C-SERIES TRACTOR MK3 SERVICE DRAWINGS AND PARTS LIST INDEX

Transcription

1 C-SERIES TRACTOR MK SERVICE DRAWINGS AND PARTS LIST INDEX. FRONT AXLE ASSEMBLY. BONNET ASSEMBLY. CONSUL ASSEMBLY. REAR BODY ASSEMBLY 5. PTO & TRANSMISSION ASSEMBLY. HYDROSTATIC TRANSAXLE ASSEMBLY 7. MAIN WIRING LOOM. H.E. WIRING LOOM. DIAL HEIGHT WIRING LOOM 0. I.B.S. CUTTER DECK. " MULCHING DECK. " MULCHING DECK. HIGH GRASS MULCHER. POWERED GRASS COLLECTOR 5. PGC COLLECTOR NET. DECALS

2 C-SERIES TRACTOR MK FRONT AXLE ASSY DRWG No: T000 ISSUE No: SECTION

3 C-SERIES MK TRACTOR FRONT AXLE ASSEMBLY PARTS LIST. Chassis Steering Arm Washer M Coach Bolt M0 x 0mm zinc clear Nyloc Nut M Washer mm x mm Nyloc Nut M 000. mm External Circlip Front Wheel Bearing Hub Cap (Moulded) 00. Hub Cap Washer mm x mm I.D M Washer Washer mm x mm Front Wheel Rim & Hub Front Tyre 5X Wheel Valve (Not Illustrated - Location Outer Wheel Hub) C-Series Front Axle Beam Washer mm x.5 I.D M0 x 0 Hex Head Bolt Rose Joint Boss Stub Axle L/H Stub Axle R/H Track Rod M0 00. Locknut M Rod End 0mm Rose Joint Shoulder Boss Long 700. Spacer 7mm x 0mm I.D Washer 0. i.d. x 0.70 d x mm Thick M0 Nyloc Nut 000. Bonnet Hinge Bracket L/H Bonnet Hinge Bracket R/H Bonnet Spring Bonnet Stop L/H Bonnet Stop R/H Chassis Front M Washer 050. Bolt M x 5 mm Roofing Bolt C-Series Deck Tension Cradle Trunnion ( Deck Cradle) mm R Clip 000 APRIL 005 SECTION

4 C-SERIES MK TRACTOR FRONT AXLE ASSEMBLY PARTS LIST. Spacer mm x.mm I.D M Nyloc Nut Bull Bar Plastic End Caps 000. Washer 0. i.d. x 0.70 d x mm Thk Deck Tension Rod Stainless Steel Bull Bar APRIL 005 SECTION

5 a 5 7 /7 a 0/0a /a 7 5 /a C-SERIES TRACTOR MK BONNET ASSEMBLY /a HIWIN ACTUATOR * *see Electrical Section from serial no. November DRWG No: T0050 ISSUE No: SECTION

6 C-SERIES MK TRACTOR BONNET ASSEMBLY PARTS LIST. Bonnet C00, C00 & C00 Bonnet C Pegged Badge Countax Countax `C Series Badge 500. Headlight Unit Hella 0000 a Fir Tree Fastener Headlight Bulb w - Hella Headlight Can L/H Headlight Can R/H 000 Engine Side Panel L/H C-Series a. Engine Side Panel R/H C-Series Front Side Panel Top Fixing Bracket L/H 0700 a. Front Side Panel Top Fixing Bracket R/H Side Panel Base Bracket L/H a Side Panel Base Bracket R/H Bonnet Headlight Lens Centre Runner Mat 0000 Running Board Mat L/H (Uplifted Running Board) 0000 a Running Board Mat R/H (Uplifted Running Board) 0000 Running Board L/H a Running Board R/H Honda Engine GXV 0 ( & 0HP) Honda Engine GCV 50/50 (, & HP) Not Available from Countax. H.E.Actuator Cover H.E Mounting Bracket LA Linak Actuator Adjuster Boss Universal Actuator Attachment Body Aug Nut M Deck Lift Actuator Adjustment Screw 700. LA Actuator Actuator 00N Hiwin M0 X 55mm Hx Head Bolt Washer 0. i.d. x 0.70d x mmthk Deck Lift Actuator Arm Universal Deck Lift Arm Hiwin Actuator M0 Nut Nyloc 000. Chassis Forward Pedal Rod 700. Forward Pedal Rubber Engine Pulley Spacer Reverse Pedal Rubber 000. Cassette Reverse Pedal 700. Transmission Cassette 00 C-Series Magstop Engine Pulley 050 APRIL 005 SECTION

7 C- SERIES MK TRACTOR BONNET ASSEMBLY PARTS LIST. Full Nut Hex M Z/P M x 5mm Bolt Warner Electric Mag Stop Clutch Forward Reverse Trunnion M Washer 050. Cassette Forward Reverse Rod Bolt 7/ UNF x.5 UNF 0000 Heat Shield Zintec, & HP Heat Shield Zintec & 0HP Exhaust Box Cover 000. Tractor Exhaust Exhaust Pipe, & HP Exhaust Pipe & 0HP Exhaust Gasket Supplied by Honda. Set Screw M x 0mm pozi Washer / M Captive Nut Bolt M x 5mm (Vac) Exhaust Flanged Fixing Nuts Supplied by Honda 5. Bolt M Transaxle Deflector Spacer M Nyloc Nut M Philadas Self Locking Nut Zinc Plated Washer M x 5 x unplated M x mm Socket Head Countersunk Screw Engine Key ¼ Square x./ Engine Bolt / x./ BZP Bolt M x 0mm 0500 APRIL 005 SECTION

8 C-SERIES TRACTOR MK CONSUL ASSY /0 5 57/57a DRWG No: T0050 ISSUE No: SECTION

9 C-SERIES MK TRACTOR CONSOL ASSEMBLY PARTS LIST. Steering Wheel Cap 700. Bolt M x 5mm M Washer 050. Steering Wheel Washer No Screw No.0 x ½ Flat Ended Pozidrive Self Tapper Column Upper Bush 000. C-Series Consol 700. Rubber Knee Pad R/H Rubber Knee Pad L/H 500. Control Knob 000. Set Screw M x mm pozi pan zinc plated 000. Nut M Nyloc T 000. M Form A Washer BZP Rivet.mm x 0mm 00. Throttle Control HP Honda Single Lever Steering Column C Series 00. Circlip 5/ Steering Gear Washer 5/ T LP Steering Rod Spacer M Nyloc Nut Column Lower Bearing Spring Type Hose Clip Fuel Feed Pipe 0cm 000. Jubilee Clip (Fuel Tank Hose) Steering Quadrant 7t Bolt M x 0mm Steering Quadrant Pivot M0 x 5mm Hex Head Bolt BZP Grease Nipple 000. Steering Support Boss Steering Link Plate Washer 0. i.d. x 0.70 d x mm Thk M0 Nyloc Nut 000. Tractor Steering Link Rod Rod End 0mm M0 Locknut M0 Nyloc Nut Washer 0. i.d. x 0.70 d x mm Thk APRIL 005 SECTION

10 C-SERIES MK TRACTOR CONSUL ASSEMBLY. Spacer 7mm x 0mm i.d Rose Joint Shoulder Boss - Short 00. Battery Strap 500. Consul Top Insert Upper Left (not illustrated) Consul Top Insert Upper Right (not illustrated) Consul Top Insert Lower Left (not illustrated) Consul Top Insert Lower Right (not illustrated) Choke Cable RCL Battery Dry Charge Fuel Tank (with hole for gauge) Fuel Tank Cap Fuse Box Holder Fuel Tank & Fuse Holder Bracket Main Control Printed Circuit Board Dial Height PCB Hiwin Actuator P.C.B. Cover Bolt M x 0mm M Washer M Nyloc Nut Dashboard Consul Top Fuel Level Sensor a Fuel Level Sensor Seal Kit Relay Mounting Plate 0000 APRIL 005 SECTION

11 P C-SERIES TRACTOR Mk REAR BODY ASSEMBLY a a DRWG No: T000 ISSUE No: SECTION

12 C-SERIES MK TRACTOR REAR BODY ASSEMBLY PARTS LIST. Seat 700. Seat Plate Adjuster R/H Seat Plate Adjuster L/H Rivet 5mm x 0mm Compression Spring Universal 500. Seat Handle Starlock Washer ¼ Adjustable Seat Channel R/H Adjustable Seat Channel L/H Tool Tray PTO Engage Bridge Spring Handbrake Block Torsion.75 Dia Bolt M x 0mm Handbrake Handle 00. Handbrake Link Rod Handbrake Chassis Joggle Plate Handbrake Chassis Joggle Plate Boss Bearing 000. Washer 0.i.d o.d. x mm Thk a ¼ x 5/ Shakeproof Washer 000. M5 Nyloc Nut Split Pin x / 000. Bolt M x 0mm M x0 xmm Heavy Gauge Washer Deck Lift Pin 00. Spacer (Seat Spring) Spring Retaining Washer (seat) Adjustable Seat Spring M0 x 0 Socket Cap Screw Zinc Plated Handbrake Cup Holder 000 a Handbrake Lever Housing C-Series Handbrake Handle Knob Handbrake Handle Badge Cross Shaft Deck Lift M5 Washer Handbrake Nylon Bush 000. RH Sweeper Lift Cross Bar Conn Pl LH Sweeper Lift Cross Bar Conn Pl Jubilee Clip PTO `Danger Decal Decal PTO Flap 500. Bolt M x 5mm (Vac) 0000 APRIL 005 SECTION

13 C-SERIES MK TRACTOR REAR BODY ASSEMBLY PARTS LIST 0. M Washer 050. Spacer x.mm I.D HE Sweeper Lift Arm R/H HE Sweeper Lift Arm L/H 700. R-Clip mm M Nyloc Nut Rear Body Panel Decal - Deck Size 07cm/ HE Sweeper Lift Plate Rear Seat Box Seat Channel (bolt on) Lever Knob PTO Engage Lever M x 0mm Hx Hd Bolt PTO Level Plate H.E. only Nut M PTO Plate Spacer / Open Grommet Spring Washer 0mm o.d x.mm i.d M Socket Screw Cap 000. Stainless Steel Wear Strip Reservoir K Transaxle 000. Reservoir Hose Sweeper Belt Guide Pin 700. Chassis PTO Flap Shell (H.E.) 00. Seat Pivot Rod 000. PTO Flap Hinge Decal IBS Deck Vent Valve Breather Tuff Torq Pt.No E-Clip M Plated Bearing Housing 7mm Screw M5 x mm Screw M x 0mm Washer M Nut Nyloc M APRIL 005 SECTION

14 NEW C-SERIES MK PTO & TRANSMISSION ASSY DRWG No: T05050 ISSUE No: SECTION 5

15 C-SERIES MK TRACTOR PTO & TRANSMISSION ASSEMBLY PARTS LIST. Nut M M Washer 050. Belt Retaining Bracket Spacer Jockey Wheel PTO Jockey Pulley Plastic PTO Rear Belt Guide Sweeper Jockey Cap 500. M0 Nyloc Nut 000. Bolt M x 50mm Jockey Pulley Plate Bolt M x 0mm MK Park Brake Engage Rod Sleeve PTO Drive Belt Dayco A 0A. A7 Super Belt Transmission Drive K Magstop Engine Pulley 050. PTO Jockey Plate Plastic Lever Cap 00. Deck Tension Lever - H.E - D/H Deck Tension Lever Hiwin Actuator Pivot (Deck Overlock) Split Pin / x 000. Deck Tension Rod 050. Chassis Clutch Retaining Bracket Running Board R/H Running Board L/H (Not Illustrated) Bolt M x 0mm M Washer Nut Nyloc M Park Brake Engage Rod Trunnion 700. Nut M0 Nyloc Hand Brake Engage / Park Brake Rod 50. Pull Safety Switch 00. Brake Switch Mounting Plate Brake Return Spring 50. Washer 0. id x 0.7 od x mm Thk APRIL 005 SECTION 5

16 C-SERIES TRACTOR Mk HYDROSTATIC TRANSAXLE DRWG No: T000 ISSUE No: SECTION

17 C-SERIES MK TRACTOR TRANSAXLE ASSEMBLY PARTS LIST. Chassis Transaxle Bracket M x 75mm Hex Bolt Zinc Plated & Clear PAS M Washer PTO End Spacer 000. Key PTO Shaft Pulley Washer M x 0 x unplated M Star Washer (Vac) Bolt M x 5mm Key x / (Rear Wheel) A7 Super Belt K K Hydrostatic Transaxle Bolt M x 5mm C-Series Dump Rod Bracket Bolt M x 50mm Handbrake Transmission Rod K Transaxle Deflector Nut M Transaxle Support Bracket PTO Bearing Housing Bolt M x 5mm Rivet. x mm Alloy Pop Starlock Washer ¼ Dump Valve Lever 0 7. K Transaxle Thrust Washer K Transaxle Wheel Spacer 700. Washer mm (Rider) Wheel Hub for 0 Wheel c/w studs & nuts mm External Circlip C- Series Wheel Nut Rear Tyre Rear Wheel Rim Grease Nipple 00 `O Ring 700 M Star Washer APRIL 005 SECTION

18 7 C-SERIES TRACTOR MK MAIN WIRING LOOM BATTERY CHARGER 5 0 DRWG No: T0700 ISSUE No: SECTION 7

19 C-SERIES MK TRACTOR MAIN WIRING LOOM PARTS LIST Main Control PCB Fuse Box Holder 000 Rocker Switch (on / off / on) 0000 Brake Switch c/w Spade Terminals Safety Switch Spring 50 Headlight Loom Tie Wrap Mount (not illustrated) 500 Bulb Hella W Electric Clutch Magstop 00 0 Clutch Loom Magstop 00 Lead Battery to Solenoid (C00H, C00M, C00H & C00H) &0 HP Lead Battery to Solenoid (C00H) Earth Lead 00 Start Lead (Briggs & Stratton Engines only) 500 Tie Wrap Adhesive (not Illustrated) Starter Solenoid C00M only 0 Battery V (Dry Charged) Ignition Washer x x mm 000 Seat Switch 500 Countax / B&S Engine Loom Block Connector - C-Series M (not 0500 illustrated) 0 0A Amp Fuse (not illustrated) 500 Fuse Spade 0A (not illustrated) 5000 Ignition Switch 00 Ignition Switch Steel Lock Nut M Bezel Loom Honda Twin Tie Wrap (not Illustrated) Battery Charger 500 Battery Charger Decal Battery Charger Instructions (not illustrated) 00 OCTOBER 00 SECTION 07

20 5 C-SERIES TRACTOR MK HE WIRING LOOM /a 7 7 BATTERY CHARGER DRWG No: T000 ISSUE No: SECTION

21 C-SERIES MK TRACTOR H.E. LOOM PARTS LIST Main Control PCB 0000 Fusebox Holder Switch Momentary On 00 Headlights & Clutch Engage Brake Switch c/w Spade Terminals Safety Switch Spring 50 Headlight Loom Electric Relay v / 0amp 5500 Bulb Hella W Electric Clutch Magstop 00 0 Clutch Loom Magstop 00 Lead Battery to Solenoid ( C00H, C00M, C00H & C00H) & 0 HP Lead Battery to Solenoid ( C00H) Earth Lead 00 0 Start Lead Briggs & Stratton Engines only 500 HE PCB Cover Starter Solenoid Briggs & Stratton Engines only 0 Battery Dry Charge Ignition Washer x x mm 000 Seat Switch 500 LA Actuator Actuator 00N Hiwin A Fuse (not illustrated) 500 Fuse Spade 0A (not illustrated) 5000 Ignition Switch 00 Ignition Switch Steel Lock Nut M Bezel Loom + Fuel Sender 0500 Tie Wrap (Not Illustrated) Tie Wrap Mount (Not Illustrated) 500 Tie Wrap Adhesive (Not Illustrated) 5700 Deck Control PCB from serial no. 00 to 0 Dial Height PCB Deck Control from serial no. (Linak) 550** 5000** a Dial Height & Fuel Sender Loom (not illustrated) HE PCB for Hiwin Actuator LA Deck Actuator LA Fuse 0amp Spade (not illustrated) 5500 Switch (on / off / on) 0000 Lift Kit Collet Knob Collet Knob Cap 0000 Battery Charger Battery Charger Decal 500 Battery Charger Instructions (not illustrated) 00 ** Item Please refer to Technical Bulletin Ref 0-T7- Dated 0/0/0 for Bridge Link Position. MARCH 005 SECTION

22 0 C-SERIES TRACTOR MK DIAL HEIGHT WIRING LOOM /a 7 BATTERY CHARGER DRWG No: T000 ISSUE No: SECTION

23 C-SERIES MK TRACTOR DIAL HEIGHT LOOM PARTS LIST Main Control PCB 0000 Fusebox Holder Rocker Switch (on / off / on) 0000 Brake Switch Safety Switch Spring 50 Headlight Loom Electric Relay v / 0amp 5500 Bulb Hella W Electric Magstop Clutch 00 0 Clutch Loom Magstop 00 Lead Battery to Solenoid ( C00H, C00M, C00H & C00H) & 0 HP Battery Lead to Solenoid (C00H) Earth Lead 0 Start Lead (Briggs & Stratton Engines only) 500 Collet Knob Cap Starter Solenoid C00M only 0 Battery Dry Charge Ignition Washer x x mm 000 Seat Switch 500 LA Actuator A Fuse (not illustrated) 500 Fuse Spade 0A (not illustrated) 5000 Ignition Switch 00 Ignition Switch Steel Lock Nut M Ignition Cap Bezel Loom & Fuel Sender 0500 Tie Wrap (Not Illustrated) Tie Wrap Mount (Not Illustrated) 500 Tie Wrap Self Adhesive (Not Illustrated) 5700 Deck Control PCB - from serial no. 00 to 0 Dial Height Deck Control PCB from serial no a Dial Height Loom & Fuel Sender ( not illustrated) Lift Kit Collet Knob 0000 Battery Charger 5000 use 500 Battery Charger Decal Battery Charger Instructions (not illustrated) 00 OCTOBER 00 SECTION

24 C-SERIES TRACTOR Mk I.B.S. CUTTER DECK / /0a 0 0 DRWG No: T050 ISSUE No: SECTION 0A

25 Deck Lid Cover Deck Lid Cover Deck Lid Cover Deck Lid Cover C-SERIES MK TRACTOR IBS CUTTER DECK (COVERED MODEL) Rivet. x mm 00 Fir Tree Fastener 5 Universal Deck Pulley Cover x Pozi S/S S/Tap 000 Washer M x 5 x unplated M X mm M/Screw Bolt 0 x 0mm Washer Dome / id X / X / Dome Deck Drive Pulley c/w 0 Spacer Belt B5 - Deck 00 Belt B55 Deck 000 Belt B57 Deck 700 Belt B5 Deck 00 Steel Deck Pulley c/w Bearing 000 Nut M 0000 M Washer Spacer Jockey Wheel 00 Belt AA 05 Deck 00 Belt AA Deck 0 Belt AA 0 Deck Gates Belt BB Deck Deck Pulley 050 Tx PTO Jockey Pulley Plastic 0500 Belt Retaining Bracket S/Screw M x 70mm Deck Pulley Cover (Driven) 7000 Bolt M x 50mm NOTE: MAG STOP CLUTCH STANDARD AFTER SERIAL No WARNER AND OGURA DECK DRIVE CLUTCHES NO LONGER AVAILABLE FROM PARTS DEPARMENT APRIL 005 SECTION 0A

26 C-SERIES MK TRACTOR IBS CUTTER DECK (COVERED MODEL) Belt Tension Plate Spacer 00 Belt Tension Plate Deck Belt Tension Spring 5000 Bolt M x 0mm M0 x 55 Hex Head Bolt Washer 0. i.d. x 0.7 o.d x mm Thk M0 Nut Nyloc 000 Lift Arm (0 Wheel Model) 000 Tab Washer 700 Top Cover Driven Deck Danger Decal 0000 Key ¼ x ¼ x mm Square Deck Drive Pulley Spacer (mm) 0 Deck Hanging Bracket (Rear) Deck Hanging Bar (Rear) Rear Deck Lift Cradle (H.E.) Sweeper Lift Assist Spring 500 Spacer mm X.mm id 0700 M x 0mm Hx Hd Bolt Zinc Plt & Clear Passivated Deck Lift Cradle Rear 00 5 Deck Lift Pin Rear 700 M Washer Rear Deck Level Bracket 0700 Rear Deck Cradle Adjuster 7000 Washer / T LP M E Clip Rear Deck Hanging Bracket Rubber Flap 0 5 Rubber Flap Plate Pop Rivet. X mm Deck Bearing Housing (Short Shaft With Studs) Deck Bearing Housing (Short Shaft) Deck Bearing Housing (Long Shaft) Deck Shell 7700 Deck Shell 70 Deck Shell 7500 APRIL 005 SECTION 0A

27 C-SERIES MK TRACTOR IBS CUTTER DECK (COVERED MODEL) 0 Deck Shell a Complete Cutter Deck SALES DEPT. 00 Tractor Deck Level Trunnion 7500 Height Adjuster Rod 0500 Decal ( ) cm IBS Deck (not illustrated) 5000 Deck Decal ( ) 7cm IBS Deck (not illustrated) Decal ( ) 07cm IBS Deck (not illustrated) Decal ( ) cm IBS (not illustrated) Deck Lift Pin 00 Split Pin / x 0700 Deck Adjustment Plate Deck Carrying (Front) Deck Lift pin (Front) 00 7 Deck Push Rod Pin 00 7 Deck Bar & 000 Deck Tension Arm 000 Deck Bar Rue Clip R/H Blade L/H Blade L/H Blade ( & ) L/H Blade ( ) L/H Blade ( ) L/H Blade L/H Blade ( ) 00 & Blade Kit Deck Blade Kit Deck Blade Set mm Internal Shakeproof Washer Deck Pan Tab Washer Scuff Wheel Hub 700 Anti Scalp Wheel Anti Scalp Wheel March Deck Level Adjuster Nut 500 M/Screw M0 x 0mm 5000 APRIL 005 SECTION 0A

28 IBS DECK BLADE QUICK REFFERENCE cm ( ) & 7cm ( ) L/H BLADE CLOCKWISE L/H BLADE CLOCKWISE 00 5 R/H BLADE ANTI - CLOCKWISE 00 & BLADE KIT cm ( ) 5 L/H BLADE CLOCKWISE 00 5 L/H BLADE CLOCKWISE 00 5 R/H BLADE ANTI - CLOCKWISE 00 BLADE KIT cm ( ) 7.5 L/H BLADE - ANTICLOCKWISE L/H BLADE ANTI - CLOCKWISE R/H BLADE ANTI - CLOCKWISE 000 BLADE KIT IBS BELT PATH APRIL 005 SECTION 0A

29 7 a b C-SERIES TRACTOR MK " MULCHING DECK DRWG No: T00 ISSUE No: SECTION

30 C-SERIES MK TRACTOR 00 MULCHING DECK PARTS LIST (covered model) PARTS LIST PARTS DESCRIPTION Rider Deck Danger Decal 5000 M x 0mm Screw Head Bolt 000 Fir Tree Fastener 5 Universal Deck Pulley Cover Screw mm x 5mm 000 M Nut Nyloc B55 Belt Dayco Super (Mulch Tractor / Mag Stop ) 000 Bolt M0 x 0 mm Washer Dome / id x / x / dome 000 Belt A7 Super Mulcher Application Deck Pulley ( 5 ) 050 M Spring Washer Washer M x 5 x Unplated Spacer Jockey Pulley 00 T/X PTO Jockey Pulley Plastic (Capitol) Belt Retaining Bracket Key x / 0000 Deck Drive Pulley Guard a Deck Lid Cover Mulch b Rivet Pop. x mm 00 0 Bolt M x 0mm Bright Zinc Plate Bolt 0000 Deck Belt Tension Plate Spacer 00 Mulcher Deck Belt Tension Plate 700 Deck Tension Spring 5000 Screw M x Bolt M x 5mm (Vac) 0000 Washer 0. i.d. x 0.70 d x mm Thk M5 x mm Flange Butt Hd Sckt Drive Screw Mulcher Deck Liner Inner 0000 Rear Hanging Bracket ( R/H ) Rear Hanger Bracket ( L/H ) 000 Bolt M x 0mm 0500 Short Shaft Bearing Housing Deck Bearing Housing - Long Shaft Mulch Deck Shell Deck Push Rod Pin 00 Deck Tension Bar (Mag Stop after ser no. 0...) Rue Clip Mulch. Blade Hardened Hole Mulch Scuff Wheel Hub 700 Anti Scalp Wheel - March S/Screw M0 x 70 mm Deck Drive Pulley Spacer 0 OCTOBER 00 SECTION

31 C-SERIES MK TRACTOR 00 MULCHING DECK PARTS LIST (covered model) PARTS LIST OCTOBER 00 SECTION

32 7 MULCHING DECK DRIVE BELT PATH C-SERIES TRACTOR MK " MULCHING DECK DRWG No: T00 ISSUE No: SECTION

33 C-SERIES MK TRACTOR 00 MULCHING DECK PARTS LIST PARTS DESCRIPTION Decal Mulcher Deck May Rue Clip 700 Fir Tree Fastener 5 Universal Pulley Cover Deck Danger Decal 5000 Washer 0.id x 0.7od x mm Thk B5 Belt Dayco Super II 000 Bolt M0 x 0mm Washer Dome / id x / x / dome Deck Push Rod Pin 00 Belt B5 Super Deck Pulley 050 M Nyloc Nut Washer M x 5 x Unplated Mulch Jockey Plate Pivot 0500 Mulch Jockey Pulley Plate Key x / 0000 Mulch Deck Drive Pulley Guard Rivet Pop. x mm 00 x Pozi Set Screw Self Tapping 000 Deck Tension Spring 5000 Bolt M x 5m Mulcher Deck Liner 0000 Cutter Deck Cover Mulcher Mulch R/H Rear Deck Bracket 0000 Mulch L/H Rear Deck Bracket Bolt M x 0m Short Shaft Bearing Housing 0500 Deck Bearing Housing Long Shaft Mulcher Deck Shell Mulcher Cutter Blade 00 Scalp Wheel Hub Anti Scalp Wheel March S/Screw M x 70mm Deck Drive Pulley Spacer 0 Deck Bar 000 Bolt M x 5mm (Vac) M Washer 050 Belt Retaining Bracket Spacer Jockey Wheel 00 TX Jockey Pulley Plastic (Capitol) 0500 OCTOBER 00 SECTION

34 C-SERIES MK TRACTOR "HIGH GRASS MULCHER DECK a a b DRWG No: T00 ISSUE No: SECTION

35 C-SERIES MK TRACTOR 00 HIGH GRASS MULCHER DECK PARTS LIST Fir Tree Fastener 5 Washer ¼ id x / od 0700 Nut M Nyloc Universal Deck Pulley Cover M5 x mm Flange Butt Hd Socket Drive Screw HGM/IBS Deck Drive Pulley Guard Driven B5Deck Drive Belt Bolt M0 x 0mm Dome Washer / ID x / dome Bolt M x 5mm 0000 Rear Deck Rubber Flap HGM 0000 Steel Deck Pulley c/w Bearing 000 Nut Nyloc M Washer M x 5 x Unplated Spacer Jockey Pulley 00 AA05 Belt Deck Pulley 050 TX PTO Jockey Pulley Plastic (Capitol) 0500 Belt Retaining Bracket S/Screw M x 70mm High Grass Mulcher Rubber Flap Fix Strip a Deck Lid Cover Mulcher Bolt M x 5mm (Vac) 0000 Belt Tension Plate Spacer 00 Belt Tension Plate Deck Tension Spring 5000 Bolt M HGM Rear Chain Rod Support Bracket 0000 HGM Rear Chain Rod GCD Chain Rod Spacer Capped Lock Washer 000 GCD Link Chain Square Cutter Deck 0000 Bolt M x 0mm (Vac) HGM Chain Rod End Locating Plate HGM Front Chain Rod Support Bracket 0000 Blade R/H Hole Centre HGM Blade R/H HGM Blade L/H HGM Blade a Rear Deck Hanging Bracket - RH 000 0b Rear Deck Hanging Bracket - LH 000 HGM Blade Bracket

36 R/H 5 Blade Deck Bar & Field Grass Mulcher Decal ( ) cm (location rear deck) 5 Key ¼ x Deck Pan Tab Washer Shakeproof Washer / Captive Nut Not Applicable** 55 Rivet ¼ x ½ BZ Captive Nut Not Applicable** 57 Blade R/H Hole Deck Bearing Housing Short Shaft Deck Bearing Housing Long Shaft High Cut Mulch Deck Pin 000 Rue Clip 700 ** Items 5 & are no longer applicable when using item 5 M5 x mm Poz Pan Head Screw OCTOBER 00 SECTION

37 C-SERIES TRACTOR MK POWERED GRASS COLLECTOR a /a PULLEY / BEARING ASSY DECEMBER DRWG No: T0505 ISSUE No: 5 SECTION

38 C-SERIES MK TRACTOR 00 POWERED GRASS COLLECTOR PARTS LIST Bolt M x 0mm Washer M 050 a Nylon Washer (Friction Plate) Idler Bearing Housing Tr Plastic Sweeper Lid Bearing PTO Housing Nut M 0000 Belt A 00 7 M0 x 5mm Set Screw zinc plated Dome Washer./ o.d. x / x / dome 000 Pulley (Non - Keyed) PTO End Spacer 000 C-Series Sweeper 000 Main Body 7700 Sweeper Bearing Cap M5 Nyloc Nut 0500 M5 xmm Pozi Pan Head zinc plated Sweeper Slinger 00 Brush Stock Spindle - Short 00 7 L/H Bag Ear 000 L/H Bag Ear - July a R/H Bag Ear 000 R/H Bag Ear July Bristle Boss 000 Sweeper Bristle Webbed 0 a Sweeper Bristle Unwebbed 0 0 Brush Stock Tube Non Plated 7000 Nut M Nyloc Washer / 0700 Brush Drive Moulding - Small 00 Brush Drive Moulding - Large 00 5 Bolt Mx5mm Hex Head Bright Zinc Plate Lever Knob A & D Series Sweeper Roller Height Handle 7700 C-Series Roller 700 C-Series Sweeper 000 Internal Shaft C-Series Roller Plate Bush 00 Roller Carrier C-Series C-Series 00 Sweeper Flap Plate C-Series Sweeper Roller Scraper Cable Plastic Pulley Cover 00 5 Bolt M x 5mm 0700 MARCH 005 SECTION

39 C- SERIES MK TRACTOR 00 POWERED GRASS COLLECTOR PARTS LIST Sweeper Pulley & Shaft Pulley 5 PGC Brush drive (from December 00) Bearing 0ZZ TX PTO Jockey Pulley Plastic (Capitol) 0500 Belt Sweeper `V Type 00 0 Bolt Mx50mm M Washer 050 Sweeper Jockey Spacer 5000 Bearing Shield 000 Bearing Housing 7mm Model C-Series PGC Idler Shaft PGC Locking Handle Set Screw Mxmm 000 Decal PGC Height (Not Illustrated) 5700 L.H. PGC Locking Lever 000 R.H. PGC Locking Lever Bolt Mx0mm PGC Belt Tension Adjust Trunnion PGC Belt Tension Rod Adjust Rod PGC Handle Locking Plate Sweeper Black Grip x 0.5 o.d. x 0. wall 00 5 Sweeper Roller Tubular Spacer Zinc Plated Brush Stock Spindle PGC (from December 00) PGC Pulley Bearing Kit PGC Hub 700 MARCH 005 SECTION

40 C-SERIES TRACTOR MK PGC COLLECTOR NET DRWG No: T500 ISSUE No: SECTION 5

41 C-SERIES MK TRACTOR POWERED GRASS COLLECTOR NET 00 PARTS LIST Bag Tipping Handle Plug 0500 Pegged Badge Countax ( Countax Yellow) 5500 Tipping Handle 000 Soft Handle Grip ( Black) c/w M x 0mm Hex Head Bolt Bright Zinc Plate Washer / M x mm Captive Nut 000 Net Lid 0000 Plastic Lid Sweeper C-Series Bag boss C-Series Sweeper Net R/H Side Plate M Washer 050 C-Series Sweeper Net L/H Side Plate Nut Nyloc M Rider PGC Bag Clamping Plate MK Sweeper Upper Bag Frame Plastic Lid MK Sweeper Lower Bag Frame Plastic Lid C-Series PGC Collector Net TR Plastic Lid Sweeper Galvanised Floor TR Plastic Lid Sweeper Galvanised Floor Surround 0 Bolt M x 0mm Bag Floor Clamp Tipping Handle Channel Sweeper M0 Nyloc Nut 000 Washer 0. i.d. x d x mm Thk Quick Release Ball End Shaft 0000 Rider Deck Hanging Bracket Pivot Front Bolt M x 55mm 000 Nut M Nyloc C-Series Sweeper Plastic Lid Spacer Black Foam Screw M x 0mm mm Spring Pin Short Nut M Nyloc Spacer ( HE, C-Series Seat Spring). 000 C-Series Sweeper 000 Domed Washer M x 5mm Bolt mm x.5mm Clevis Short Bolt M x 0mm Full Nut Heax M 000 OCTOBER 00 SECTION 5

42 C-SERIES MK TRACTOR POWERED GRASS COLLECTOR NET 00 PARTS LIST Quick Release Ball Joint c/w Ball Section PGC Adjuster Link Rod 000 M0 Locknut 0700 OCTOBER 00 SECTION 5

43 C-SERIES TRACTOR MK PGC COLLECTOR NET DRWG No: T500 ISSUE No: SECTION 5A

44 C-SERIES MK TRACTOR POWERED GRASS COLLECTOR NET 00 PARTS LIST Bag Tipping Handle Plug 0500 Pegged Badge Countax ( Countax Yellow) 5500 Tipping Handle 000 Soft Handle Grip ( Black) c/w M x 0mm Hex Head Bolt Bright Zinc Plate Washer / M x mm Captive Nut 000 C-Series PGC Lid Plastic Lid Sweeper C-Series Bag boss PGC R/H Side Plate M Washer PGC L/H Side Plate Nut Nyloc M 0000 M0 Locknut PGC Upper Bag Frame PGC Lower Bag Frame C-Series PGC Collector Net TR Plastic Lid Sweeper Galvanised Floor TR Plastic Lid Sweeper Galvanised Floor Surround 0 Bolt M x 0mm Bag Floor Clamp Tipping Handle Channel Sweeper M0 Nyloc Nut 000 Washer 0. i.d. x d x mm Thk Quick Release Ball End Shaft 0000 Rider Deck Hanging Bracket Pivot Front Bolt M x 55mm 000 Nut M Nyloc C-Series Sweeper Plastic Lid Spacer Black Foam Screw M x 5mm 0000 Washer / 0700 Nut M Nyloc Spacer ( HE, C-Series Seat Spring). 000 C-Series Sweeper 000 Domed Washer M x 5mm Bolt mm x.5mm Clevis Short Bolt M x 0mm Full Nut Heax M 000 OCTOBER 00 SECTION 5A

45 C-SERIES MK TRACTOR POWERED GRASS COLLECTOR NET 00 PARTS LIST Quick Release Ball Joint c/w Ball Section PGC Adjuster Link Rod 000 Frame Tube Clamp mm Spring Pin Short OCTOBER 00 SECTION 5A

46 C-SERIES TRACTOR MK DECALS (Page.) n/min!..! n/min O 0... DRWG No: T00(P) ISSUE No: SECTION

47 O. 5. C-SERIES TRACTOR MK DECALS (Page ) 7 CM / "- 7. IBS INTER-ACTIVE BLADE SYSTEM P (MANUAL) 5 N (H.E.)! DANGER! KEEP HANDS AWAY FROM BELT AND PULLEY. MAXIMUM TOWING WEIGHT NOT TO EXCEED 500 KGS 5... IMPORTANT - READ SAFETY INSTRUCTIONS BEFORE OPERATING THIS MACHINE Before Starting Carry Out These Checks: To Start The Tractor: If the Engine is cold:. Check Engine Oil. Ensure the Choke is on and. Check Fuel Level the Throttle is at maximum.. Check Battery Terminals are Secure. Turn Ignition key until engine. Check the Tyres are the correct pressure starts and then release. 5 Check the park brake is applied.. Feed in the choke gradually. Check PTO lever is disengaged If The Engine Is Warm: Set Throttle to maximum and Turn ignition key until engine starts and then release. 7. VIBRATION TESTED TO THE FOLLOWING STANDARDS BS :7, DD ENV 5:, SI :07, BS:7. MULCHER O 5 MAX BLADES MAY CONTINUE TO ROTATE AFTER ENGINE HAS STOPPED! DANGER! O 5 MAX EXERCISE CAUTION WHEN CUTTING ON SLOPES KEEP HANDS AND FEET AWAY FROM BLADE AT ALL TIMES POWERED BY L/H. POWERED BY R/H 0. L/H R/H DRWG No: T00(P) ISSUE No: SECTION

48 C-SERIES TRACTOR MK DECALS PARTS LIST. Deck Engage Dash Decal 00 C-Series Deck Engage / Choke Decal Clutch / Sweeper / Choke (Rectangular) Decal Clutch / Sweeper (Rectangular) Decal Deck / HLight Consol Decal Headlight Dash 00 C-Series Deck / Net / HLight Consol Dcl Decal Dash Display 00 ( Version.) use Decal Dash Display 00 ( Version.) Choke / Throttle Dash Decal Throttle Dash Decal Dash Ignition Decal 00 C-Series Rear Body PTO Engage Decal C-Series Handbrake Handle Badge Decal cm Deck Size Decal 7cm Deck Size Decal 07cm Deck Size Decal cm Deck Size Sweeper Height Decal IBS Decal Mulcher Decal Deck Height PTO Disengage Manual Decal DK Height / PTO Engage Rear Body Decal Instructions Decal Speed Gear Select Decal 500. Sweeper Belt Decal (Symbols Only) 500. PTO Danger Label Pegged Badge Countax ( Countax Yellow) Decal `C Series Badge Noise Label Decal 00db Nov 0 Decal 05 Decibel Nov Rider Deck Danger Decal Decal C00H Honda L/H Side Panel 00 C00H Honda RH Side Panel Decal 00 C00M B&S LH Side Panel Decal Speed C00M B&S RH Side Panel Decal Speed C00H Honda Twin LH Side Panel Decal 0 Decal C00H Honda Twin RH Side Panel C00H Honda LH Side Panel Decal C00H Honda RH Side Panel Decal C00HE LH Side Panel Decal 00 C00HE RH Side Panel Decal OCTOBER 00 SECTION

49 C-SERIES TRACTOR MK DECALS PARTS LIST. C00H LH Side Panel Decal 00 C00H RH Side Panel Decal 00 C00HE Honda LH Side Panel Decal C00HE Honda RH Side Panel Decal 0. C00H Dial Height Side Panel Decal L/H C00H Dial Height Side Panel Decal R/H C00H Dial Height Side Panel Decal L/H C00H Dial Height Side Panel Decal R/H C00H Dial Height Side Panel Decal L/H C00H Dial Height Side Panel Decal R/H C00H Dial Height Side Panel Decal L/H C00H Dial Height Side Panel Decal R/H OCTOBER 00 SECTION