Skid-Steer Rock Saw Drive Train Modification
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1 Skid-Steer Rock Saw Drive Train Modification by Team Members Kelly Hogue Matthew Gassen Kristen Tucker Buck Melton Prepared for CONEQTEC Universal and Senior Design - BAE 4022
2 Project Sponsor CONEQTEC Universal Skid steer attachment manufacturer President Gary Cochran
3 Mission Statement Blue Diamond Machinery strives to improve products by implementing high quality designs, increasing efficiency, and surpassing the demands of our clients.
4 Production Model Cutting depth is less than the wheel radius To increase depth of cut, the diameter of the blade must increase, therefore, increasing the overall dimensions and weight of the attachment Provided by CONEQTEC
5 Patent Search Slashing Loader Ring & Pinion Gears Tree Harvester Saw Blade Power Saw Gears, Blade Concrete Saw Debris Removal
6 CONEQTEC Rock Saw Prototype Provided by Coneqtec
7 Features of CONEQTEC Prototype Depth of cut > wheel radius 18 inches deep, 2.5 inches wide Powered by hi-flow hydraulic system 89 hhp input to attachment Attachment is laterally adjustable
8 Hydraulic System Specifications Hydraulic Power Kits A B C Flow (gpm) Pressure (psi) Power (hhp) Hydraulic Motor Displacement (cc) RPM Torque (ft lbs) Total Force (lbs)
9 Uses More versatile than a trencher Cut anything other than reinforced concrete Install fiber optics, plumbing, etc. Under existing roadways/sidewalks Install cement curbs on asphalt roadways
10 CONEQTEC Prototype Demonstration
11 Problem Statement Increase cutting depth to greater than blade radius Modify CONEQTEC prototype to increase useful life Prevent hydraulic motors from running in debris piles
12 Statement of Work Increase useful life of the saw from less than 50 hrs to over 100 hrs. Current limiting factor is the high rate of wear on the ring gear teeth.
13 Statement of Work: Redesign gear mesh Initial design Protruding ring gear teeth mesh with cylindrical pinion gear teeth. Alternative design Acme pinion gears mesh into ring gear holes. Gear Mesh
14 Gear Mesh Calculator Used to calculate gear sizes, gear ratios, and gear hole spacing Three independent variables chosen by user Warning/Approval messages indicate if gear hole spacing is sufficient
15 Gear Specifications 2 Gears 7 teeth 3/4 thick steel 1/4 spacing between gears Top Gear Dedendum circle diameter (D): 6.16 Addendum circle diameter (A): 8.08 Bottom Gear Dedendum circle diameter (D): 5.76 Addendum circle diameter (A): 7.62 A D
16 Wheel and Gear Specifications Hydraulic Power Kits A B C Cutting Wheel RPM Torque (ft lbs) Force (lbs) Ring Gear Holes Shear Force (psi) Pinion Gear Shear Force (psi) Fatigue Load (psi) 41,000
17 Ring Gear Evolution CONEQTEC PROTOTYPE BDM PROTOTYPE BDM PROTOTYPE INSERT PROGRESSION
18 Final Ring Gear Design Gear holes cut into the wheel Inserts used to prevent wear on gear holes Bar Stock: 3/4 x 3 Key Stock: 1/4 x 3/4 x 3 Retainer plates 3/8 thick Bolted on one side Welded on opposite side Flat head socket cap screws 3/8 x 3/4
19 BDM Gear Mesh Demonstration
20 Statement of Work: Motors Prevent hydraulic motors from running in debris
21 Motor Repositioning Rotate motors into a vertical position by mounting above the wheel. CONEQTEC Prototype BDM Prototype
22 BDM Rock Saw Prototype Fully Descended Fully Recessed
23 Budget Materials $1,623 Fasteners $112 Tools $36 Total $1,772
24 Recommendations Replace gear shafts by using hydraulic motors with wheel mount flange Make motors vertically and laterally adjustable to allow for gear adjustability Attach a front debris flap for added safety Holes could be added to outer frame to reduce weight and increase ease of maintenance
25 Recognitions Gary Cochran CONEQTEC Universal Dennis Skraba CONEQTEC Universal Dr. Paul Weckler OSU BAE Senior Design Professor and Advisor Wayne Kiner OSU BAE Laboratory Manager Bobby Flores, Robert Harrington, and Robert Harshman OSU BAE Laboratory Stillwater Steel Fabrication Steve Miller Interstate Tool Fabrication Railroad Yard Fabrication
26 Questions?
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4000D-X DRY VAN SERIES THE WORLD S LEADING PRODUCER OF STRONG, LIGHTWEIGHT TRAILERS. KEEPING LOADS SAFE AND DRY FOR GENERATIONS When brothers E.W. and H.C. Bennett founded Utility Trailer Manufacturing
POWER UNIT: (Deere 4045T Tier 4 74HP) In-Line 4 cylinder, 4-cycle, Turbo Diesel. 74 HP (55 KW) Intermittent at 2400 RPM.
GENERAL: This specification describes a self-contained engine-driven vacuum leaf collecting machine. The leaf collector is trailer mounted, designed for one-person operation, and capable of picking up
On-the-Job Training Program. Overview of Training Programs
On-the-Job Training Program Overview of Training Programs The training programs are as follows: Code Training Program Hours (Up to) 901 Carpenter, Rough 1040 902 Concrete Finisher (Paving) 1040 903 Concrete
POWER UNIT: (Deere 4045T Tier 4 74HP) In-Line 4 cylinder, 4-cycle, Turbo Diesel. 74 HP (55 KW) Intermittent at 2400 RPM.
GENERAL: This specification describes a self-contained engine-driven vacuum leaf collecting machine. The leaf collector is trailer mounted, designed for one-person operation, and capable of picking up
Shearing, bending, and rolling capabilities are available along with fabricating from hand drawn sketches to engineered drawings.
Tazgo Machine Inc. is a full service stocking warehouse. Items we stock include carbon, aluminum & stainless steel shapes, angles, beams, flats, hex bar, bar grating, squares, CR rounds in 1018,1045 &