GAS. PFG Section & Base Assembly
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1 PFG Section & Base Assembly 254 Current Service Parts Service Parts Catalog/February 2007
2 PFG Boiler Parts List Series 1 through 7 Fig # Part Description Series # Price A Left Hand End Section, B Right Hand End Section, C Intermediate Section Half, (Requires 2 per intermediate section) Section Assembly, Complete with well: P-FG Section Assembly, Complete with well: P-FG Section Assembly, Complete with well: P-FG Section Assembly, Complete with well: P-FG Section Assembly repair kit (1 per joint) includes seals, guide ball bearings, silicone sealant, instructions 7 D Draft Hood, Vertical: P-FG D Draft Hood, Vertical: P-FG D Draft Hood, Vertical: P-FG D Draft Hood, Vertical: P-FG RTV 108 or Equivalent 1-7 E Collector Hood, P-FG E Collector Hood, P-FG E Collector Hood, P-FG E Collector Hood, P-FG F Burner, Tubular Steel, Regular 5-7 F Burner, Tubular Steel with Pilot Bracket 5-7 G Manifold: P-FG G Manifold: P-FG G Manifold: P-FG G Manifold: P-FG H Front Base Insulation: P-FG H Front Base Insulation: P-FG H Front Base Insulation: P-FG H Front Base Insulation: P-FG I Back Base Insulation: P-FG I Back Base Insulation: P-FG I Back Base Insulation: P-FG I Back Base Insulation: P-FG Main Burner Orifice (Natural) 37 Drill Main Burner Orifice (Propane) 1.65mm Drill 5-7 Q /4 Dia. Push Nipple (4 per joint). Obsolete - will sell remaining inventory. Call for availability 1-6 P Tie Rod w/o Nut (2 per Boiler): P-FG-5, 3/8" X 15" 1-7 P Tie Rod w/o Nut (2 per Boiler): P-FG-6, 3/8" X 18" 1-7 P Tie Rod w/o Nut (2 per Boiler): P-FG-7, 3/8" X 21" 1-7 P Tie Rod w/o Nut (2 per Boiler): P-FG-8, 3/8" X 24" 1-7 P Tie Rod w/o Nut (2 per Boiler): P-FG-10, 3/8" X 30" /8 Nut (2 per Tie Rod) /8 Washer (2 per Tie Rod) Flue Brush, 123 DMG Silicone Sealant RTV Retort Cement (1 Quart) 1-7 Service Parts Catalog/February 2007 Current Service Parts 255
3 PFG Boiler Parts List Series 1 through Radiation Plate (2 per Joint) Flue Baffle: PFG-5, 5A Flue Baffle: PFG Flue Baffle: PFG Flue Baffle: PFG Flue Baffle Insulation: PFG-5,5A Flue Baffle Insulation: PFG Flue Baffle Insulation: PFG Flue Baffle Insulation: PFG Jacket Replacement: PFG Jacket Replacement: PFG Jacket Replacement: PFG Jacket Replacement: PFG Jacket Hardware Kit 1-7 H Front Base Panel PFG H Front Base Panel PFG H Front Base Panel PFG H Front Base Panel PFG H Base Access Panel PFG H Base Access Panel PFG H Base Access Panel PFG H Base Access Panel PFG I Right Hand/ Left Hand Base Rail (2 required) 1-7 I Base Back Panel PFG I Base Back Panel PFG I Base Back Panel PFG I Base Back Panel PFG NOTE : Number of burners: PFG-5-7 main burners & 1 burner w/pilot bracket, PFG-6-9 main burners & 1 burner w/pilot bracket, PFG-7-11 main burners & 1 burner w/pilot bracket, PFG-8-13 main burners & 1 burner w/pilot bracket. 256 Current Service Parts Service Parts Catalog/February 2007
4 PFG Trim Fig. Part Description Mfr. Mfr. s Part COMPONENTS FOR PI/PID MODELS Vent Damper Wiring Harness Vent Damper Motor Operator Effikal RVGP Vent Damper Motor Operator Johnson M35BE-1C Vent Damper Assemble, 7 Effikal RVGP-KS-7BKF Vent Damper Assemble, 7 Johnson Q35GH Vent Damper Assemble, 8 Effikal RVGP-KS-8BKF Vent Damper Assemble, 8 Johnson Q35GK Vent Damper Assemble, 9 Effikal RVGP-KS-9BKF Vent Damper Assemble, 9 Johnson Q35GM High Limit Control, SPST, Automatic Recycle, o F Range, 30 o White-Rodgers 11B81-3 Fixed Differential with 3/4 N.P.T. Well High Limit Control, SPST, Automatic Recycle, o F Range, 30 o Fixed Differential with 3/4 N.P.T. Well Honeywell L4080D VOLT STANDING PILOT COMPONENTS Combined Operating and Fixed High Limit Temperature Control, SPST, Automatic Recycle, Operating High Limit o F Range, Fixed High Limit 240 o F with 3/4 N.P.T. Well White-Rodgers 11B COMPONENTS COMMON TO ALL PFG BOILERS Combination Transformer-Relay Receptacle, 120/24 V, 40Va White Rodgers S84A Combination Transformer-Relay Receptacle, 120/24 V, 40Va White Rodgers Combination Transformer-Relay Receptacle, 120/24 V, 40Va Honeywell R8285K Combination Transformer-Relay Receptacle, 120/24 V, 40Va Products 57-01E07CSF223 Unlimited Plug-In DPST Relay with 24 Volt Holding Coil Honeywell R8222U Plug-In DPST Relay with 24 Volt Holding Coil White-Rodgers Plug-In DPST Relay with 24 Volt Holding Coil Products Q223 Unlimited ASME Relief Valve, Set to Relieve at 30 PSIG, 3/4 N.P.T. Female Inlet Watts ASME Relief Valve, Set to Relieve at 30 PSIG, 3/4 N.P.T. Female Inlet Conbraco Combination Gauge, 2-1/2 Dial, 0-60 PSIG, o F, Long Shank, 1/4 ENFM 4104 N.P.T. Back Mount Combination Gauge, 2-1/2 Dial, 0-60 PSIG, o F, Long Shank, 1/4 Ametek PT 1088 N.P.T. Back Mount Drain Valve, 1-1/2 Shank, 3/4 N.P.T. Conbraco o Spill Switch with Reset, 210 F Elmwood 2455RM PFG-5 only Sensors Rollout Thermal Fuse Element, 228º C Elmwood RD PFG-5 only Sensors Rollout Thermal Fuse Element, 228º C PFG-5 only Microtemp G4AM C Notes Service Parts Catalog/February 2007 Current Service Parts 257
5 PFG Standing Pilot Series 3-6 Obsolete see Thermocouple to Thermopile Conversion Kit 258 Current Service Parts Service Parts Catalog/February 2007
6 PFG Standing Pilot Series 3-6 Fig. Part Description Mfr. Mfr. s Part COMPONENTS FOR NATURAL 1N NLA Combination Gas Valve, 3/4 X 3/4 N.P.T., 24 volt, Natural Gas (PFG 5, Series 3 and 4 only) Essex SX N Combination Gas Control Valve, is OBSOLETE and replaced by the Thermocouple to Thermopile conversion kit below Robertshaw 5A N Natural Gas Pilot Orifice, A26,.026 Diameter Honeywell AG NS Thermocouple to Thermopile conversion kit, natural gas (PFG 6 & 7 only, Series 3 7) includes natural gas valve, lead wire, thermopile and instructions 1N Thermopile gas valve, 3/4 X 1 N.P.T., 24 volt, natural gas (PFG 6 & 7 only, Series 3-7) Robertshaw 5D COMPONENTS FOR PROPANE 1P NLA Combination Gas Valve, 3/4 X 3/4 N.P.T., 24 volt, propane gas (PFG 5, Series 3 and 4 only) 2 1P Combination Gas Control Valve, is OBSOLETE and replaced by the Thermocouple to Thermopile conversion kit below Robertshaw 5A P Propane Gas Pilot Orifice, Diameter Honeywell KR NS Thermocouple to Thermopile conversion kit, propane gas (PFG 6 & 7 only, Series 3 7) includes propane gas valve, lead wire, thermopile, and instructions. 1P Thermopile gas valve, 3/4 X 1 N.P.T., 24 volt, propane gas (PFG 6 & 7 only, Series 3 7) Robertshaw 5D COMMON COMPONENTS Pilot Burner, Constant Burning Thermally Supervised Honeywell Q327A Thermocouple with Spade Terminal block, is obsolete and replaced by Honeywell Q309B1177 the Thermocouple to Thermopile conversion kit Pilot Tubing, 1/8 O.D. alum. X 22-3/4 Long with Compression Fittings NS Thermopile, 36 (PFG 6 & 7 only, Series 3 7) Robertshaw CP-2 NS Lead wire, 5 (PFG 6 & 7 only (Series 3 7) N.S Wiring Harness PFG-6,7 Notes Service Parts Catalog/February 2007 Current Service Parts 259
7 PFG Intermittent Pilot Series 4-6 Natural Gas Propane Gas 260 Current Service Parts Service Parts Catalog/February 2007
8 PFG Intermittent Pilot Series 4-6 Fig. Part Description Mfr. Mfr. s Part Notes COMPONENTS FOR NATURAL *Combination Gas Control Valve, 3/4 X Honeywell VR8304P4348 3/4 N.P.T., 24 Volt, PFG-5 1N *Combination Gas Control Valve, 3/4 X Robertshaw 5R N.P.T., 24 Volt, PFG-6/ *Combination Gas Control Valve, 1 X Robertshaw 5N N.P.T., 24 Volt, PFG Ignition-Sensing Control Module United Technologies N without Damper Molex, Series A Ignition-Sensing Control Module with United Technologies Damper Molex, Series 4 & 5 3N Pilot Assembly with Ignition Lead and Precision Speed PSE-NA16 Orifice Equipment Thermal Fuse Element 229º Elmwood Sensors RD Spill Switch with Reset 210º (PFG-5) Elmwood Sensors 2455RM COMPONENTS FOR PROPANE *Combination Gas Control Valve, 3/4 Robertshaw 5R P X 1 N.P.T., 24 Volt, PFG-6, *Combination Gas Control Valve, 1 X Robertshaw 5N N.P.T., 24 Volt, PFG-8 2P Pilot Assembly with Ignition Lead and Precision Speed PSE-LP16 Orifice Equipment Pilot Shut-off Valve, 1/8 N.P.T. X 1/4 Conbraco CC Thermocouple, 48 Honeywell Q309A Pilot Switch Box Johnson Controls L62GB-3C Aluminum Tubing, 1/4 O.D. X Standing Pilot Burner Honeywell Q327A Wiring Harness PFG-5 PI Wiring Harness PFG-6,7,8 PI NS Conversion Kit: Natural to LP PFG 6 & 7 SP Models only NS Conversion Kit: Natural to LP PFG 6 & 7 PI Models only NS Conversion Kit: Natural to LP PFG 8 PI Models only Service Parts Catalog/February 2007 Current Service Parts 261
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