MERCMONITOR INSTALLATION INSTRUCTIONS
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1 MERCMONITOR INSTALLATION INSTRUCTIONS IMPORTANT: This document guides our delers, botbuilders, nd compny service personnel in the proper instlltion or service of our products. If you hve not been trined in the recommended servicing or instlltion procedures for these or similr Mercury Mrine products, hve the work performed by n uthorized Mercury Mrine deler technicin. Improper instlltion or servicing of the Mercury product could result in dmge to the product or personl injury to those instlling or operting the product. NOTE: After completing instlltion, plce these instructions with the product for the owner's future use. Notice This Product Requires Electronic Clibrtion Before Use. Instlltion of this product will require electronic clibrtion. This clibrtion must not be ttempted by nyone other thn the Originl Equipment Mnufcturer (OEM) or Mercury technicin trined in digitl throttle nd shift systems (DTS) t n uthorized Mercury delership. Improper instlltion nd clibrtion of the DTS product will result in system which is inoperble or unsfe for use. Components Contined in Kit Min Menu AL Fvorites! Alrms Ref. Qty. Description 1 1 GPS Antenn (Smrt Tow Pro only) 2 1 ohm resistor 3 1 NMEA 2K connector 4 1 Wether cp 5 1 MercMonitor 6 1 Hrness 1 Fuse cover 7 1 Fuse 3A (not shown) 8 1 Power hrness dpter 1 Monitor gsket (not shown) 1 Nut (not shown) AUGUST Mercury Mrine Pge 1 / 11
2 MercMonitor Gtewy Models Description There re four MercMonitor gtewy models vilble; Bse model with nine gtewy fetures, RPM SmrtTow model with 20 gtewy fetures, SmrtTow Pro model with 25 gtewy fetures (includes GPS puck), nd Gtewy Premier model with 25 gtewy fetures. Ech model incorportes the use of NMEA2K 1. nd J1939 softwre interfce tht llows or controls ccess to other progrms. Ech engine must hve its own gtewy monitor when using the bse or RPM Smrt Tow models. Gtewy Premier nd SmrtTow Pro models cn communicte nd provide NMEA2K/J11939 with four engines or less. Gtewy Premier nd SmrtTow Pro models screen will only disply single engine dt. Premier does not include SmrtTow Pro control cpbilities. NMEA2K nd J1939 in/out supported NMEA2K only in/out supported NMEA2K nd J1939 in/out supported NMEA2K only in/out supported Bse Model (single engine, NMEA2K support selectble) RPM Voltge Oil pressure Coolnt temperture Fuel tnk level percent Fluid level percent (Fuel 2, oil, wter, wste) Trim position Wter pressure 7 different lrms IMPORTANT: NMEA2K/J1939 lrm dt is limited, refer to the MercMonitor disply for descriptive fult text. RPM SmrtTow Model (single engine, NMEA2K support selectble) RPM Voltge Oil pressure Coolnt temperture Fuel tnk level percent Fuel flow Engine hours Boost pressure (Verdo) Oil temperture (Verdo) Fluid level percent (Fuel 2, oil, wter, wste) Trim position Wter pressure 7 different lrms IMPORTANT: NMEA2K/J1939 lrm dt is limited, refer to the MercMonitor disply for descriptive fult text. Tbs GPS speed/cog/ltitude, longitude (in only) Depth Se wter temperture Pddle wheel speed Pitot speed 1. Pending NMEA2000 certifiction. Pge 2 / AUGUST 2009
3 SmrtTow Pro Model with GPS puck (four engine or less, NMEA2K support selectble) NMEA2K nd J1939 in/out supported NMEA2K in/out supported (only) RPM Voltge Oil pressure Coolnt temperture Fuel tnk level percent Fuel flow Engine hours Boost pressure (Verdo) Oil temperture (Verdo) Genertor (J1939 in only not comptible with ll genertor mnufcturers) Fluid level percent (Fuel 2, oil, wter, wste) Trim position Wter pressure 7 different lrms IMPORTANT: NMEA2K/J1939 lrm dt is limited, refer to the MercMonitor disply for descriptive fult text. Tbs GPS speed/cog/ltitude, longitude (in only) Depth Se wter temperture Pddle wheel speed Pitot speed Ruder ngle Ger pressure (CMD Diesel) Ger temperture (CMD Diesel) Fuel pressure Cpcity (English or metric) AUGUST 2009 Pge 3 / 11
4 Gtewy Premier (four engine or less, NMEA2K support selectble) (includes RPM SmrtTow) NMEA2K nd J1939 in/out supported NMEA2K in/out supported (only) RPM Voltge Oil pressure Coolnt temperture Fuel tnk level percent Fuel flow Engine hours Boost pressure (Verdo) Oil temperture (Verdo) Genertor (J1939 in only not comptible with ll genertor mnufcturers) Fluid level percent (Fuel 2, oil, wter, wste) Trim position Wter pressure 7 different lrms IMPORTANT: NMEA2K/J1939 lrm dt is limited, refer to the MercMonitor disply for descriptive fult text. Tbs GPS speed/cog/ltitude, longitude (in only) Depth Se wter temperture Pddle wheel speed Pitot speed Ruder ngle Ger pressure (CMD Diesel) Ger temperture (CMD Diesel) Fuel pressure Cpcity (English or metric) MecMonitor NMEA2K/J1939 Gtewy Alrms Check Engine Over Temperture Wter in fuel (WIF) Wter Pressure Low Oil Pressure Low System Voltge Engine Communiction Error MercMonitor Gtewy Protocol Acceptnce Description Gtewy is softwre interfce tht llows or controls ccess to other progrms through NMEA2K or J1939 protocol; bckbone for communiction to shre informtion. The softwre is cpble of trnsmitting (TX) informtion to, nd receiving (RX) informtion from vrious prmeter group number (PGN) products. Pge 4 / AUGUST 2009
5 Trnsmit (TX) Gtewy Modes Trnsmits engine dt to NMEA2K/J1939 comptible disply devices. Bse nd RPM Smrt Tow models require one MercMonitor per engine. Gtewy Premier nd Smrt Tow Pro models require only one MercMonitor per vessel to trnsmit multi engine dt to multi function displys (MFD) through the NMEA2K/J1939 protocol. The MercMonitor will disply one engine only regrdless of the model (Bse, RPM Smrt Tow, Smrt Tow Pro, Gtewy Premier). Receive (RX) Receives dt from NMEA2K/J1939 comptible engines. Ech engine requires its own MercMonitor regrdless of the model (Bse, RPM Smrt Tow, Smrt Tow Pro, Gtewy Premier) Mercury Engine Dt to NMEA2K Cpble Products Signl PGN Nme NMEA2K PGN Mode RPM Engine Prmeter Sttic / 0x1F20A RX / TX Coolnt Pressure Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Speed Speed / 0x1F503 RX / TX RPM Engine Prmeters Rpid Updte / 0x1F200 RX / TX Voltge Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Coolnt Temperture Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Fuel Pressure Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Fuel Level Fuel Level / 0x1F211 RX / TX Fuel Tnk Size Fuel Level / 0x1F211 RX / TX Fuel Flow Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Oil Pressure Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Oil Temperture Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Ger Temp Trnsmission Dynmic / 0x1F205 RX / TX Ger Pressure Trnsmission Dynmic / 0x1F205 RX / TX Boost Pressure Engine Prmeters Rpid Updte / 0x1F200 RX / TX Trim position Engine Prmeters Rpid Updte / 0x1F200 RX / TX Rudder Angle Rudder / 0x1F10D RX / TX Depth Depth / 0x1F50B RX / TX Depth Offset Depth / 0x1F50B RX / TX Se Wter Temp Environmentl Prmeters / 0x1FD06 RX / TX Engine hours Engine Prmeters Rpid Dynmic / 0x1F201 RX / TX Mnufcturer ID Address Clim (0x90 = Mercury) / 0xEE00 RX / TX AUGUST 2009 Pge 5 / 11
6 Mercury Engine Dt to NMEA2K Cpble Products Alrm dt Check Engine OverTemp LowOilPress LowOilLevel LowFuelPress LowSysVoltge LowCoolLevel WterFlow WterInFuel HiBoostPress TPSSensor PowerReduction EngCom SubOrSecThrottle (DTS) / 0x1F201 RX / TX Tbs Smll Crft Sttus / 0x1FE10 RX / TX Course over Ground COG & SOG Rpid Updte / 0x9F802 RX Speed over Ground COG & SOG Rpid Updte / 0x9F802 RX GPS Position Position Rpid Updte / 0x1F801 RX Bttery Bttery Sttus / 0x1F214 RX / TX Mercury Engine Dt to J1939 Cpble Products Signl PGN Nme J1939 PGN Mode RPM Electronic Engine Controller # / 0xF004 TX Voltge Vehicle Electricl Power / 0xFEF7 TX Coolnt Temperture Engine Temperture # / 0xFEEE TX Fuel Level Dsh Disply / 0xFEFC TX Fuel Consumption Fuel Economy (Liquid) / 0xFEF2 TX Fuel Flow Fuel Economy (Liquid) / 0xFEF2 TX Oil Pressure Engine Fluid Level/Press # / 0xFEEF TX Boost Pressure Inlet/Exhust Conditions / 0xFEF6 TX Engine hours Totl Engine Hours / 0xFEE5 TX Mnufcturer ID Address Clim (0x90 = Mercury) / 0xEEFE TX Alrm dt (Dignostic messge supported) Over Temp Low Oil Press Low Cool Level Low Voltge High Voltge / 0xFECA TX Line Line AC RMS Volt Genertor Set Averge / 0xFE06 RX / TX AC RMS Frequency Genertor Set Averge / 0xFE06 RX / TX Instlltion Informtion Before cutting ny holes, check re behind dshbord for obstructions (brces, cbles, wiring, etc.). When cutting the dshbord for guge instlltion, follow these cutting tips: Fiberglss Apply msking tpe to re to be cut to prevent dshbord from crcking. Vinyl covered Remove vinyl from re to be cut with rzor blde to keep vinyl from tering. Guge Instlltion 1. Disconnect both bttery cbles from the bttery. Pge 6 / AUGUST 2009
7 ! WARNING Performing service or mintennce without first disconnecting the bttery cn cuse product dmge, personl injury, or deth due to fire, explosion, electricl shock, or unexpected engine strting. Alwys disconnect the bttery cbles from the bttery before mintining, servicing, instlling, or removing engine or drive components. 2. Select loction for the monitor guge tht hs unobstructed visibility.! CAUTION Avoid injury or product dmge. Obstructions, such s brces nd wiring, my be unseen when looking t the front of the dshbord. Before drilling or cutting ny holes in the dshbord, check the re behind the dshbord for obstructions. Do not drill or cut when obstructions re present. 3. Use 86 mm (3.375 in.) dimeter hole sw to cut out the opening for the monitor guge. 3-3/8 in. (86 mm) 4. Instll the sel onto the monitor guge. 5. Instll the monitor guge with the sel into the dshbord opening nd secure with the retiner nut. Tighten the nut securely MercMonitor Wire Hrness Connections The MercMonitor cn be instlled on vessels integrting SmrtCrft technology with other mnufcture products tht use NMEA2K/J1939 bckbone network. It cn lso be instlled nd integrted into vessel tht is not SmrtCrft comptible using the NMEA2K/J1939 bckbone. Ech scenrio requires specific hrness connections for the integrtion of power for the monitor nd the NMEA2K/J1939 bckbone network. MercMonitor Wire Hrness Connections SmrtCrft Network 1. Connect the wire hrness to the MercMonitor AUGUST 2009 Pge 7 / 11
8 2. Connect the link guges to the wire hrness system link connector. b c Min Menu AL Fvorites! Alrms - Wether cp b - Link guge c - Wire hrness system link connector Connect the NMEA power hrness dpter to the wire hrness connecter. 4. Connect the NMEA power hrness red nd blck wires to bttery power terminl buss. IMPORTANT: The NMEA power hrness dpter should be utilized when integrting the MercMonitor with NMEA2K/ J1939 communiction tht does not hve n existing NMEA2K bckbone instlled. 5. Secure the NMEA 3A fuse holder with screw or retiner. Ensure the fuse holder is ccessible. IMPORTANT: The NMEA 3A fuse must be utilized when integrting the MercMonitor with NMEA2K/J1939 communiction tht does not hve n existing NMEA2K bckbone instlled. 6. Connect the wire hrness blck wire to vessel ground. b Min Menu AL Fvorites! Alrms - Junction box b - Wire hrness c - Bttery power terminl buss d - NMEA power hrness dpter e - NMEA 3A fuse holder f - To vessel ground c d e f Connect the NMEA 0183 device (if pplicble) to the wire hrness blue/white nd white/blue wires. Ensure the connection is wter tight. Pge 8 / AUGUST 2009
9 8. Connect the wrning horn to the tn/blue nd purple wire bullet connectors. Min Menu AL Fvorites! Alrms BLU/WHT WHT/BLU PUR TAN/LT BLU b NMEA 0183 device b - Wrning horn 9. Connect the NMEA2K tee connector to the wire hrness NMEA2K hrness connector. 10. Instll the k ohm termintion resistor onto the tee connector. 11. For Smrt Tow Pro MercMonitor, connect the GPS puck to the tee connector. NOTE: Any NMEA2K device (chrt plotter, rdr, gps) cn be connected to the tee connector. b d c Min Menu AL Fvorites! Alrms - GPS puck (Smrt Tow Pro MercMonitor only)8 b - Tee connector c - NMEA2K hrness connector d - k ohm termintion resistor AUGUST 2009 Pge 9 / 11
10 IMPORTANT: When more thn one NMEA2K device is interfced with NMEA2K bckbone, k ohm termintion resistor must be instlled t ech end of the NMEA bckbone. b c d - k ohm resistor (2) b - Rdr c - Chrt plotter d - GPS e - To NMEA2K hrness connector e MercMonitor Wire Hrness Connections Non SmrtCrft Network The use of the MercMonitor on non SmrtCrft network pplictions require the MercMonitor gtewy set to "Receive." Filure to set the gtewy to "Receive" will cuse numerous fults to pper tht cnnot be resolved. Chnging the gtewy to "Receive" will cler the fults. The menu pth to set the gtewy to "Receive" is: "Min Menu," > "Settings," > "Gtewy," > "Gtewy." 1. Connect the wire hrness to the MercMonitor. 2. Connect the NMEA power hrness dpter to the wire hrness connecter. IMPORTANT: The NMEA power hrness dpter should be utilized when integrting the MercMonitor with NMEA2K/ J1939 communiction tht does not hve n existing NMEA2K bckbone instlled. 3. Connect the SmrtCrft power hrness dpter to the wire hrness junction box connector. IMPORTANT: The SmrtCrft power hrness dpter must be used to provide bttery voltge nd key switch operted power to turn the MercMonitor on. 4. Secure the NMEA 3A fuse holder with screw or retiner. Ensure the fuse holder is ccessible. IMPORTANT: The NMEA 3A fuse must be utilized when integrting the MercMonitor with NMEA2K/J1939 communiction tht does not hve n existing NMEA2K bckbone instlled. 5. Connect the SmrtCrft power hrness dpter purple wire to key switch "ON" power source. 6. Connect the SmrtCrft power hrness dpter red nd blck wire, nd the NMEA power hrness dpter red nd blck wire to bttery voltge source. 7. Connect the wire hrness blck wire to vessel ground b c d e g f k Min Menu AL Fvorites! Alrms h i j Bttery positive (+) voltge source (red) b - Bttery negtive ( ) voltge source (blck) c - Key switch "ON" power source (purple) d - SmrtCrft power hrness dpter e - NMEA power hrness dpter f - NMEA 3A fuse g - System link connector (not used) h - MercMonitor i - Wire hrness j - Horn connection (not used) k - To vessel ground 8. Connect the NMEA2K tee connector to the wire hrness NMEA2K hrness connector. 9. Instll the k ohm termintion resistor onto the tee connector. Pge 10 / AUGUST 2009
11 10. Connect NMEA2K trnsceiver (chrt plotter, rdr, gps) to the tee connector. 11. Connect the NMEA 0183 device (if pplicble) to the wire hrness blue/white nd white/blue wires. Ensure the connection is wter tight. d b c Min Menu AL Fvorites! Alrms e - GPS puck b - Tee connector c - k ohm termintion resistor d - NMEA2K hrness connector e - NMEA 0183 device IMPORTANT: When more thn one NMEA2K device is interfced with NMEA2K bckbone, k ohm termintion resistor must be instlled t ech end of the NMEA bckbone. b c d - k ohm resistor (2) b - Rdr c - Chrt plotter d - GPS e - To NMEA2K hrness connector e Products of Mercury Mrine W6250 Pioneer Rod Fond du Lc, WI Mercury, Mercury Mrine, MerCruiser, Mercury MerCruiser, Mercury Rcing, MotorGuide, Mercury Precision Prts, Mercury Propellers, Mriner, Quicksilver, #1 On The Wter, Alph, Brvo One, Brvo Two, Brvo Three, Pro Mx, OptiMx, Sport-Jet, K-Plnes, MerCthode, RideGuide, SmrtCrft, Zero Effort, View, Zeus, Axius, Totl Commnd, Skyhook, SeCore, M with Wves logo, Mercury with Wves logo, nd SmrtCrft logo re ll trdemrks or registered trdemrks of Brunswick Corportion. Mercury Product Protection logo is registered service mrk of Brunswick Corportion AUGUST 2009 Pge 11 / 11
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