 PL Shakeproof washer Shaft Skid 47 PL Bolt M8 x 30mm 48 PL Nut M Rubber flap (front) 34 x 5 50 PL Hex nut: 3/8 51 PL Spring washer 3/ Flap retainer 53 PL Bolt: M8 x 20mm 54 PL Spring washer: 8mm Twin pulley Bearing plate Bolt retainer ring Bolt Bronze BRG 62 PL Bolt: M6 x 20mm 63 PL Spring washer: 6mm Flail head (cowling only) Bolt Flail shaft assembly: Twisted flails Idler arm 68 PL Washer: 3/8 x Eye bolt Spring 71 PL Washer: 24 x 10 x Sleeve 74 PL Bolt: 3/8 x Idler pivot Pulley assy inc. bearing & bush Rear flap Revised Issue - january 2010 page 6
7 Drawing ref Part No. Description Flat free caster assy Flail shaft assy: back to back flails Single back to back flail (48) Single twisted flail (24) 86a Single twisted flail long Shaft 88 PL Flat washer 89a Coach bolt / nut Bolt (special) Nut (special) Grass guard Grass guard (slotted) STM decal 94 PL Bolt: 5/16 x 3/4 95 PL Nut: 5/ bearing (shaft) Taper hub lock Bearing (shaft) 99 PL Bolt 100 PL - Purchase Locally Revised Issue - January 2010 page 7
Parts and Operators Manual
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