3 MASTER STAR & 1 SUPER STAR

Transcription

1 PPROVL CERTIFICTE No. LRC MSTER STR & SUPER STR FORGED STEEL BLL VLVES PED / EC TEX / CE Certificate N : RPS / Tech. File N ST TEX P P MC///TO/ MC///TO/ D

2 MSTER STR CONSTRUCTION MTERIL / to Full Bore / to Reduced Bore to./ Full Bore./ to Reduced Bore Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico ITEM B Q.TY Part name Bezeichnung Handle Handhebel Nut Mutter Packing ring Stopfbuchsenpackung Spring washer Tellerfedem ntistatic stem ntistatische spindel Gland packing Druck ring Thrust washer Spindeldichtung «O» Ring stem «O» Ring spindel Ball Kugel Seats Sitzring Body seal Gehäusedichtung Body Gehäuse End connections nschlubstutzen Stoppin nschlag Bolts Gehäuseschrauße Stop washer Sicherungsscheiße Body seal Gehäusedichtung Designation Componentes Levier Maneta Ecrou Tuerca Garniture Junta eje Rondelle ressort randela Tige antistatique Eje antiestatico Fouloir Estopada Rondelle butée Junta eje Joint torique Torica eje Sphère Espera Sièges sientos Joint de corps Junta cuerpo Corps Cuerpo Embout Terminales Butée Tope Vis Goujon Rondellefrein randela de seguridad Joint de corps Junta de cuerpo /F C.S. Galvanized Plastic cover C.S. Cadmium Plated S.S. S.S. S.S. TRSBU TSVG STM N STM N STM B Galvanized LF/F C.S. Galvanized Plastic cover C.S. Cadmium Plated S.S. S.S. S.S. TRSBU TSVG LF LF STM B F/F C.S. Galvanized Plastic cover S.S. S.S. S.S. S.S. TRSBU TSVG F FL STM B DESCRIPTION CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION SOLID BLL NTI BLOW OUT PROOF STEM DESIGN SOFT SETS NTISTTIC DEVICE ON THE TOP FOR ESY UTOMTION FIRE TEST PPROVED. : FULL BORE REDUCED BORE /./ FULL BORE / REDUCED BORE CLSS : PN or SME LBS TEMPERTURE : C UP TO + C DESIGN : SME B. SME B. BS PI D P.E.D. //EC TEX / CE MRKING : MSS SP CE : CCORDING TO DIRECTIVE //CE MODULE H CTEGORY III NOTIFIED BODY LLOYD S REGISTERED CERTIFICTE NR. RPS / Ex IM/II GD : CCORDING TO TEX / CE TECHNICL FILE NR. ST TEX TEST CERTIFICTE : UNI EN TYPE.B UNLESS OTHERWISE REQUIRED SERVICES : FOR PETROLEUM, CHEMICLS, PETROLCHEMICLS ND LLIED INDUSTRIES PORT DESIGN Full Bore Reduced Bore TYPE OF VLVE Master Star BSE MTERIL BODY/TRIM / /MONEL / F/F LF/ / L/L MONEL/MONEL F/F ll different materials HOW TO ORDER INSERT SET MTERIL STEM PCKING FIRST BODY SEL R PTFE + % Fiberglass S PTFE + % Carbographite B PTFE + % Bronze U UHMWPE Polyetylene G R PTFE + % Fiberglass S PTFE + % Carbographite S PTFE + % Carbographite V ORing Viton G NOTES: The above codifications are punched on the nameplate. Size, rating and connectoins are not in code and must be clearly shown on all orders. EXMPLE: /" threaded NPT LBS reduced bore body trim with PTFE seals. ON THE ORDER MUST BE DESCRIBED : /" NPT LBS TGT.G PGE

3 MSTER STR DIMENSION THREDED ENDS WELDED ENDS ENDS BSP Parallel: BS DIN R/ UNI BSP Taper: BS DIN R/ UNI NPT: NSI B. S.W.: SME / NSI B. BS B.W. P.E.: SME / NSI B. Sch. SSXS Note: other overall lenghts are available on request. Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends. Liftout the center piece and complete the welding. Insert the center piece and control for easy operation. INTEGRL S.W.: SME / NSI B. BS B.W. P.E.: SME / NSI B. Sch. SSXS Note: other overall lenghts are available on request. WELDED : SME / NSI B B.W. P.E. Sch. XS Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends and then complete the welding without desmantling the valve. FLNGES to SME / NSI B. FCE to FCE to SME / NSI B. Note: when flanges are type of finish must be stated on the order. FLNGES to DIN DIN PN DIN PN DIN PN FCE to FCE to EN Basic Seried (DIN F) FULL BORE VLVE NPT BSP B.W. S.W. INTEGRL B.W. S.W. WELDED B.W. P.E. PN DIMENSIONS mm / NPT BSP B.W. S.W. INTEGRL WELDED PN / / / / / REDUCED BORE VLVE NPT BSP B.W. S.W. INTEGRL B.W. S.W. WELDED B.W. P.E. PN DIMENSIONS mm / NPT BSPP BSPT INTEGRL WELDED PN / , / / DIFFERENT CONFIGURTIONS FOR MSTER STR & SUPER STR OVL HNDLE T HNDLE LOCKING DEVICE Valve Size Dimension Full B. Red. B. C D of Extention / / / OH Valve Size Dimension Full B. Red. B. B of Handle /./ OH /././ / / OH./ TH /././ OH./ TH TH PGE

4 SUPER STR CONSTRUCTION MTERIL / to Full Bore / to Reduced Bore to./ Full Bore./ to Reduced Bore to./ Full Bore./ to Reduced Bore Number of Bolts: + Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico Full Bore Reduced Bore Number of Bolts: + For size / to./ Full Bore; / to Reduced Bore n Bolts for Side For size Full Bore;./ Reduced Bore n Bolts for Side For size./ Full Bore; Reduced Bore n Bolts for Side ITEM B Q.TY Part name Bezeichnung Handle Handhebel Nut Mutter Packing ring Stopfbuchsenpackung Spring washer Tellerfedem ntistatic stem ntistatische spindel Gland packing Druck ring Thrust washer Spindeldichtung «O» Ring stem «O» Ring spindel Ball Kugel Seats Sitzring Body seal Gehäusedichtung Body Gehäuse End connections nschlubstutzen Stoppin nschlag Bolts Gehäuseschrauße Stop washer Sicherungsscheiße Body seal Gehäusedichtung Seat Seal Sitzdichtung Ring Seal Ring auchtung Ring Seat Ring Sitering Designation Componentes Levier Maneta Ecrou Tuerca Garniture Junta eje Rondelle ressort randela Tige antistatique Eje antiestatico Fouloir Estopada Rondelle butée Junta eje Joint torique Torica eje Sphère Espera Sièges sientos Joint de corps Junta cuerpo Corps Cuerpo Embout Terminales Butée Tope Vis Goujon Rondellefrein randela de seguridad Joint de corps Junta de cuerpo Joints de siège Junta asientos Bague de joint nillo de junta Bague de siège nillo de asiento /F C.S. Galvanized Plastic cover C.S. Cadmium Plated S.S. S.S. S.S. TRSBUNPEZ TSVG STM N STM N STM B Galvanized Virgin PTFE T S SM N LF/F C.S. Galvanized Plastic cover C.S. Cadmium Plated S.S. S.S. S.S. TRSBUNPEZ TSVG LF LF STM B Virgin PTFE T S LF F/F C.S. Galvanized Plastic cover S.S. S.S. S.S. PTFE S.S. TRSBUNPEZ TSVG F FL STM B Virgin PTFE T S F DESCRIPTION CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION SOLID BLL NTI BLOW OUT PROOF STEM DESIGN ENCPSULTED SOFT SETS NTISTTIC DEVICE ON THE TOP FOR ESY UTOMTION FIRE TEST PPROVED. : FULL BORE REDUCED BORE / FULL BORE / REDUCED BORE CLSS : PN or SME LBS TEMPERTURE : C UP TO + C MTERIL : STM LF L ND SPECIL MTERILS DESIGN : SME B. SME B. BS PI D P.E.D. //EC TEX / CE MRKING : MSS SP CE : CCORDING TO DIRECTIVE //CE MODULE H CTEGORY III NOTIFIED BODY LLOYD S REGISTERED CERTIFICTE NR. RPS / Ex IM/II GD : CCORDING TO TEX / CE TECHNICL FILE NR. ST TEX TEST CERTIFICTE : UNI EN TYPE.B UNLESS OTHERWISE REQUIRED SERVICES : FOR PETROLEUM, CHEMICLS, PETROLCHEMICLS ND LLIED INDUSTRIES = PORT DESIGN = TYPE OF VLVE Full Bore Reduced Bore Super Star = BSE MTERIL BODY/TRIM / /MONEL / F/F LF/ / L/L MONEL/MONEL F/F ll different materials HOW TO ORDER = INSERT SET MTERIL = STEM PCKING = FIRST BODY SEL R PTFE + % Fiberglass S PTFE + % Carbographite B PTFE + % Bronze U UHMWPE Polyetylene N DEVLON V PolyamideNylon P PEEK Polyther Ketone E VESPEL SP Polyimide Z TEFZEL ETFE () G R PTFE + % Fiberglass S PTFE + % Carbographite S PTFE + % Carbographite V ORing Viton G NOTES: The above codifications are punched on the nameplate. Size, rating and connectoins are not in code and must be clearly shown on all orders. EXMPLE:./" butt welding LBS reduced bore body trim with reinforced PTFE seals. ON THE ORDER MUST BE DESCRIBED :./" BW LBS SGS.G PGE

5 SUPER STR DIMENSION THREDED ENDS WELDED ENDS ENDS BSP Parallel: BS DIN R/ UNI BSP Taper: BS DIN R/ UNI NPT: NSI B. INTEGRL S.W.: SME / NSI B. BS B.W. P.E.: SME / NSI B. Sch. SSXS Note: other overall lenghts are available on request. WELDED : SME / NSI B B.W. P.E. Sch. XS Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends and then complete the welding without desmantling the valve. FLNGES to SME / NSI B. FCE to FCE to SME / NSI B. Note: when flanges are type of finish must be stated on the order. FLNGES to DIN DIN PN DIN PN DIN PN FCE to FCE to EN Basic Seried (DIN F) FULL BORE VLVE NPT BSP INTEGRL WELDED PN B.W. S.W. B.W. P.E. DIMENSIONS mm / NPT BSP INTEGRL WELDED PN / / / / / / F F.. REDUCED BORE VLVE NPT BSP INTEGRL WELDED PN B.W. S.W. B.W. P.E. DIMENSIONS mm / NPT BSP INTEGRL WELDED PN / / / / F ,.. F.... PGE

6 TECNICL DT PRESSURE/TEMPERTURE LIMITTIONS OF SET SEL PSI BR N. SUPERSTR "S" TFE + % C. GRPHITE "R" TFE + % FIBERGLSS "T" PTFE F.B.= FULL BORE R.B.= REGULR BORE PSI BR N. MSTER STR "S" TFE + % C. GRPHITE "R" TFE + % FIBERGLSS "T" PTFE F.B.= FULL BORE R.B.= REGULR BORE S /" to /" F.B. /" to /" R.B. R /" to /" F.B. /" to /" R.B. T /" to /" F.B. /" to /" R.B. S /" to " F.B. " to./ R.B. R /" to " F.B. " to./ R.B. T /" to " F.B. " to./" R.B. S./" to./" F.B../ to " R.B. R./" to./" F.B../" to " R.B. T./" to./" F.B../" to " R.B. S " to./" F.B../" to " R.B. R " to./" F.B../" to " R.B. T " to./" F.B../" to " R.B. S " F.B. " R.B. R " F.B. " R.B. T " F.B. " R.B. SB /" to /" F.B. /" to /" R.B. R /" to /" F.B. /" to /" R.B. T /" to /" F.B. /" to /" R.B. SB /" to " F.B. " to./ R.B. R /" to " F.B. " to./ R.B. T /" to " F.B. " to./" R.B. SB./" to./" F.B../ to " R.B. R./" to./" F.B../" to " R.B. T./" to./" F.B../" to " R.B. C + C + F + F + PSI BR N. SUPERSTR D DELRIN K KEL F N NYLON (DEVLON V) G GRPHITE N /" to /" F.B. /" to /" R.B. D /" to /" F.B. /" to /" R.B. K /" to /" F.B. /" to /" R.B. N /" to " F.B. " to./ R.B. D /" to " F.B. " to./ R.B. F.B.= FULL BORE R.B.= REGULR BORE K /" to " F.B. " to./" R.B. N./" to./" F.B../ to " R.B. D./" to./" F.B../" to " R.B. K./" to./" F.B../" to " R.B. N " to./" F.B../" to " R.B. D " to./" F.B../" to " R.B. K " to./" F.B../" to " R.B. N " F.B. " R.B. D " F.B. " R.B. K " F.B. " R.B. G /" to F.B. /" to R.B. G./" to./ F.B../" to R.B. G " to F.B../" to R.B. + C F + FLOW DT The following flow rates were determined for ball valves in fully open position and a water temperature of F ( C). Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m /h) with a pressure drop of bar. Cv value is the full capacity flow rate through the ball valve in gallons/min. of water at F with a pressure drop of psi. REGULR BORE VLVE /./././ Cv KV,, The pressuretemperature rating of softseated ball valves bolted construction is determined by: of material group N used for valve body of material group N used for body bolts of sealing material used for seal and seats Where: For material group N we refer to SME/NSI B. (stressdimensions thickness etc.) B For seats material we have prepared general pressuretemperature chart (at full differential pressure) based upon our experiences both in the field and in our laboratory. SOME SPECIL SERVICE BLL VLVES OXYGEN GS Valves tested using dry nitrogen gas. ll valves are solvent cleaned and individually sealed in a polyethylene bag to prevent contamination:. TT. DRY, LIQUUID ND GSEOUS CHLORINE Valves tested using dry nitrogen gas. ll valves are specially cleaned and individually sealed in a polyethylene bag. supplementary venting hole on the ball. CRYOGENIC SERVICE HELIUM LEK TEST Valves are dry tested. ll valves are cleaned and individually sealed in a polyethylene bag. Extended stem and supplementary venting hole on the ball. For low class use T seats, medium class S seats, for class and up K seats. VCUUM Until torr can use all type of starling valves. For high vacuum consult factory. Phenol at low temperature Liquid asphall Steam jacket valves. LIMENTRY FOOD SERVICE Valve cleaned, polished and cavity filled. SLURRY SERVICE Cavity filled. BRSIVE MEEDI Metal to metal seats. HIGH TEMPERTURE Metal to metal seats. NCE (sour oil and gas) HS. ll Starline FIRE SFE valves types mmeet the requirements as a standard class. For class and must be selected proper bolts like BM LM BM. HYDROGEN PEROXIDE NITROGEN LEK TEST Valves are dry tested. ll valves are cleaned. Supplementary venting hole. FULL BORE VLVE / / /./././ Cv KV,, PGE

7 UTOMTION HOW TO TRNSFORM MNUL OPERTED VLVE IN UTOMTED VLVES ) Take out the handle nut ) Take out the handle ) For size: / / / F.B. or / R.B. handle nut is not to be fitted For bigger sizes the handle nut has to be fitted VLVE & TOP TBLE FOR UTOMTION DOUBLE CTING CTUTOR FULL BORE RED. BOR DIMENSIONS (mm) CTUTOR E F TYPE / / /./././ /./././ F F T D CH T D CH T D CH T D CH T D /FCH T D /FCH T D /FCH T D /FCH T D /FCH T D /FCH Bracket ST ST ST ST ST ST ST ST daptor /E /E / / /B /E /E /B /G /E DIMENSIONS ND TORQUE TO SELECT CTUTOR SUITBLE FOR STRLINE BLL VLVES VLVE TOP MOUNTING BREK WY FULL BORE RED. BORE DIMENSION TORQUE / / /./././ /./././ Mx Mx Mx Mx. Mx. Mx. Mx. Mx. Mx. Mx B... C. BREK WY TORQUE T MX. WORKING PRESSURE WITH SETS TYPE PTFE + % C. GRPHITE S FOR SETS IN VIRGIN PTFE T %. CONVERSION FCTORS: Nm=, Lbin / Ib.ft.=. Nm / Nm=, Lbin D.... ØE F Mx Mx Mx Mx Mx Mx Mx Mx Mx Mx ØG ØH I Nm VLVE & TOP General Remarks: ) The above actuators have been selected considering an air supply of psi or, bar. ) On spring return actuators the N. of spring per side is. ) For different air supply please see ir Torque Catalogue. ) Bracket and adaptor are dimensioned to fit ir Torque actuators. ) When air supply for actuator is lower than, bar bigger actuator must be selected and bracket plus adaptor become special SPRING RETURN CTUTOR (S) FULL BORE RED. BOR DIMENSIONS (mm) CTUTOR E F TYPE / / /./././ /./././ F F T S CH T S CH T S /FCH T D /FCH T S /FCH T S /FCH T S /FCH T S /FCH T S F/FCH T S F/FCH Bracket ST ST ST ST ST ST ST ST daptor / / / / /E / / /B / / It must be understood that many factors can influence the torque of ball valves in field service. For this reason to SELECT PROPER CTUTOR it must be used the TORQUE DJUSTMENT FCTORS table no. /. NET BREK WY TORQUE OF VLVES PROCESS FREQUENCE OF PROCESS VLVE SETING SUGGESTED = MEDI OPERTION TEMPERTURE MTERIL SFETY FCTOR STRLINE BRCKETS IN STINLESS STEEL TYPE OF BRCKET ST ST.. DIMENSIONS (mm) D d d. TORQUE TO SELECT CTUTOR OR GER IN NM / / ST.. / ST. /F F/F ST F/F PGE