HELLA PRODUCT SUMMARY EMERGENCY VEHICLES

Transcription

1 HELLA PRODUCT SUMMARY EMERGENCY VEHICLES YOUR SAFETY IS OUR COMPETENCE.

2 Introduction We are your partner! And concentrate our know-how from our fields of competency lighting, electrics and electronics for future-proof solutions.! Wherever the development and equipment of your emergency vehicles is concerned for the police, fire brigade and rescue services.! And supply you with high-grade products with a particularly effective warning impact quality for all requirements and maximum safety whatever the emergency.! And develop innovative technologies e.g. in the fields of LED and Xenon.! And offer you a complete target-group specific range from individual components to system solutions with tailor-made configuration possibilities.! You can rely on us it goes without saying that we provide expert service and customer-oriented advice. The innovative signalling systems from Hella are the optimum backup for any call-out day or night.! Please note that a small number of our products do not have ECE approval. In as far as no country-specific regulations apply, these are not approved for use on public roads in the area of jurisdiction of the ECE-R65. These products are marked accordingly in the brochure. 2

3 Contents Our brochure gives you a fast and precise overview of our wide range of products. The coloured bars in the contents list match the quick-finder at the side, helping you to find products easily. Light bars Light bars Overview 4 5 Light bars RTK 7 Overview 6 7 Light bar RTK 7 Modules 8 9 Light bar RTK 7 Operation, digital 10 Light bar RTK 7 Operation, analogue 11 Light bar RTK 7 Installation 12 Light bar RTK 7 Spare parts 13 Light bar RTK 7 Configuration examples Light bar RTK 7 VE concealed installation 16 Light bar RTK 7 External acoustic modules N-LSP and LSP-E 17 Light bar OWS Light bar Raptor Light bar OWS Beacons Beacons Overview Beacon K- LED FO 30 Beacon Rota LED 31 Beacon KL Beacon KL Beacon KL 5000 M 34 Beacons KL Rotaflex/KL Rotafix 35 Beacon KL JuniorPlus 36 Halogen beacons Accessories and spare parts 37 Beacon KLX Beacon KLX 5000 M 39 Beacon KLX JuniorPlus 40 Beacons KLX 41 Xenon beacons Accessories and spare parts 42 Accessories for beacons and worklights with pipe-socket attachment 43 Auxiliary lighting systems / Intelligent Battery Sensor Auxiliary lighting systems Overview Front flashers BSN-LED 46 Front warning light FWL-LED 47 Corner-light system C-LED Warning lights WL-LED Warning light DuraLED 52 LED permanent signal lights Ø 83 mm 53 Intelligent battery sensor IBScontrol Worklights LED worklights Xenon worklights 61 Halogen worklights and searchlights 62 Worklights and searchlights accessories 63 Interior lights LED interior lights Frontlighting 90 mm Premium mm accessories and fog light 69 Comparison between halogen and Xenon light 70 Fog lights and daytime running lights 71 Side lighting Side marker lights and indicators 72 LED indicators and the patented failure check 73 Converting to LED indicators Rear lighting Combination rearlights Information Tests and EMC 80 IP protective category 81 Technologies 82 83

4 Light bars Overview Widths in mm RTK 7 LED flash module (KL-LR2) LED flash module (KL-LM2) LED flash module (KL-LM3)* LED flash module (KL-LM4) Single reflector (KL-ER) " " " " " 1,000 " " " " " 1,100 " " " " " 1,200 " " " " " 1,300 " " " " " 1,400 " " " " " 1,500 " " " " " 1,600 " " " " " 1,700 " " " " " 1,800 " " " " " 1,900 " " " " " 2,000 " " " " " * Similar to original product 4

5 Light bars Widths in mm OWS 7 Raptor + OWS LED flash module (KL-LR2) LED modules Single reflector Xenon double flash 540 " 598 mm " 900 " 1,000 " " " 1,100 " " 1,118 mm 1,200 " " 1,248 mm 1,300 " 1,400 " " " 1,500 " 1,600 " " " 1,700 " 1,800 " 1,900 " 2,000 " 5

6 Light bar RTK 7 Individual! Flexible configuration possibilities Light modules! All photometric modules are available in powerful, economic and long-life LED technology! As an option, signal radiation front/rear can be used separately! Different flashing sequences can be programmed On-board voltage! 12 or 24 V Operation! Triggering through a programmable control unit or vehicle-specific control element! Operation both through analogue switch or high-speed CAN-Bus Installation! Flexible installation concepts; housing widths range from 900 to 2,000 mm in steps of 100 mm to cover all popular vehicle sizes Aerodynamics! The cw-value for a wide range of different vehicle and RTK 7 combinations has been significantly improved due to the aerodynamic extremely low-profile housing design Technical data RTK 7 Rated voltage (U N ) Operating voltage (U B ) Operating temperature range Quiescent current consumption Undervoltage cutoff Overvoltage cutoff Load capacity of control outputs Load capacity of display outputs Load capacity of load outputs Interference suppression Operation Databus protocol Colour scheme RTK 7 Scope of supply Protective category 12 / 24 V 9 V 16 V 40 C to +60 C 0.5 ma 9 V 0.5 V 16 V +0.5 V 0.3 A 0.3 A 0.5 A to 7 A VDE 0879 Part 3 interference suppression rating 3 Conducted CISPR 25 Class 3 Digital using handheld type HA 112 or HA 115 CAN open according to CIA 447 as well as future FireCAN Silver-coloured housing with transparent panel in the central area facing front and rear Installation instructions on CD as well as sliding blocks for flexible, permanent attachment IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Type approval TB (KL-LR2 blue / red) Lighting homologation TB (KL-ER blue) TB (KL-LM2 blue) EMC protection DIN and ~~~~W

7 Light bar RTK 7 Light bars a b 9 1 Main beacon modules! Powerful optical signals using different LED technology, optionally available with H1 bulbs and rotary mirror reflector 5 Stop signal generator! Requests road users to stop for road checks and warns of hazards 2 Optional light modules in the dome! White work light, amber warning modules 6 LED Signal Bar! Additional protection and traffic control 2a Alley Lights! LED work light 7 Internal acoustic modules! Integrated sound signal in accordance with national regulations in Europe 2b Hazard warning lights! Alternative protection of the site of the emergency using amber warning light External acoustic modules (not illustrated)! Integrated sound signal in accordance with national regulations in Europe 3 Worklight! Available in LED and halogen H9 4 Long-range flash module BSF LED! Long-range warning at the front for vehicles moving at high speed in heavy traffic 8 Pipe socket beacon (socket)! The high-mounted warning light produces a particularly conspicuous signal, drawing attention to the site of the emergency Information module (congestion warning) (not illustrated)! Very easy to read even from a long distance IR module (not illustrated)! Recognition from the air 9 Panel 7

8 Light bar RTK 7 Modules Main beacon module! Powerful and economic with long service life in blue/red or amber (KL-LM2 and 4 only in blue)! KL-LR2 LED flash module, extremely intensive powerful signal for preceding and following traffic due to compact SMD LED placement on high-sheen metallised reflector in trough form, signal front/rear can be used separately as an option! KL-LM2 LED module, with 2-level function for day and night mode, highpower LEDs arranged in a semi-circle for additional focusing provide optimised safety, even from the side! KL-LM3 as KL-LM2, with additional lens for amber warning light (in preparation)! KL-LM4 as module KL-LM 2, with extended functionality for rotating signal radiation analogue to the classic rotary mirror signal! KL-ER classic halogen rotary mirror, powerful basic features 1 KL-LR2 2 KL-LM2 and 4 3 KL-ER Light modules in the dome (optional feature)! Alley Lights! LED worklights! Hazard warning lights modules! LSB modules (7th and 8th module for housing widths 1,000 1,300 mm) Alley Lights! With 4 LEDs for intensive close-range illumination along the side of the vehicle! Alternatively also available facing the front and rear (see worklights) Worklight! Halogen H9, placement: up to two lights possible at the front and rear! LED worklights, identical to Alley Lights. Placement: 1 module integrate in each dome Hazard warning lights modules! Allow switchover from blue light to amber hazard warning light at the site of the emergency! Automatic synchronisation of the flashing light with the vehicle s hazard warning light frequency Long-range flash module BSF-LED! Focused, particularly long-range warning signal! Effective warning signal visibility during high-speed missions (e.g. on the motorway)! Red stop flash to support the stopping process initiated by the stop signal generator! 3 versions: blue, blue with red stop light, red stop flash 8

9 Light bar RTK 7 Modules Light bars Infrared module! Additional module for infrared airborne surveillance marking for the detection of emergency vehicles from a helicopter using FLIR/DLIR night-sensing equipment! Flashing pattern frequency synchronised with main beacons LED stop signal generator ASG! Matrix with fixed lettering, additional lettering signals can be programmed! Alternatives include e.g. STOP POLICE (280 mm), EMERGENCY DOCTOR (280 mm), STOP POLICE /PLEASE FOLLOW (380 mm)! 3 module sizes: 280 mm, 380 mm and 560 mm for different device configurations! Automatic day/night mode, switching through photometric sensor! Optional red stop flash from the BSF-LED long-range flash module LED Signal Bar LSB! Integrated amber chaser signal for warning and securing at the rear of the vehicle! Traffic control possible due to different signal directions! 3 versions available with 5, 6 or 8 modules depending on the housing width (see light modules for dome on page 12)! Automatic day/night mode using photometric sensor; can be switched manually using the control unit (operation of LSB without handheld HA 112 or HA 115: see LSB control unit at the bottom of page 24) Plug-in beacon KL-A! Set-up for additional high-mounted beacon! For long-range protection! The beacon stand with integrated plug is available in two lengths (1,000 mm and 1,700 mm) Information module (congestion warning)! Set-up for congestion warning sign! Congestion warning sign with highly reflective surface for particularly easy recognition from a long way away Internal acoustic module LSP! Integrated loudspeaker facing the front (Fig. A)! Optionally facing the rear (Fig. B) External acoustic module LSP-E! See page 17 for external acoustic modules External LED stop signal generator ASG-E! Separate ASG module for internal and external attachment! Flat design! For use on the vehicle interior or attachment to vertical bodywork 9

10 Light bar RTK 7 Operation, digital Digital operation! Flexible operating concept switched as usual or freely programmable 1 Digital operation:! Using vehicle-specific control elements or the Hella Control Unit for variable positioning on the inside Programmable operating parts HA 112 and HA 115 offer:! made-to-measure solutions for various operating concepts! space-saving arrangement in the interior due to small-sized CAN Gateway! integrated microphone function! graphic LC display 2 3 Digital operation 1 HA 115 Control Unit Germany 9SX HA 112 Control Unit Europe 9SX Gateway 9SX Harness without NF switchover 8KB NF-switchbox! Switchover between radio, radio override or other audio sources and internal microphone! Input via cinch socket! Operation using RAD button on the control unit or individual switch NF-switchbox inc. switchover cable 9SX

11 Light bar RTK 7 Operation, analogue Light bars eazd control unit: for the electronic control of the optical and acoustic functions of special signaling systems! Control unit for RTK 7 or RTK 7 -VE and up to 4 further auxiliary devices (e.g. beacons, hazard warning lights, stop signal generator, etc.)! 8 keys with LEDs for the status display offer additional operating comfort! Keys can be programmed for special functions! Simple adhesive attachment eazd control unit 12 V, with switch function, cable length 300 mm 9SX Technical data eazd control unit Rated voltage (U N ) 12 V Operating voltage (U B ) 9 16 V Operating temperature range -40 C to +70 C Dimensions (L x W x D in mm) 100 x 50 x 23 Polarity reversal protection Available Cable length 300 mm Protective category IP 5K (resistant to dust) Accessories eazd control unit Extension cable set 3,500 mm (for 9SX ) 8KB Type approval EMC protection Installation frame for DIN recess for eazd or eazd and enf 8HG enf switch unit: for the electronic control of the communication functions of special signaling systems by preparing and forwarding NF signals! Optional extension of the eazd control unit, comprising separate operating unit and control unit! Radio override (standardised and non-standardised radio equipment)! Microphone override (up to 2 microphones)! Operating unit with LEDs for function status! Multi-stage volume regulation with LED display! CD player connection/recorder function enf switch unit Multi-voltage V, operating unit, control unit and 2,000 mm connection cable 9SX Technical data enf switch unit Rated voltage (U N ) 12/24 V Operating voltage (U B ) V Interference suppression Conducted class 5 (CISPR 25) NF level microphone 1 USS ca. 4 mv/450 mv NF level microphone 2 USS ca. 4 mv/450 mv NF level radio USS ca. 800 mv NF level recorder USS ca. 2,000 mv Current consumption Max. 0.5 A Operating temperature range -40 C to +90 C Dimensions control unit (L x W x D in mm) 123 x 100 x 35 mm Dimensions operating unit (L x W x D in mm): 60 x 50 x 20 mm Cable length operating unit 2,000 mm Protective category IP 5K (resistant to dust) Type approval EMC protection Accessories enf switch unit enf cable for standardised radio equipment FuG 7/8 8KB (1 m) enf cable for standardised radio equipment FuG 7/8 8KB (3 m) enf cable Teledux FuG 9 (1.5 m) 8KB enf cable FuG 9 handheld (1 m) 8KB enf cable FuG 9 handheld (3 m) 8KB enf cable microphone (1 m) 8KB Hand set, black, 0.5 m cable inc. holder 9MM Rod microphone, black, 0.5 m cable inc. holder 9MM Microphone connection through device socket 9MK (to be ordered separately) 11

12 Light bar RTK 7 Installation Contact wire set! 12 V LK (CAN and analogue)! 12 V LK (CAN only) Contact wire set CAN and analogue 8KB CAN only 8KB Mounting systems for permanent attachment! Rubber base for curved roofs Rubber bases 900 mm 9GD ,000 mm 9GD ,100 mm 9GD ,200 mm 9GD ,300 mm 9GD ,400 mm 9GD ,500 mm 9GD ,600 mm 9GD ! Straight rubber base for straight roofs and installation on car roof supports! Can be adapted individually to housing widths from 900 to 2,000 mm Rubber bases 2 seals 1,600 mm + 2 sealings at the side 9GD seals 2,000 mm + 2 sealings at the side 9GD Installation on roof railing! Basic bracket for vehicles with standard roof railing system! Vehicle installation and anti-theft protection due to involute key! With rubber-coated clamping claws that go easy on the paintwork! Freely combinable with all RTK 7 models! Extremely easy installation Railing bracket 9XD

13 Light bar RTK 7 Spare parts Light bars Cover Cover for 1,000 mm 9HD Cover for 1,100 mm 9HD Panels Clear panel for 1,000 mm 9EL Clear panel for 1,100 mm 9EL White panel 1,000 mm for OWS 7 9EL White panel 1,100 mm for OWS 7 9EL Domes Domes ER, blue, without lettering 9EL Domes ER, blue, with lettering 9EL Dome LED, blue, without lettering 9EL Dome LED, blue, with lettering 9EL Dome ER, amber, without lettering 9EL Dome ER, amber, with lettering 9EL Dome, clear 9EL Main beacon modules KL-ER, blue 2RL KL-ER, amber 2RM Bulb KL-ER 8GH Drive belt KL-ER 9XR KL-LR2, blue 2XD KL-LR2, amber 2XD KL-LM2 on request KL-LM4 on request Additional light modules Amber indicators (110 mm) 9DW Alley Light 2XD Worklight Halogen 1BR Backlighting OWS 7 on request Long-range flash module BSF-LED BSF-LED blue, stop light red, without Master 1XA Electronics BSF-LED blue, without Master Electronics 1XA stop light red, without Master Electronics 1XA LED stop signal generator ASG ASG matrix 280 mm 2XD ASG matrix 380 mm 2XD ASG matrix 560 mm (information module) 2XD XD ASG two-word 280 mm 2XD (STOP POLICE, mirrored text) ASG two-word 380 mm 2XD (STOP POLICE/PLEASE FOLLOW) ASG EMERGENCY DOCTOR 280 mm 2XD Bracket for ASG 280 mm 8HG Bracket for ASG 380 mm 8HG LED Signal Bar LSB LSB 6 units à 80 mm without Master Electronics 9DW LSB operating unit for analogue operation (inc. cable) 9SX Loudspeakers Loudspeaker front 9MM Loudspeaker rear 9MM Central control unit (ZSE) ZSE light/acoustic with 2 load outputs 5DK ZSE light/acoustic with 12 load outputs 5DK ZSE light with 12 load outputs 5DK Power electronics Master electronics 2XD Accessories Software tool for programming the RTK 7 Basic settings via PC 8KA

14 RTK light bars 7 Order guide Hella RTK 7 Configuration and orders The RTK 7 module system offers thousands of configuration possibilities. You can use this document to put your required system together. Overview of the individual modules and components. Here you choose which elements you would like in your RTK 7. Certain modules are positioned in the main beacons, others have been designed for placement in the central section of the housing. On page 3 you will find the the inner dimensions available for module placement at the front and rear in the remaining widths calculator columns. Enter the values relevant for your system width in the columns and subtract the module dimensions of the elements you require accordingly at the front or back. Now transfer the new remaining widths to the next page. You can find the complete order guide in the download section of the Emergency microsite at Or click to your local website via The order form. Mark the modules and components you want with a cross and send the form to Hella. You can see an example below. Overview of accessories. The schematic overview shows you which RTK 7 accessories can be combined and which parts are required for the function. Example: Completed order form Country code D / GB / F / E / I Page 3 Basic definition On-board voltage # 12 V # 24 V Housing # 900 mm / 360 mm # 1,000 mm / 460 mm # 1,100 mm / 560 mm # 1,200 mm / 660 mm Page 4 6 Optic systems Signals: Main beacon module # 1,300 mm / 760 mm # 1,400 mm / 860 mm # 1,500 mm / 960 mm # 1,600 mm / 1,060 mm # 1,700 mm / 1,160 mm # 1,800 mm / 1,260 mm # 1,900 mm / 1,360 mm # 2,000 mm / 1,460 mm # KL-LM2, blue # KL-LM2, amber (on request) # KL-LM4, blue # KL-LM4, amber (on request) # KL-LM3, blue and amber (on request 4th quarter 2011) # KL-LR2, blue # KL-LR2, red # KL-LR2, amber # KL-ER, blue # KL-ER, red # KL-ER, amber Signals: Long-range flash module # BSF-LED / 80 mm # BSF-LED with red stop light / 80 mm # Individual red stop light module / 80 mm 14

15 RTK 7 overview of accessories (extract from the order guide) Light bars Loudspeakers external (LSP-E) 2x 9MM internal (LSP-V and / or LSP-H) 1x 9MM Licence plate* 1x 9MM Operation ** With radio override Type no yes Gateway 9SX Gateway 9SX eazd 9SX AZD Fire brigade 6ZE AZD Police 6ZE Cable 8KB NF switch 9SX Individual switch 6EH HA 115 9SX HA 115 9SX Frame 8GH NF switch 9SX With voice messages Vehicle cable, digital 8KB Device socket 9MK Attachment no Hand set 9MM Railing 9XD Fixed, flat 1,600 mm / 9GD ,000 mm / 9GD Fixed, curved 900 mm / 9GD ,000 mm / 9GD ,100 mm / 9GD ,400 mm / 9GD Vehicle cable, analogue 8KB * When the N-LSP is used, the RTK 7 must be configured accordingly. ** Analogue operation is not available with Matrix ASG or LSB. Digital technology Analogue technology Example order Selection possibilities 15

16 Light bar RTK 7 VE concealed installation! Solution for high-priority undercover vehicles! Suitable for non-marked fire inspectors or emergency doctors vehicles from the fire brigade or rescue services, as well as for police vehicles of different kinds! As part of the series/device family RTK 7 on the same innovative technology platform (as RTK 7 )! Central control unit with two cable channels for optical and acoustic signal Technical data RTK 7 -VE Dimensions 60 x 207 x 114 mm (147 mm with flange) Rated voltage (U N ) 12 V Operating voltage (U B ) 9 V 16 V Operating temperature range -40 C to +60 C Number of load outputs 2 load outputs Quiescent current consumption = 0.5 ma Undervoltage cutoff = 9 V 0.5 V Overvoltage cutoff = 16 V V Load capacity of control outputs = 0.3 A Load capacity of display outputs = 0.3 A Load capacity of light outputs = 0.5 A to 7 A Interference suppression VDE 0879 Part 3 interference suppression rating 3 Conducted CISPR 25 Class 3 Operation Digital with handheld type HA 112 or HA 115, as well as analogue operation via eazd, AZD or individual switch Databus protocol CAN open according to CIA 447 Scope of supply Installation instructions on CD, fastening screws Protective category Installation in a dry area of vehicle interior RTK 7 -VE Control unit RTK 7 -VE 3SL Vehicle cable 2 LK RTK-VE 8KB Loudspeaker, separate installation 9MM Analogue operation with eazd 9SX Analogue operation with AZD Police 6ZE Analogue operation with AZD Fire brigade 6ZE Options for voice messages You receive the following accessories to transmit voice messages: Hand set 9MM Rod microphone 9MM Device socket 9MK Type approval Lighting homologation: blue EMC protection DIN and ~~~~W

17 Light bar RTK 7 External acoustic modules N-LSP and LSP-E Light bars Licence plate loudspeaker N-LSP! Innovative acoustic module in the form of a licence plate bracket! Installation possible on any vehicle! Free signal projection to the front for increased safety and reduced noise on the interior Installation spot The licence plate bracket is a universal installation spot that is almost always available on most vehicles. This innovative acoustic module has two loudspeakers, and its housing design allows it to be used as a licence plate bracket. Installation Two individual housings for one licence plate provide an installation solution for different vehicle front ends sloped up to 6. The dimensions correspond to the width of a single-line EU licence plate. Efficiency The highly efficient horn geometry provides a noise pressure level in accordance with DIN The sound output is below the licence plate and guarantees:! Increased safety in use through free signal radiation to the front! Reduction of noise emission on the interior Licence plate loudspeaker N-LSP 9MM Technical data N-LSP Capacity Noise pressure level Dimensions Operating temperature range Protective category Contacting 100 W/8 Ω 120 db(a) at 3.5 m 520 mm x 170 mm x 50 mm -40 C to +60 C IP 5K4K, IPX 9K according to DIN Part 9 AMP Super-Seal, 2-pole Installation solution for any vehicle The separation into two individual housings allows installation at an angle of up to 6 on vehicles with curved bumpers. Type approval Acoustic W according to DIN External acoustic module LSP-E! External loudspeaker for separate installation (very low power consumption 2 x 22 W and minimum dimensions ca. 118 mm x 105 mm) External acoustic module 9MM

18 Light bar OWS 7 The OWS 7 is an optical warning system on the basis of the RTK 7, without acoustic function and with white housing panels. Application! On vehicles with light bars for radiating to the front and year. Here the OWS 7 can be used to supplement the RTK 7, for example.! As optical signal in combination with RTK 7 -VE or! In connection with tonal sequence control unit and supertone horns. Housing width! mm Voltage! 12 or 24 V Light modules! KL-ER (blue), KL-LR2 (blue /red), KL-LM2 (blue) Modules There is a comprehensive choice of auxiliary light modules from the RTK 7 range available, for example:! Alley Lights! Worklight LED or halogen! When two RTK 7 units are fitted, one of these can include an LED stop signal generator ASG facing the rear Alley Lights! With 4 LEDs for intensive close-range illumination along the side of the vehicle! Alternatively also available facing the front and rear (see worklights) Worklight! Halogen H9, placement: up to two lights possible at the front and rear! LED worklights, identical to Alley Lights. Placement: 1 module integrate in each dome LED stop signal generator ASG! Matrix with fixed lettering, additional lettering signals can be programmed! Alternatives include e.g. STOP POLICE (280 mm), EMERGENCY DOCTOR (280 mm), STOP POLICE /PLEASE FOLLOW (380 mm)! 3 module sizes: 280 mm, 380 mm and 560 mm for different device configurations! Automatic day/night mode, switching through photometric sensor! Optional red stop flash from the BSF-LED long-range flash module General technical data for the OWS 7 Rated voltage (U N ) 12 V Operating voltage (U b ) 9 V 16 V Operating temperature range -40 C to +80 C Approvals DIN and ~~~~W25049 EMC guidelines (according to 72/245/EEC guideline status 2005/49/EC) VDE 0879 Part 3 interference suppression rating 3 Conducted CISPR 25 Class 3 Technical data OWS 7 KL-ER Light source H1/55 W Lighting homologation TB (blue) EMC compatibility Technical data OWS 7 KL-LR2 Current consumption 2.7 A Light source LED Lighting homologation TB (blue / red) EMC compatibility Technical data OWS 7 KL-LM2 Current consumption 2.7 A (day level) Power consumption 36 W (day level) Lighting homologation TB (blue) Spare parts KL-ER H1 bulb, 12 V/55 W 8GH KL-ER drive belt 9XR KL-ER single-reflector module 2RM KL-LR2 LED reflector module 2XD KL-LM2 high-power LED module on request Individual configuration! Your contact will be happy to advise you on extending an RTK 7 system by an OWS 7, and will suggest possible solutions to you. 18

19 Light bar OWS 7 Notes on system configuration Light bars Single fitting Functional direction of the optional auxiliary modules such as worklights, ASG, LSB and high-mounted hazard safety lights. Functional direction Functional direction Functional direction Functional direction Double fitting Functional direction Functional direction possible but not sensible Functional direction ASG matrix or two words (STOP POLICE) only in connection with integrated control unit 2RL , see table on page 20/21. LED Signal Bar LSB only in connection with LSB control unit, see page

20 Light bar OWS 7 Configuration examples Housing width Voltage Installation Optic module main beacon Auxiliary hazard warning lights Alley Lights 1,000 mm 12 V front KL-LR2 blue 1,000 mm 12 V rear KL-ER blue 1,100 mm 12 V front KL-ER blue 1,200 mm 12 V front KL-ER blue 1,300 mm 12 V front KL-LR2 blue 1,400 mm 12 V rear KL-LR2 blue 1,400 mm 12 V rear KL-LR2 blue 1,400 mm 12 V rear KL-LR2 blue x x 1,400 mm 12 V rear KL-LR2 blue x x 1,400 mm 12 V rear KL-LR2 blue x 1,400 mm 12 V rear KL-LR2 blue x 1,400 mm 12 V rear KL-LR2 blue x 1,400 mm 12 V rear KL-LR2 blue 1,400 mm 12 V rear KL-LM2 blue 1,400 mm 12 V rear KL-LM2 blue x 1,500 mm 12 V front KL-ER blue 1,500 mm 12 V rear KL-LR2 blue 1,600 mm 12 V rear KL-LR2 blue x * ASG operation in connection with front RTK 7 placement 20

21 Light bars Worklight ASG LSB Clear panel Control unit/optic module Part number 2RL mm x ZSE 12 LK 2RL x 2RL x 2RL x 2RL rear x 2RL rear x x 2RL x 2RL rear x x 2RL x x 2RL mm x 2RL * 380 mm x x 2RL * 380 mm x x 2RL * x x 2RL x x 2RL x 2RL rear x x 2RL rear x 2RL

22 Light bar Raptor + Lighting functions 100% LED! In addition to the main lighting modules, the Auxiliary Alley Light and LED Signal Bar are also based on current LED technology Safety! Best warning effectiveness due to focused signal radiation.! Signals can guide traffic past a hazardous spot following an accident, for example, or radiate an additional warning signal to the rear. Aerodynamics! Minimum overall height makes optimised air resistant coefficients possible as well as access where there is little headroom. Economical! Extreme service life, low current consumption of the LED technology and reduced fuel consumption due to the ultra-flat design Additional functions! Top functionality in every situation due to the auxiliary functions: chaser signal to the rear (LED Signal Bar) and road illumination alongside the vehicle (Alley Lights). Technical data Raptor + Rated voltage (U N ) 12 V Operating temperature range -40 C to +60 C Interference suppression Conducted class 5 (CISPR 25) Protective category IP 5K4K, IPX 9K (DIN 40050, Part 9) Type approval Lighting homologation TB EMC protection Installation! Flexible installation possibilities: choose from three different bracket systems * Use of LSB only as far as permitted by legislation. Please keep to national regulations. Raptor + (598 mm) 12 V, accessories required 1 switch 12 V, accessories required 1 switch 2RL RL Module equipment $ $ $ $ 22

23 Light bar Raptor + Light bars Raptor + (1,118 mm) 12 V, accessories required 1 switch 12 V, with Alley Light necessary accessories 3 switches 12 V, with LSB and Alley Light necessary accessories: 4 switches and 1 control unit 12 V, accessories required 1 switch 12 V, with Alley Light necessary accessories 3 switches 2RL Module equipment $ $ 2RL $ $$$ $ $ $ $$ 2RL $ $$$ $ $ $ $$ 2RL $ $ 2RL $ $$$ $ $ $ $ $$ Raptor + (1,248 mm) 12 V, accessories required 1 switch 12 V, accessories required 1 switch 12 V, with Alley Light necessary accessories 3 switches 12 V, with LSB and Alley Light necessary accessories: 4 switches and 1 control unit 12 V, accessories required 1 switch 12 V, with Alley Light necessary accessories 3 switches 2RL RL Module equipment $ $ $ $ 2RL $ $$$ $ $ $ $$ 2RL $ $$$ $ $ $ $$ 2RL $ $ 2RL $ $$$ $ $ $ $ $$ $ $ $ Main beacons LSB modules $ $$$ Alley Lights 23

24 Light bar Raptor + Accessories Part number Product photo 598 mm 1,118 mm 1,248 mm Installation Standard bracket system 4 attachment screws, 4 attachment bases made of rubber, 4 washers and 4 M8 threaded nuts. included in the scope of supply included in the scope of supply included in the scope of supply Angled bracket system 2 stainless steel brackets including attachment material 8HG " " " " " Magnetic bracket system 4 single magnets 9MA approved up to 180 km/h approved up to 180 km/h Triggering Switch with location lighting 6EH " " " Installation frame for 3 switches (installation opening 77.6 x 48.2 mm) 8HG " " " Installation frame insertion system: End piece (10 pcs.) 8HG " " " Intermediate piece (10 pcs.) 8HG " " " Cover (10 pcs.) for sealing switch installation openings in the installation strip insertion system 9HB " " " LSB control unit for triggering the chaser signal LED Signal Bar (LSB)! Display, selection and activation of the programmed flashing sequences! Day/night mode switching! Switching of the flashing sequence speed from standard to fast 9SX " " 24

25 Light bars OWS Range overview Light bars OWS 540 The following panels can be supplied for retrofitting: Single reflector 12 V, 2RL V, 2RL Single reflector with magnetic mounting bracket 12 V, 2RL OWS Single reflector 12 V, 2RL HB Xenon double flash 12 V, 2RL HB OWS Single reflector 12 V, 2RL HB HB Xenon double flash 12 V, 2RL HB HB OWS Single reflector 12 V, 2RL HB Xenon double flash 12 V, 2RL HB HB Safety stoplight Indicator Worklight 25

26 Light bar OWS! 4 different width variants and 2 different light systems available in 12 or 24 V! Wide range of housing panels with additional functions available for retrofitting! Custom-made design possibilities due to backlighting of and lettering on the central panel (use only in as far as permitted by legislation not approved for use on public roads in Germany, Austria and Switzerland)! Various attachment options e.g. using rubber base or support systems! Triggering through individual switches Halogen single reflector system (OWS) Technical data OWS Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Current consumption 4 A 2 A Lighting central panel Current consumption beacons 2 x 4.7 A 2 x 2.7 A Operating temperature range -40 C to +60 C Interference suppression Conducted class 5 (CISPR 25) Rotation speed 160 rpm Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Type approval Lighting homologation (ECE-R65) EMC protection Spare parts OWS H1 bulb, 12 V/55 W 8GH H1 bulb, 24 V/70 W 8GH Reflector 9DX Motor 12/24 V, inc. worm gear 9MN Dome blue, left 9EL Dome blue, right 9EL Dome red, left 9EL Dome red, right 9EL Rubber base OWS 540 9GD Bulb for bulb holder, 12 V/55 W 8GP Bulb for bulb holder, 24 V/70 W 8GP Plastic panel rear white, for OWS 1,000 9EL Plastic panel rear white, for OWS 1,400 9EL Plastic panel rear white, for OWS 1,600 9EL Xenon double flash system (OWS-X) Technical data OWS-X Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Current consumption flash-type beacons 2 x 3.5 A 2 x 1.6 A Flashing frequency 2 Hz double flash Electrical flash energy Ws Operating temperature range -40 C to +60 C Interference suppression Conducted class 5 (CISPR 25) Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Type approval Lighting homologation (ECE-R65) EMC protection Spare parts OWS-X X1 standard flash tube 12 V 8GS Xenon double-flash module 12 V 2RL Xenon double-flash module 24 V 2RL Dome blue, left 9EL Dome blue, right 9EL Dome red, left 9EL Dome red, right 9EL Plastic panel rear white for OWS 1,000 9EL Plastic panel rear white for OWS 1,400 9EL Plastic panel rear white for OWS 1,600 9EL

27 Light bar OWS panels Light bars Description Part number Product photo OWS 540 OWS/-X OWS/-X OWS/-X Installation Rubber base for mounting on slightly curved vehicle roofs for mounting on strongly curved vehicle roofs 9GD GD GD GD included in the scope of supply (see spare parts for part numbers) " " " Bracket for direct mounting 9XD XD XD " " " Carrier for welding onto existing supports (for use under the OWS or the bracket for direct mounting (9XD ) 9XD " " " Fixed installation Attachment set (for screwing under the bracket for direct mounting (9XD ) 9XD " " " Interior lights Bulb holder inc. bulbs for backlighting the housing 12 V, 9FT * 24 V, 9FT * OWS OWS OWS Triggering Switch with telltale light 1 each for interior lights, 1 each for beacon operation (to be ordered separately) 6ED " " " " Switch with location lighting 1 required per lighting function 6EH " " " " Installation frame for 6 switches (installation opening x 48.2 mm) 8HG " " " " for 3 switches (installation opening 77.6 x 48.2 mm) 8HG " " " " Installation frame insertion system: End piece (10 pcs.) 8HG " " " " Intermediate piece (10 pcs.) 8HG " " " " Cover (10 pcs.) for sealing switch installation openings in the installation strip insertion system 9HB " " " " * Use of the central panel lighting only as far as permitted by legislation. Not allowed in Germany, Austria and Switzerland. 27

28 Beacons Overview Product line F (fixed attachment) FL (flexible pipe-socket attachment) LED K-LED FO 2XD , Multi-voltage V, blue 2XD , Multi-voltage V, blue Rota LED 2XD , Multi-voltage V, blue 2XD , Multi-voltage V, blue Halogen KL RL , 12 V, blue 2RL , 24 V, blue on request, 12/24 V, red! 2RL , 12 V, blue 2RL , 24 V, blue on request, 12/24 V, red KL RL , 12 V, blue 2RL , 24 V, blue on request, 12/24 V, red! KL 5000 KL Rotaflex/ KL Rotafix 2RL , 12 V, blue 2RL , 12 V, blue 2RL , 24 V, blue! KL Junior Plus 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 12 V, blue 2RL , 24 V, blue! Xenon KLX RL , 12 V, blue 2RL , 24 V, blue 2RL , 24 V, red*! 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 24 V, red* KLX 5000 KLX 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 12 V, red * 2RL , 24 V, red *! KLX Junior Plus 2XD , 12 V, blue 2XD , 24 V, blue 2XD , 12 V, blue 2XD , 24 V, blue! 28! Flat rubber base included in the scope of supply.

29 Please choose the suitable beacon for your vehicle choose from 3 lighting technologies, various designs and attachment options. R (pipe-socket attachment) M (magnetic attachment) 2XD , Multi-voltage V, blue Beacons 2XD , Multi-voltage V, blue 2RL , 12 V, blue 2RL , 24 V, blue on request, 12/24 V, red 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 12 V, blue on request, 12 V, red 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 12 V, blue 2RL , 12 V, blue 2RL , 24 V, blue 2RL , 12 V, blue, with Lemo plug 2RL , 12 V, blue Pipe-socket attachment via adapter 8HG XD , 12 V, blue * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 29

30 Beacon K-LED FO Premium LED beacon, flash signal! Optics and design The compact, low-profile design of the K-LED FO provides maximum usefulness and an innovative design.! Fresnel lens The K-LED FO provides ideal light output and focusing due to the use of a Fresnel lens. By using this lens, Hella has fallen back on proven light technology that is also used in beacons.! Extremely long service life A long service life is achieved for the lamp due to innovative LED technology. Therefore it offers maximum reliability.! High vibration resistance Due to excellent quality in terms of workmanship and stability the K-LED FO is particularly insensitive to vibrations and jolting as well as applications involving intense vibration.! Low current consumption The use of LEDs result in low current consumption, making the K-LED FO ideal for permanent use.! Intelligent and powerful electronics The K-LED FO is equipped with intelligent and powerful electronics. Multi-voltage function, protection from overvoltage and voltage peaks and polarity reversal protection possible.! Extremely short trigger times The extremely short trigger times of the K-LED FO mean very high efficiency and optimised security right from the start. Beacon K-LED FO F Multi-voltage V, blue 2XD Beacon K-LED FO FL Multi-voltage V, blue 2XD Technical data K-LED FO Rated voltage (U N ) Multi-voltage Operating voltage (U B ) V Total current consumption 1.5 A (12 V), 1 A (24 V) Flashing frequency 2 Hz double flash Power consumption 20 W Lens Polycarbonate Operating position Upright Protective category IP 5K4K, IPX 9K (DIN 40050, Part 9) Suppression conducted VDE 0879 Part 3 Class 5 Type approval Lighting homologation TB (for double flash) EMC guideline 2009/19/EC EMC protection Beacon K-LED FO M Multi-voltage V, blue Reliable maximum speed 250 km/h 2XD Spare part Dome, blue (polycarbonate) 9EL

31 Beacon Rota LED Sturdy LED beacon, rotating signal! Long service life No moving parts, no wear and maximum reliability.! Cost saving Since LEDs are maintenance-free, they do not cause any additional costs for spare parts or maintenance. Down-times are reduced to a minimum. Beacons! Vibration resistance Especially insensitive towards vibrations and jolting through the use of LED technology.! Rotating light function Innovative electronics concept makes a rotary function possible without moving parts.! Compact design Flat compact design and impact-resistant dome made of polycarbonate protect the light from impact through branches for example. Beacon Rota LED F Multi-voltage V, blue 2XD *! Installation Three different attachment variants guarantee surface-mount solutions for every application. Beacon Rota LED FL Multi-voltage V, blue 2XD * Technical data Rota LED Rated voltage (U N ) Multi-voltage Operating voltage (U B ) V Total current consumption ca. 0.8 A (12 V), ca. 0.4 A (24 V) Power consumption ca. 10 W Dome Polycarbonate Operating position Upright Protective category IP 5KX, IP X4K and IP X9K Type approval Lighting homologation TA EMC protection Beacon Rota LED M Multi-voltage V, blue 2XD * Spare part Dome, blue (polycarbonate) 9EL * Available from 3rd quarter

32 Beacon KL 7000 Maximum light values optimum signaling effect! Extremely high light values for optimum warning effectiveness! Full light power, focusing and distribution through the rotating unit made up of a high-sheen metallised parabolic reflector and bulb! Maximum running smoothness through maintenance-free drive bearings and double-belt technology! Electronic motor control with multi-voltage function for a constant rotating frequency even in the event of fluctuations in the vehicle electric system! Excellent EMC protection, integrated polarity reversal protection! Operation with 12 or 24 V possible by replacing the bulbs! Smooth, easy-to-clean dome with a handy pressure point closure! Fixed attachment version (design B1 as defined by DIN 14620) With 2 hole circles (130 mm (DIN) or 107 mm, installation from above or below)! Flexible pipe-socket attachment (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90 ); theft protection due to attachment with inner hex bolt! Pipe-socket version (design A as defined by DIN 14620) Theft protection due to attachment with inner hex bolt! Magnetic version (according to ISO 4148) Safe attachment due to the 3 high-strength magnets Beacon KL 7000 F 12 V, blue 2RL V, blue 2RL V, red on request* 24 V, red on request* Beacon KL 7000 R 12 V, blue 2RL V, blue 2RL V, red on request* 24 V, red on request* Technical data KL 7000 Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 5 (CISPR 25) Rotation speed 160 rpm Power consumption of bulb 55 W 70 W Total current consumption 5.5 A 3.5 A Operating temperature range -40 C to +60 C Installation (KL 7000 F) From above and below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KL 7000 FL 12 V, blue 2RL V, blue 2RL V, red on request* 24 V, red on request* Type approval Lighting homologation: blue (ECE-R65) EMC protection Beacon KL 7000 M 12 V, blue 2RL V, blue 2RL

33 Beacon KL 8000 Large-format warning effectiveness! Specially designed for large emergency vehicles and special vehicles! Excellent lighting values ensure maximum warning effectiveness and safety! Full light power, focusing and distribution through the rotating unit made up of a high-sheen metallised parabolic reflector and bulb! Highest EMC protection class! Maximum running smoothness through maintenance-free drive bearings and double-belt technology! Electronic motor control with multi-voltage function ensures absolutely constant rotating frequency even in the event of fluctuations in the vehicle electric system! Integrated polarity reversal protection! Operation with both 12 or 24 V possible by replacing the bulbs! Smooth, easy-to-clean dome with a handy pressure point closure for straightforward use! Design B2 as defined by DIN 14620! Mounting from above or below Beacons Beacon KL 8000 F 12 V, blue 2RL V, blue 2RL V, red on request* 24 V, red on request* Technical data KL 8000 Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 5 (CISPR 25) Rotation speed 160 rpm Power consumption of bulb 55 W 70 W Total current consumption 5.5 A 3.5 A Operating temperature range -40 C to +60 C Installation From above and below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Type approval Lighting homologation: blue (ECE-R65) EMC protection * Use of the centre section lighting only as far as permitted by legislation. Not allowed in Germany, Austria and Switzerland. 33

34 Beacon KL 5000 M The optimum solution for civil emergency vehicles! High-quality halogen rotary mirror technology in the smallest of dimensions! Full light power, focusing and distribution through the rotating unit made up of a high-sheen metallised parabolic reflector and bulb! Ergonomic design, simple and safe handling! Attractive price-performance ratio! Excellent EMC protection! Double belt drive ensures maximum running smoothness and reliability! Special cable with recessed start of spiral: easy to route through to the inside of the vehicle, driving noises and strain on the door seals are minimised! Sturdy dome with smooth, easy-to-clean surface! Effective three-point magnetic attachment! Bayonet closure with safety screw! Tested to ISO 4148 Beacon KL 5000 M 12 V, blue 2RL V, red on request* Technical data KL 5000 M Rated voltage (U N ) 12 V Operating voltage (U B ) V Interference suppression Conducted class 5 (CISPR 25) Rotation speed 160 rpm Power consumption of bulb 55 W Total current consumption 4.5 A Operating temperature range -40 C to +60 C Polarity reversal protection Available Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Type approval Lighting homologation: blue (ECE-R65) EMC protection

35 Beacons KL Rotaflex/KL Rotafix Standard solution for robust applications! Tough rotary beacons! Optimum light power, focusing and distribution through the rotating unit made up of a high-sheen metallised parabolic reflector and bulb! Compact design shape and unmistakeable look! Drive from motor with plastic worm gear! Sturdy domes with smooth, easy-to-clean surface! Fixed attachment version (design B1 as defined by DIN 14620) Installation possible from above or below! Flexible pipe-socket attachment (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90 )! Magnetic version (according to ISO 4148) Safe attachment due to the high magnetic force Beacon KL Rotaflex FL 12 V, blue 2RL V, blue 2RL Beacons Technical data KL Rotaflex/KL Rotafix Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 3 (CISPR 25) Rotation speed 160 rpm Power consumption of bulb 55 W 70 W Total current consumption 5.5 A 3.5 A Operating temperature range -40 C to +60 C Installation From above and below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KL Rotafix F 12 V, blue 2RL V, blue 2RL Type approval Lighting homologation: blue (ECE-R65) EMC protection Beacon KL Rotafix M 12 V, blue 2RL V, blue 2RL * Use of the centre section lighting only as far as permitted by legislation. Not allowed in Germany, Austria and Switzerland. 35

36 Beacon KL JuniorPlus Halogen technology at an attractive value-for-money price! Optimum light power, focusing and distribution through the rotating unit made up of a reflector and bulb! Maintenance-free belt drive on bearings, for constant rotation frequency and optimum running smoothness! Multi-voltage function: operation is possible both in 12 and 24 V by moving the drive belt and replacing the bulb! Integrated polarity reversal protection! Sturdy, easy-to-clean dome with handy pressure-point closure system! Modern design! Fixed installation version (design B1 as defined by DIN 14620) With sturdy three-point attachment! Flexible pipe-socket attachment (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90 ); theft protection due to attachment with inner hex bolt! Magnetic version (according to ISO 4148) Safe attachment due to the 3 high-strength magnets Beacon KL JuniorPlus F 12 V, blue 2RL V, blue 2RL Technical data KL JuniorPlus Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 3 (CISPR 25) Rotation speed 180 rpm Power consumption of bulb 55 W 70 W Total current consumption 5 A 3 A Operating temperature range -40 C to +60 C Installation From below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KL JuniorPlus FL 12 V, blue 2RL V, blue 2RL Type approval Lighting homologation: blue (ECE-R65) EMC protection Beacon KL JuniorPlus M 12 V, blue 2RL

37 Halogen Beacons Accessories and spare parts Page 32 Page 33 Beacons KL 7000 Dome, blue (PMMA) 9EL Dome, red (PMMA) 9EL * Drive belt, 2 pcs. 9XR Motor (inc. PCB) 9MN Reflector (inc. base plate and drive belt) 9DX Bulb 12 V/55 W 8GH Bulb 24 V/70 W 8GH Rubber base, flat (5 pcs.) 9GD Rubber base, wedge-shaped (1 pce.) 9GD Wing nut (with screw and washer as a fixing option for 9NM KL 7000 R and FL) KL 8000 Dome, blue (PMMA) 9EL Dome, red (PMMA) 9EL * Drive belt, 2 pcs. 9XR Motor (inc. PCB) 9MN Reflector (inc. base plate and drive belt) 9DX Bulb 12 V/55 W 8GH Bulb 24 V/70 W 8GH Rubber base, flat (1 pce.) 9GD Rubber base, high (1 pce.) 9GD Rubber base, wedge-shaped with raised attachment 9GD interfaces (1 pce.) Page 34 KL 5000 M Dome, blue (PMMA) 9EL Dome, red (PMMA) 9EL xxx 1 * Drive belt, 2 pcs. 9XR Bulb 12 V/55 W 8HG available on request Page 35 KL Rotafix F/Rotafix M Dome, blue (PMMA) 9EL Motor 12 V (inc. worm gear) 9MN Motor 24 V (inc. worm gear) 9MN Bulb 12 V/55 W 8GH Bulb 24 V/70 W 8GH Reflector (inc. worm wheel) 9DX Rubber base, flat (1 pce.) 9GD Page 35 KL Rotaflex FL Dome, blue (PMMA) 9EL Motor 12 V (inc. worm gear) 9MN Motor 24 V (inc. worm gear) 9MN Reflector (inc. worm wheel) 9DX Bulb 12 V/55 W 8GH Bulb 24 V/70 W 8GH Rubber housing with integrated plug socket 9GP Page 36 KL JuniorPlus Dome, blue (PMMA) 9EL Drive belt, 2 pcs. 9XR Combination motor 12 V/24 V 9MN Bulb 12 V/55 W 8GH Bulb 24 V/70 W 8GH Wing nut (with screw and washer as a fixing option for 9NM KL JuniorPlus FL) * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 37

38 Beacons KLX 7000 High-quality double flash technology extremely high warning effectiveness! Excellent lighting values on account of high-quality electronics and efficient internal lens system! Integrated personal protection cut-off of the live components guarantees safe handling! Powerful electronics with self-diagnosis function, polarity reversal protection, undervoltage cut-off and function control output (e.g. for relays or bulbs)! Replaceable standard flash tube X1 with practical pin base for quick and easy bulb replacement! Replaceable electronics with socket offer top service friendliness! Highest EMC protection class due to high-quality, robust aluminium housing and additional EMC shield cage! Excellent cooling system best protection for continuous operation and high ambient temperatures! Smooth, easy-to-clean dome made of polycarbonate! Bayonet closure system with waterproof pressure mechanism! Fixed attachment version (design B1 as defined by DIN 14620) With 2 hole circles (130 mm (DIN) or 107 mm, installation from above or below)! Flexible version (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90 )! Magnetic version (according to ISO 4148) With five high-strength magnets for safe attachment Beacon KLX 7000 F 12 V, blue 2RL V, blue 2RL V, red 2RL * Technical data KLX 7000 Rated voltage (U N ) 12 V 24 V Operating voltage (U B ), blue V V Operating voltage (U B ), red V Interference suppression Conducted class 5 (CISPR 25) Flashing frequency, blue / Hz double flash Flashing frequency, red 1.66 Hz double flash Electrical flash energy, blue Ws Electrical flash energy, red Ws Total current consumption, blue 3.3 A 1.6 A Total current consumption, red 0.9 A Operating temperature range -40 C to +60 C Undervoltage cutoff, blue 8 V 12 V Function control output Capable of bearing loads up to 0.5 A Polarity reversal protection Fuse Installation (KLX 7000 F) From above and below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KLX 7000 FL 12 V, blue 2RL V, blue 2RL V, red 2RL * Beacon KLX 7000 M 12 V, blue 2RL V, blue 2RL Type approval Lighting homologation, blue (ECE-R65) EMC protection, blue EMC protection, red

39 Beacon KLX 5000 M Top solution for undercover vehicles! Extremely compact design, easy to handle! Diecast aluminium base and EMC shield cage guarantee excellent EMC protection! Variants available with plug for the cigarette lighter socket or Lemo plug! Special cable with recessed start of spiral: easy to route through to the inside of the vehicle, driving noises and strain on the door seals are minimised! Smooth dome made of sturdy polycarbonate provides optimum protection from soiling and is easy to clean! Effective three-point magnetic attachment! Bayonet closure with safety screw! Tested to ISO 4148 Beacons Technical data KLX 5000 M Rated voltage (U N ) 12 V Operating voltage (U B ) V Interference suppression Conducted class 5 (CISPR 25) Flashing frequency 2.1 Hz double flash Electrical flash energy Ws Total current consumption 3 A Operating temperature range -40 C to +60 C Polarity reversal protection Available Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KLX 5000 M 12 V, blue 2RL V, blue, with Lemo plug 2RL Type approval Lighting homologation (ECE-R65) EMC protection * Use of the centre section lighting only as far as permitted by legislation. Not allowed in Germany, Austria and Switzerland. 39

40 Beacon KLX JuniorPlus Xenon technology at an attractive value-for-money price! Plug-type flash tubes are easy to replace! Electronics with integrated polarity reversal protection! System made of smooth, easy-to-clean dome made of robust polycarbonate and internal lens with special patterning for optimum light output! Practical pressure point closure for simple handling! Modern design! Fixed installation version (design B1 as defined by DIN 14620) With sturdy three-point attachment! Flexible pipe-socket attachment (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90 ); theft protection due to attachment with inner hex bolt! Magnetic version (according to ISO 4148) Safer seat due to the 3 high-strength magnets Beacon KLX JuniorPlus F 12 V, blue 2XD V, blue 2XD Technical data KLX JuniorPlus Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 3 (CISPR 25) Flashing frequency 2 Hz double flash Electrical flash energy Ws Total current consumption 3.3 A 1.7 A Operating temperature range -40 C to +60 C Polarity reversal protection Fuse Undervoltage cutoff 4 V 12 V Installation (KLX JuniorPlus F) From below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KLX JuniorPlus FL 12 V, blue 2XD V, blue 2XD Type approval Lighting homologation (ECE-R65) EMC protection Beacon KLX JuniorPlus M 12 V, blue 2XD

41 Beacons KLX Reliable technology in flat design! Functional housing design only 140 mm high ideal for vehicle types that require a low beacon installation height! At the same time, best warning intensity well above what is required by statutory directives! Plug-type flash tubes are easy to replace! Electronics with integrated polarity reversal protection! Polycarbonate dome is impact and shock-resistant! Reliable bayonet closure system with safety screw! Fixed attachment version (design B1 as defined by DIN 14620) The rubber base, included in the scope of supply, allows optimum adaptation to the vehicle roof and compensates for slight roof slopes! Pipe-socket attachment (design A as defined by DIN 14620) Optional using adapter (must be ordered as a separate accessory) Beacons KLX with adapter (8HG ) Technical data KLX Rated voltage (U N ) 12 V 24 V Operating voltage (U B ), blue V V Interference suppression Conducted class 3 (CISPR 25) Flashing frequency 2 Hz double flash Electrical flash energy Ws Total current consumption, blue 3.3 A 1.7 A Operating temperature range -40 C to +60 C Polarity reversal protection Fuse Mounting (fixed attachment) From below Operating position Upright Protective category IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners) Beacon KLX 12 V, blue 2RL V, blue 2RL V, red 2RL * 24 V, red 2RL * Type approval Lighting homologation, blue (ECE-R65) EMC protection, blue EMC protection, red * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 41

42 Xenon beacons Accessories and spare parts Page 38 KLX 7000 Dome, blue (polycarbonate) 9EL Dome, red (polycarbonate) 9EL * Fresnel lens on the inside 9EL PCB with socket, 12 V 9MK PCB with socket, 24 V 9MK Xenon standard flash tube X1 with pin base 8GS EMC shield cage for flash tube 9HB Rubber base, flat, for KLX 7000 F (5 pcs.) 9GD Rubber base, wedge-shaped, for KLX 7000 F (1 pce.) 9GD Wing nut (with screw and washer as a fixing option for 9NM KLX 7000 FL) Page 39 KLX 5000 M Dome, blue (polycarbonate) 9EL Xenon standard flash tube X1 with pin base 8GS Lemo socket (for 2RL ) 8JB Page 40 KLX JuniorPlus Dome, blue (polycarbonate) 9EL Fresnel lens on the inside 9EL Xenon flash tube 8GS Wing nut (with screw and washer as a fixing option for 9NM KLX JuniorPlus FL) Page 41 KLX Dome, blue (polycarbonate) 9EL Dome, red (polycarbonate) 9EL Adapter for pipe-socket attachment 8HG Xenon flash tube 8GS Rubber base, flat (5 pcs.) 9GD Rubber base, wedge-shaped (1 pce.) * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 42

43 Accessories for beacons and worklights* with pipe-socket attachment Description Part number Product photo Socket pipe for fixing to the bracket attached to the side of the vehicle or for welding to a flange, Ø 24 mm, approx. 100 mm long, in accordance with DIN With integrated plug socket according to DIN and rubber stoppers 8HG Beacons Socket pipe with separate ground connection 8HG Socket pipe black, with M8 thread, ca. 220 mm long, with integrated socket and rubber stoppers 8HG Socket pipe for screwing to the top of flat cabin roofs 8HG Socket pipe for screwing to the top of flat cabin roofs at the side, with 90 mm attachment angle 8HG HG Tiltable socket pipe for screwing to flat vehicle roofs (angle can be adjusted to sloped surfaces) 8HG Socket pipe for screw attachment 8HG Socket pipe with separate ground connection 8HG Socket pipe with brass plug socket and rubber stoppers total length ca. 1,000 mm 8HG Stand holder with two screw holes for attachment to the rear of the cabin, total length approx. 1,000 mm, displacement possibility around 700 mm 8HG Wing nut with screw and washer (as a fixing option for KL/KLX 7000 FL, KL 7000 R and KL/KLX JuniorPlus FL) 9NM Switch with integrated telltale light (for connection to the control unit) 6ED Control unit! For functional monitoring of rotating beacons and flashing beacons! Indicates beacon failure 12 V, 5KG V, 5KG Pull-and-turn alarm switch! With three or four switch settings! For optical and acoustic signal Police, 4 switch settings Fire brigade/ambulance/civil defence and disaster control, 3 switch settings 12 V, 6ZE V, 6ZE /24 V, 6ZE DIN-ISO vehicle network socket! 2-pin! For beacons with magnetic attachment (DIN ISO 4165) 8JB * See page 63 for further worklights accessories. 43

44 Auxiliary Lighting Systems Overview Description Part number Product photo For mounting on the front of the vehicle FWL-LED Front warning light, blue 12 V, 2XD BSN LED Front flasher, blue 2 units Multi-voltage 9 32 V, 2XD BSN LED Front flasher, amber 2 units Multi-voltage 9 32 V, 2XD * For mounting on the rear or side of the vehicle C-LED corner-light system C-LED variant 1, blue, 1 unit 12 V, 2XD V, 2XD C-LED corner-light system C-LED variant 2, blue, 1 unit 12 V, 2XD V, 2XD C-LED corner-light system C-LED module, blue, 1 unit (for customised vehicle solutions) 12 V, 2XD V, 2XD

45 WL-LED warning light, very versatile, blue, 1 unit, without fastening frame blue, 1 unit, with fastening frame amber, 1 unit, without fastening frame amber, 1 unit, with fastening frame red, 1 unit, without fastening frame 12 V, 2XD V, 2XD V, 2XD V, 2XD V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * Auxiliary Lighting Systems red, 1 unit, with fastening frame green, 1 unit, without fastening frame green, 1 unit, with fastening frame white, 1 unit, without fastening frame white, 1 unit, with fastening frame 12 V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * 12 V, 2XD * 24 V, 2XD * DuraLED warning light, very versatile, blue, 1 unit Multi-voltage 9 33 V, 2XD * amber, 1 unit Multi-voltage 9 33 V, 2XD * red, 1 unit Multi-voltage 9 33 V, 2XD * green, 1 unit Multi-voltage 9 33 V, 2XD * LED permanent signal lights Ø 83 mm very versatile, blue, 12 LEDs, 1 unit Multi-voltage 9 33 V, 2XD * amber, 12 LEDs, 1 unit Multi-voltage 9 33 V, 2XD * red, 12 LEDs, 1 unit Multi-voltage 9 33 V, 2XD * green, 12 LEDs, 1 unit Multi-voltage 9 33 V, 2XD * * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 45

46 Front flashers BSN-LED! Multi-voltage 12/24 V! Surface-mount and flush-mount variants! Top-quality lighting engineering Optimum signaling effect due to a combination of 4 Power-LEDs and a high-quality precision lens. The following signals can be selected: 10 flashing sequences inc. one random flashing sequence Hella Random-Flash, synchronous or alternating signal or 100 Hz permanent signal! Top-quality workmanship The high-grade metal housing is connected to the lens through a safely dimensioned adhesive bed. This workmanship makes it a guaranteed waterproof signal module for the toughest of demands.! Top-quality installation Vehicle-specific versions for the high-volume models MB Vito, MB Sprinter and VW T5 make precise installation in the defined environment easier. Flush-mount and surface-mount versions are available as additional universal solutions for all further applications. Front flasher BSN-LED, blue Multi-voltage 9 32 V 2XD Front flasher BSN-LED, amber Multi-voltage 9 32 V 2XD * Accessories: Installation bracket Technical data front flasher BSN-LED Multi-voltage 9 to 32 V Current consumption Average current consumption per light 0.8 A at 12 V input voltage 0.4 A at 24 V input voltage Dimensions 131 x 50 x 26 mm Operating temperature range -40 C to +60 C Interference suppression in accordance with VDE 0879 Part 3, VHF 5 Overvoltage protection Cutoff in the event of overvoltage >36 V Protective category IP 5K4K/IPX 9K according to DIN Part 9 Contacting AMP plug Attachment set, universal, for flush-mounting Attachment set, universal, for surface-mounting Attachment set, vehicle-specific for MB Vito 9XD XD XD Type approval Lighting homologation ECE R65 x B EMC protection Attachment set, vehicle-specific for MB Sprinter and VW Crafter 9XD Attachment set, vehicle-specific for VW T5 in preparation 8HG

47 Front warning light FWL-LED! Additional, directed front signal as a supplement to magnetic beacons! Ideal for undercover operations! Intensive signal using LED technology (42 LEDs)! With integrated suction cups for fast attachment and optimum connection to the windscreen! Power supply via 2-pin DIN socket Auxiliary Lighting Systems Technical data front warning light FWL-LED Rated voltage (U N ) 12 V Operating voltage (U B ) V Interference suppression Conducted class 5 (CISPR 25) Flashing frequency 2.1 Hz double flash Total current consumption max. 1 A Operating temperature range -40 C to +60 C Polarity reversal protection Fuse Protective category IP 6K (dust-proof) FWL-LED 12 V, blue 2XD * Type approval EMC protection * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 47

48 Corner-light system C-LED LED solutions for modern emergency vehicles! Powerful corner-light system for optimum protection of the rear of large vehicles! Compact LED lights provide optimum integration into the vehicle contour! State-of-the-art LED technology with minimised current consumption! Specially-developed optics for vertical mounting with intense illumination! 8 flash sequences programmable (single to quadruple flash); possibility of synchronisation! Customised solutions also for retrofitting (C-LED modules available individually) Reference plane Direction of driving C-LED corner-lights variant 1 and 2! Designed for mounting in pairs to the vehicle rear! Each silver-coloured aluminium housing with sturdy PC cover lens contains two C-LED modules at an angle to one another! Synchronisation cables can be used for synchronous or alternating operation of the two corner-lights! Due to their symmetrical design, both lights can be used on both sides of the rear of the vehicle! Variant 1: Especially suitable for fire engines! Variant 2: Especially suitable for fire engines with turntable ladders C-LED variant 1 12 V, blue, 1 unit 2XD V, blue, 1 unit 2XD Reference plane Direction of driving C-LED variant 1 C-LED variant 1 Technical data C-LED Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V Interference suppression Conducted class 5 (CISPR 25) Total current consumption (per C-LED module) 0.3 A 0.15 A Operating temperature range -40 C to +60 C Installation Vertical (Individual modules in the C-LED system must be installed in the defined angle layout) Cable length 800 mm Protective category IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners) C-LED variant 2 12 V, blue, 1 unit 2XD V, blue, 1 unit 2XD Type approval Lighting homologation (ECE-R65) EMC protection

49 C-LED modules! Individual components for individual vehicle solutions! 4 C-LED modules are required to protect the rear of the emergency vehicle! Designed for vertical installation in pairs on both sides of the vehicle rear! Easy to install due to compact dimensions, low weight and various attachment options of the individual C-LED modules Direction of driving Mounting only vertically with TOP up Reference plane Auxiliary Lighting Systems C-LED module 2 modules are required per side of the vehicle rear 12 V, blue, 1 unit 2XD V, blue, 1 unit 2XD Accessories required In connection with a Hella RTK 7, Raptor +, OWS or two beacons on the front of the vehicle, the C-LED variants and C-LED modules provide optimum all-round warning effectiveness. C-LED control device 1 control is required for each C-LED as well as for every 2 C-LED modules to monitor the current 12/24 V 5KG Switch with integrated telltale light (for connection to the control unit) 6ED

50 Warning lights WL-LED! Twelve high-power LEDs each! Eight flashing frequencies can be coded! Synchronisation of up to four lights! Vibration-proof! Resistant to high-pressure jet cleaners! Extremely low current consumption, high efficiency! Available in 5 colours as well as in 12 V or 24 V! Electronics completely integrated in light housing! Extremely compact dimensions and low weight! Multitude of mounting possibilities WL-LED, blue 12 V, without installation frame, 1 unit 2XD V, without installation frame, 1 unit 2XD V, with installation frame, 1 unit 2XD V, with installation frame, 1 unit 2XD Technical data WL-LED Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) V V Interference suppression Conducted class 5 (CISPR 25) Flashing frequency 2 Hz Total current consumption 0.70 A 0.35 A Operating temperature range -40 C to +60 C Undervoltage cutoff Available Polarity reversal protection Fuse Installation From below, from the side or from behind Cable length 800 mm Protective category IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners) Type approval Lighting homologation K ~ 385 (D, WL-LED blue) EMC protection WL-LED, amber 12 V, without installation frame, 1 unit 2XD * 24 V, without installation frame, 1 unit 2XD * 12 V, with installation frame, 1 unit 2XD * 24 V, with installation frame, 1 unit 2XD * WL-LED, red 12 V, without installation frame, 1 unit 2XD * 24 V, without installation frame, 1 unit 2XD * 12 V, with installation frame, 1 unit 2XD * 24 V, with installation frame, 1 unit 2XD * 50

51 Auxiliary Lighting Systems WL-LED, green 12 V, without installation frame, 1 unit 2XD * 24 V, without installation frame, 1 unit 2XD * 12 V, with installation frame, 1 unit 2XD * 24 V, with installation frame, 1 unit 2XD * Angle bracket 2 pieces, inc. 4 screws, optional for mounting at the side or rear 9XD WL-LED, white 12 V, without installation frame, 1 unit 2XD * 24 V, without installation frame, 1 unit 2XD * 12 V, with installation frame, 1 unit 2XD * 24 V, with installation frame, 1 unit 2XD * Installation frame made of black coated aluminium, angle can be adjusted, inc. 4 screws 9XD * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 51

52 Warning light DuraLED! 36 high-power LEDs! A total of ten flashing frequencies can be coded! Synchronisation of two, three or four warning lights is possible! Vibration and impact-resistant! Extremely long service life! Very low current consumption! Multi-voltage 9 33 V! Flat design, compact dimensions! Straightforward installation due to concealed screw attachment (easy access by pulling off the housing caps at the side) DuraLED Multi-voltage 9 33 V, blue 2XD * Technical data DuraLED Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) 9 33 V Interference suppression Conducted class 3 (CISPR 25) Flashing frequency 2 Hz Total current consumption DuraLED, blue 0.58 A 0.31 A DuraLED, amber 0.50 A 0.27 A DuraLED, red 0.46 A 0.25 A DuraLED, green 0.60 A 0.30 A Operating temperature range - 30 C to + 50 C Cable length 2,500 mm Protective category IP 6K6, IP 6K7 (dust-proof and protected against strong jets with increased pressure, protected against temporary submersion) DuraLED Multi-voltage 9 33 V, amber 2XD * DuraLED Multi-voltage 9 33 V, red 2XD * Type approval EMC protection DuraLED Multi-voltage 9 33 V, green 2XD * 52

53 LED permanent signal lights Ø 83 mm! For flush-mounting! Low power consumption! Extremely long service life! Resistant to high-pressure jet cleaners! Vibration and impact-resistant! 12 LEDs Auxiliary Lighting Systems LED permanent signal lights Ø 83 mm Multi-voltage 9 33 V, blue 2XD * Technical data Rated voltage (U N ) 12 V 24 V Operating voltage (U B ) 9 33 V Installation Stainless steel single-bolt attachment Polarity reversal protection Fuse Transition peak protection Available Cable length 2,500 mm Protective category IP 6K6, IP 6K7 (dust-proof and protected against strong jets with increased pressure, protected against temporary submersion) Type approval EMC protection LED permanent signal lights Ø 83 mm Multi-voltage 9 33 V, amber 2XD * LED permanent signal lights Ø 83 mm Multi-voltage 9 33 V, red 2XD * LED permanent signal lights Ø 83 mm Multi-voltage 9 33 V, green 2XD * * No ECE approval use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland. 53

54 IBScontrol: Powerful vehicle electric system in any condition. Checks energy reserves and regeneration ability! Intelligent battery sensor with colour display for 12 V vehicle electric systems.! Precise determination and representation of battery capacity, aging and remaining running time.! Convenient retrofit energy management.! The emergency vehicle is connected to the charge maintenance socket, everything is OK. Then the battery suddenly goes flat during operation. That's the end of it! There are a multitude of possible reasons. For one thing, vehicles contain more and more consumers. In addition, as batteries get older, they are no longer able to be charged up to 100% of their nominal capacity. Hella s IBScontrol measures the actual battery capacity still available and shows it clearly on a colour display.! Permanent monitoring of the battery! The most important information at a glance! Precision due to battery-specific adjustment! Energy management of consumers! Intuitive control! Very simple mounting due to plug-and-play installation Surface-mount version Flush-mount version 54

55 ISBcontrol: The advantages in detail Permanent monitoring of the battery Continuous calculation and display of the current state of charge and health of the battery. Intuitive control The menu guidance of IBScontrol makes straightforward and intuitive operation possible. The most important information at a glance Direct indication of battery capacity, battery aging, current consumption and remaining running time on a graphical colour display. Precision due to battery-specific adjustment Battery-specific adjustment of characteristic curves for standard starters, gel and AGM batteries makes high system precision possible. Energy management of consumers The four individually programmable switch outputs of the IBScontrol allow consumers, chargers and alternators to be switched off and on. Very simple mounting due to plug-and-play installation The prefabricated wire harness and battery pole adapter make installation easier (without the ground cable having to be disconnected). Saving energy with automatic switch-off The automatic switch-off feature of the IBScontrol and three different display brightness levels ensure the system itself only has minimum current consumption. Data recording on microsd card In order to analyse consumer behaviour, all the data can be recorded and evaluated easily via MS Office. Data logging on SD-card with simple evaluation via MS Office. Intelligent Battery Sensor Operation 1. Remaining running time Shows the remaining running time at current consumption value 2. Current display Red = discharging Green = charging Current as numerical value Example: Current drain 0.1 A 4. Battery aging (SOH = State of Health) Example: The original battery capacity has already been reduced by 2 % 5. Charge state (SOC = State of Charge) Current state of charge of the battery Example: Charge state 88 %

56 IBScontrol: Technical details To be able to deal carefully with the vehicle battery, you need to know the state of charge, state of health and about any changes to the battery. The IBScontrol provides information about the current state of the energy balance, making it possible to plan energy reserves. It indicates the state of charge, age of the battery, currents flowing in and out, and can intervene actively in the energy balance and issue a warning if the residual capacity reaches a critical value. Schematic diagram of IBScontrol connection! You need the IBScontrol kit surface-mount or flush-mount version for connection How it works The IBS (Intelligent Battery Sensor) is located directly on the negative battery pole and registers the following through the integrated shunt and the sensor:! The battery s open-circuit voltage! All currents flowing in and out! The ambient temperature of the battery To enable the provision of reliable information, the IBScontrol can be adapted to the specific battery by selecting the characteristic curve of the battery (gel, AGM, standard starter). The information is provided at a glance on the graphical colour display. Consumers can be switched off or on at a critical energy level via four independent switch outputs which can be programmed individually. 2 4 In addition, an acoustic signal integrated in the display can be programmed to issue a warning before the battery goes dead. 4 To avoid the output signal switching on and off all the time, a defined value is set in the IBScontrol display as the switching distance (hysteresis) between the switch-on and switch-off values. IBS battery sensor 1. Shunt on the sensor 2. Plug 3. Sensor module 4. Negative pole terminal 5. Attachment bolt for battery pole adapter Mounting to the standard battery pole! Directly mounted to the standard battery pole on account of the integrated shunt on the sensor! Simple plug and play fitting due to the battery pole adapter included in the scope 56

57 IBScontrol: Product overview IBScontrol Set with display Scope of supply: IBScontrol display (high-sheen, black). IBS battery sensor. Battery pole adapter. Completely prefabricated wire harness. Operating/mounting instructions (CD ROM). Mounting assembly (screw, cable tie, mounting plates depending on variant). Surface-mount version 6PY Flush-mount version (not illustrated) 6PY Intelligent Battery Sensor Extension kit for monitoring a second battery Scope of supply: IBS battery sensor. Battery pole adapter. Completely prefabricated wire harness. 6PY Technical data: IBS Supply voltage 6 to 18 V Working temperature range -40 C to +105 C Excess temperature range +105 C to C Working current range to A Max. current measuring range to A Max. battery capacity 249 Ah Installation area Engine compartment, interior Protective category IP 6K9K Power consumption at 12 V a) In operation ca. 15 ma b) In standby mode < 1 ma Technical data: Display Supply voltage 6 to 18 V Working temperature range - 20 C to + 70 C Storage temperature range - 30 C to + 80 C Installation area Interior Protective category IP 30 Power consumption at 12 V a) Display full brightness ca. 60 ma b) Display medium brightness ca. 50 ma c) Display low brightness ca. 40 ma d) Screen switched off ca. 20 ma e) In standby mode* < 1 ma Outputs max. 100 ma per output, protected from excess load and short-circuit! With active outputs and connected load, the load current must be added! In Data logging mode, the IBS display remains active and requires a current of ca. 20 ma with the screen switched off! In Buzzer active mode, the IBS display remains active and requires a current of ca. 20 ma with the screen switched off! In Output 1..4 active mode, the IBS display remains active and requires a current of ca. 20 ma with the screen switched off 57

58 LED worklights Worklight Power Beam 3000 LED! Light output > 2700 lumen! 16 high-power LEDs! Interference suppression conducted class 5 according to CISPR 25 (highest EMC standard)! Homogeneous close-range illumination light intensity comparable with Xenon worklights! Diecast aluminium housing, bracket made of stainless steel! Service life up to more than 100 times that of a halogen bulb! Lower power consumption compared with halogen light sources! Polarity reversal protection! Overvoltage protection! Overheating protection due to integrated thermal sensor! Protective category IP 6K7 and IP 6K9K Power Beam 3000 LED Multi-voltage 9 33 V, glass lens 1GA Top product for illuminating the surrounding area up to 80 m at the work site. Worklight Power Beam 2000 LED! Light output > 2000 lumen! 16 high-power LEDs! Interference suppression conducted class 5 according to CISPR 25 (highest EMC standard)! Homogeneous close-range illumination light intensity comparable with Xenon worklights! Diecast aluminium housing, bracket made of stainless steel! Service life up to more than 100 times that of a halogen bulb! Lower power consumption compared with halogen light sources! Polarity reversal protection! Overvoltage protection! Overheating protection due to integrated thermal sensor! Protective category IP 6K7 and IP 6K9K Power Beam 2000 LED Multi-voltage 9 33 V, glass lens 1GA For illuminating the surrounding area up to 50 m at the work site. 58

59 LED worklights Worklight Power Beam 1000 LED! Light output 850 lumen! 6 high-power LEDs! Interference suppression conducted class 5 according to CISPR 25 (highest EMC standard)! Homogeneous close-range illumination! Diecast aluminium housing, bracket made of stainless steel! Service life up to more than 100 times that of a halogen bulb! Lower power consumption compared with halogen light sources! Polarity reversal protection! Overvoltage protection! Overheating protection due to integrated thermal sensor! Protective category IP 6K9K and IP 6K7 Power Beam 1000 LED Multi-voltage 9 33 V, glass lens 1GA Multi-voltage 9 33 V, plastic lens 1GA Worklights For close-range illumination, including the area close to the vehicle. Worklight Flat Beam! Highly efficient worklight! 60 LEDs! The extremely flat design permits flexible mounting possibilities e.g. on the rear bulkhead of trucks! Only uses 11 watts (70 watts would be needed to achieve the same light output with a H3 halogen light)! Protective category IP 6K7 and IP 6K9K Flat Beam V 1GA Top product for close-range illumination up to 10 m. Ideal for removing tools at the vehicle. 59

60 LED worklights Worklight Mega Beam LED! Compact LED worklight with minimum current consumption: 15 W! Close-range illumination with clear lens! Inc. connection cable 2 m long, potted cable version! Large cooling fins on the rear of the housing for optimised heat dissipation! Protective category IP 6K7 and IP 6K9K Mega Beam LED Multi-voltage 9 33 V, 2nd generation 1GM For close-range illumination. Worklight Modul 70 LED! Compact LED worklight with minimum current consumption: 15 W! Close-range illumination with clear lens! Inc. connection cable 2 m long, potted cable version! Large cooling fins on the rear of the housing for optimised heat dissipation! Protective category IP 6K7 and IP 6K9K For close-range illumination. Modul 70 LED Multi-voltage 9 33 V, 2nd generation (twice the light output of the 1st generation) 1GM

61 Xenon worklights Worklight AS 200 Xenon! Homogeneous illumination of the working area 3 times larger than with halogen! Integrated handle! Protective category IP 5K4K Magnetic base with DIN 4165 plug, for flexible use 12 V, near-ground illumination 1GA Worklights Top product universal worklight for all kinds of tasks. Long-range, broad illumination of the surrounding area up to 70 m at the work site. Fixed attachment 12 V, long-range illumination, with switch 1GA V, long-range illumination, with switch 1GA V, near-ground illumination, sealed version, 1GA for turntable ladders 24 V, long-range illumination, sealed version, for 1GA turntable ladders 24 V, long-range illumination, with switch, 1GA inc. 2.5 m cable with 2-pin low-voltage connector in accordance with DIN 14690, quick fixing suitable for pipe Ø 24 mm 110/230 V, near-ground illumination (only in connection with power generators 110 V and 230 V) 110/230 V, long-range illumination (only in connection with power generators 110 V and 230 V) 1GA GA Top product for large-surface work sites: extremely long-range and broad illumination of the surroundings over 130 m. 61

62 Halogen worklights and searchlights Worklight Mega Beam FF! Homogeneous, large-surface illumination without sharp contrasts! Robust housing with protruding edge to protect the lens! Housing and panel ring in grey! Flush-mount version with grommet! Protective category IP 5K4K Mega Beam FF 12/24 V (depending on the bulb used) 1GM For illuminating the working area for up to 50 m. Worklight! With mounting clip for fixing to push-on attachment pin (Ø 24 mm or Ø 30 mm) or mounting on stand in accordance with DIN (see accessories)! Inc. 2.5 m cable with 2-pin low-voltage connector in accordance with DIN 14690! Protective category IP 5K4K Worklight 12/24 V (depending on the bulb used) 1G Searchlight! Two handles at the side! On/off switch! Can be used on push-on attachment pin Ø 24 mm or mounted on a stand in accordance with DIN (see accessories)! Inc. 2.5 m cable with 2-pin low-voltage connector in accordance with DIN 14690! Range of illumination 750 m at 12 V/55 W, 800 m at 24 V/70 W! Protective category IP 5K4K Searchlight 12/24 V (depending on the bulb used) 1G This is only a selection of our range of worklights. Refer to our main catalogue for the entire range. Bulb 12 V/55 W (H3) 8GH V/70 W (H3) 8GH

63 Worklights and searchlights accessories Description Part number Product photo Searchlights and worklights Steel pipe stand Telescopic from 1,263 to 2,200 mm, with push-on attachment pin Ø 30, is welded to the vehicle body or fixed using clamps 8XT Steel pipe tripod Telescopic from 1,051 to 1,650 mm, with push-on attachment pin Ø 30 mm 8XT Roof base for mounting worklights on the vehicle roof or other horizontal body parts, with push-on attachment pin Ø 30 mm Joint/reducing adapter Base fits to push-on attachment pin Ø 30 mm, upper part to push-on attachment pin Ø 24 mm 8XT XS Worklights Universal bracket for worklights, can be used for push-on attachment pin Ø 30 mm 8HG Universal bracket for worklights, can be used for beacon socket pipe Ø 24 mm 8HG Plug according to DIN pin, with union nut 8JA Socket according to DIN pin, with screw-type cover, base Ø 63 mm 8JB Worklights Attachment bracket for four-point fastening of worklights and surface-mount headlights with M10 fastening screw 9XD Magnetic mounting bracket for attachment bracket 9XD comprising 2 magnets 8HG Rotatable tube-mounting for mounting worklights on mirror fixtures Ø 14 mm Ø 28 mm, stronger hold due to rubber inserts 8HG Further accessories can be found on page 43 63

64 LED interior lights LED interior light series 7373! LED lighting technology! With 12 or 24 LEDs and switch! Surface-mount version with an overall height of 35 mm! Integrated on/off switch! Lens and frame made of shock and impact-resistant material! Optimum thermal management due to integration of the PCB in the LED module! Innovative lighting technology with high-power LEDs LED interior light series 7373 Multi-voltage V, 12 LEDs 2JA Multi-voltage V, 24 LEDs 2JA Transistor ceiling light! For surface-mounting! Clear lens! With switch! Compact fluorescent lamp! Full interference suppression Transistor ceiling light 12 V 255 mm long, 7 W 2JA mm long, 9 W 2JA mm long, 11 W 2JA mm long, 8 W 2JA mm long, 13 W 2JA Transistor ceiling light 24 V 255 mm long, 7 W 2JA mm long, 9 W 2JA mm long, 11 W 2JA mm long, 8 W 2JA mm long, 13 W 2JA CargoLED! For flush-mounting! 4 white Power LEDs! Clear lens! Aluminium-coloured installation frame! Connection cable 310 mm long! Multi-voltage technology! Broader illumination at close range! ADR/GGVS tested! Protective category IP 6K9K CargoLED Multi-voltage V, neutral white LEDs 2JB Multi-voltage V, warm-white LEDs 2JB

65 LED interior lights EuroLED and EuroLED Touch! For horizontal surface-mounting! Clear lens! With 1 white LED (EuroLED)! With 1 white LED and 8 red LEDs (EuroLED Touch)! With sensitive switch for on/off function and dimming as well as changing between white and red light (EuroLED Touch)! Electrical connection via a cable 2,500 mm long! Protective category IP 6K6K, IP 6K7K 1 EuroLED 1 2 Multi-voltage 9 33 V 2JA EuroLED Touch Multi-voltage 9 33 V, black cover cap 2JA Multi-voltage 9 33 V, white cover cap 2JA DuraLED! For surface-mounting! Cast in one piece with white base plate! Clear lens! 36 white LEDs! White housing! Electrical connection via a cable 2,500 mm long! Broad horizontal and narrow vertical illumination DuraLED Multi-voltage 9 33 V 2JA Interior lights Mini OvalLED! For flush-mounting! Functional lighting 4 white Power LEDs, night-time lighting 1 red Power LED (can be switched separately)! Brilliant-finish clear lens! Black housing! Connection cable 150 mm long! Protective category IP 6K9K! Temperature range 40 C to +60 C Mini OvalLED 12 V, Premium G-LED, night design red without frame and switch 2JA with frame and switch 2JA V, Premium G-LED, night design blue without frame and switch 2JA with frame and switch 2JA

66 LED interior lights Flat LED surface-mount light! For surface-mounting! Cast in one piece with grey base plate! 10 white LEDs! Clear lens! Grey end caps! Electrical connection via a cable 500 mm long! Broad illumination at close range! Protective category IP 6K9K! Temperature range 40 C to 60 C Flat LED surface-mount light 12 V 2JA V 2JA LED step light! For flush-mounting! Emergency and night-time lighting! Clear lens! With 2 LEDs! Dust and waterproof! With polarity reversal protection LED step light White LEDs, cable 120 mm long 2XT Blue LEDs, cable 120 mm long 2XT Flexible LED reading lamp! For surface-mounting! Flexibly adjustable arm (150 mm or 400 mm long)! 1 white LED, Bi-Colour 1 white and red Power-LED! Patterned lens! Connection cable 120 mm long! Multi-voltage technology! Narrow illumination! Ideal for map-reading 9 31 V Arm 150 mm, black trim 2JA Arm 400 mm, black trim 2JA Arm 150 mm, white trim 2JA Arm 400 mm, white trim 2JA Bi-Colour Arm 150 mm, white trim 2JA Arm 400 mm, white trim 2JA Arm 150 mm, black trim 2JA Arm 400 mm, black trim 2JA Arm 150 mm, silver trim 2JA Arm 400 mm, silver trim 2JA

67 LED interior lights Round LED spotlight Finishers available! One warm-white Power LED! Clear lens! Installation: either screw-type or spring-clamp fastening! Current consumption of spotlight at 12 V/2.5 W = approx A For flush-mounting, fixed Finisher colour* Multi-voltage V, white 2JA Multi-voltage V, black 2JA Multi-voltage V, silver 2JA Multi-voltage V, gold 2JA For flush-mounting, adjustable Finisher colour* Multi-voltage V, white 2JA Multi-voltage V, black 2JA Multi-voltage V, silver 2JA Multi-voltage V, gold 2JA also with white, ambient CELIS light guide ring Finisher colour* Multi-voltage V, white 2JA Multi-voltage V, black 2JA Multi-voltage V, silver 2JA Multi-voltage V, gold 2JA Interior lights For surface-mounting, flat flush-mounting, fixed! 1 white Power LED! Clear lens! Installation: either screw-type or spring-clamp fastening! Current consumption of spotlight at 12 V/2.5 W = approx A! Very small design height (overall: 22 mm)! Also suitable as a flush-mount variant! A separate control unit is required for installation (Hella part number: )! 500 mm connection cable Finisher colour* Multi-voltage V, white 2JA Multi-voltage V, black 2JA Multi-voltage V, silver 2JA Multi-voltage V, gold 2JA also with white, ambient CELIS light guide ring Finisher colour* Multi-voltage V, white 2JA Multi-voltage V, black 2JA Multi-voltage V, silver 2JA Multi-voltage V, gold 2JA * Further finisher colours (e.g. real-wood look) or ambient CELIS light guide ring (e.g. blue, red) on request. 67

68 90 mm Premium High-end illumination low beam and high beam from a single headlight module, choice of Xenon or halogen technology. Pattern-free glass cover lens. High-quality aluminium reflector. With Xenon waterproof electronic ballast. Connection using 0.5 metre shielded supply cable with detachable plug-type connection. Bi-Xenon headlight Low beam headlight and spotlight Xenon low beam headlight and spotlight in one lamp unit, Xenon low beam light only permitted with headlight range adjustment and lens cleaning system. Right-hand traffic, D2S, ECE Right-hand traffic, D2S/ECE, 12 V 1AL Left-hand traffic, D2S/ECE, 12 V 1LL Right-hand traffic, D2S/ECE, 24 V 1AL Left-hand traffic, D2S/ECE, 24 V 1LL Type approval 2484 and 2485 Bi-halogen headlight Low beam headlight and spotlight Halogen low beam headlight and spotlight in one lamp unit. Right-hand traffic, H7, ECE, 12 V 1AL Left-hand traffic, H7, ECE, 12 V 1LL Right-hand traffic, H7, ECE, 24 V 1AL Left-hand traffic, H7, ECE, 24 V 1LL Type approval 2484 and 2485 Halogen low beam headlight Metal reflectors with clear DE lens. Ideal in combination with the matching spotlights and fog lights. Inc. light source. Right-hand traffic, H7, ECE, 12 V 1BL Left-hand traffic, H7, ECE, 12 V 1ML Right-hand traffic, H7, ECE, 24 V 1BL Left-hand traffic, H7, ECE, 24 V 1ML Type approval 2486 and

69 90 mm accessories and fog light Premium carrier frame Coated black 9AH Connector plug set for 20 headlights 8JD mm fog light Minimum installation dimensions for a discreetly convincing lighting design. Aluminium reflectors with clear lens. Ideal in combination with the matching 90 mm spotlights and low beam headlights. Halogen fog light, 12 V 1N Halogen fog light, 24 V 1N Accessories: rubber cap for fog lights 9GH Type approval 1342 ECE R19 B series-02, B series-03 Fog light/bend lighting DynaView Evo2 H7, with hoop bracket for pendant surface-mounting, aluminium reflector, clear, pattern-free lens 12 V, set (2 pieces) 1N V, individual left 1N V, individual right 1N Frontlighting as above, with carrier frame for flush-mounting 12 V, individual left 1N V, individual right 1N V, individual left 1N V, individual right 1N Accessories: Multi-voltage 9 33 V control electronics, 5DF for vehicles without bend lighting sensor system Harnesses for control electronics 8KB

70 Comparison between halogen and Xenon light Description Product photo Light distribution Low beam light Premium Halogen and bi-halogen Premium Bi-Xenon low beam High beam light Premium Bi-halogen high beam Premium Bi-Xenon high beam 70

71 Fog lights and daytime running lights 83 mm daytime running light/position light/indicator Combined lamp with 3 functions, vibration-resistant, low power consumption, extremely long service life Multi-voltage V 2BE Adapter ring 90 mm The adapter ring serves to replace a 90 mm lamp with an 83 mm lamp. This means that vehicles that previously used a 90 mm lamp from Hella can now easily use the 83 mm lamp. 9GD mm daytime running light / indicator / position light Module headlight with pattern-free glass cover lens, 12 V with P 21 W Longlife bulb and Kartoval LED with daytime running light/position light, 12 V 2BE with indicator/position light, 12 V 2BE with daytime running light/position light, 24 V 2BE with indicator/position light, 24 V 2BE Type approval mm LED daytime running lights set Set inc. harness, universal bracket with black aluminium housing, 3 high-power LEDs per lamp, multi-voltage 9 33 V Set for surface-mounting (2 units) 2PT Frontlighting Individual light without bracket, left 2PT without bracket, right 2PT without bracket, with PO function, left 2PT without bracket, with PO function, right 2PT Mounting plate 9AH

72 Side marker lights and indicators LED side marker light for surface-mounting, modern night-time design and high safety level due to maximum surface illumination, with AMP Super-Seal contact 12 V, white housing 2PS * 12 V, black housing 2PS * 24 V, black housing 2PS * LED side marker light with LED technology, with two-wire cable 1,500 mm long 12 V, for horizontal surface-mounting 2PS V, for horizontal surface-mounting 2PS V, for vertical surface-mounting 2PS V, for vertical surface-mounting 2PS Rubber seal (to be ordered separately) 55 pieces 9GD LED side marker light with reflector, for horizontal surface-mounting, with 2 amber LEDs, amber lens, amber light, black base plate, without bracket, with cable 500 mm long 12 V 2PS * 24 V 2PS * (further versions can be found in the main catalogue) Auxiliary indicator Category 6 for 12 V and 24 V / 21 W, extremely flat design. (Category 6 auxiliary indicators are compulsory for commercial vehicles > 6 m in length and/or > 3.5 t.) Amber 2BM White 2BM Harness for non splashwater-proof area 8KA * Please see the note on page 73 regarding LED indicators and LED indicator failure check. 72

73 LED indicators and the patented failure check Legal requirement in all ECE states In the case of vehicles approved for use on public roads, the indicators must be monitored: the failure of an indicator must be shown optically or acoustically in the vehicle. This applies in all ECE states. This means possible indicator failure must be monitored by the vehicle. Manufacturers use different control procedures for this. The failure checks currently in use cannot detect simple LED lights and indicate a fault. All Hella LED indicators have integrated electronics for the failure check. The indicators are self-monitoring. They generate an impulse that is evaluated by the electronic ballast. This ballast simulates a 21 W bulb, which makes operation with conventional flasher units possible. Safe conversion to LED indicators using patented Hella electronics Hella supplies electronic ballasts for all Hella LED indicators which makes it possible to convert the indicator failure display for various vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure checking via the vehicle electric system. The method has been patented by Hella. At the moment there are three different ballasts and several different LED indicator types available. As soon as one single LED fails, the light can be considered faulty, the impulse is not generated. The ballast then switches the bulb simulation off and the flasher unit indicates a fault to the vehicle driver. LED-light failure check and correct electrical connection Operation of the LED light with AC voltage or synchronised DC voltage is not permitted. The individual light functions may only be operated with a vehicle fuse of max. 3 A. On account of the low Watt power of LED lights, which distinguishes them significantly from filament bulb versions, there can be problems with the bulb failure check during operation on different traction vehicles. As checking of the indicators is required by law, we recommend operating the light only in conjunction with the indicator control unit, Hella part no. 5DS In addition, further lighting functions are detected by some traction vehicles. This is a vehicle comfort function which is not required by legislation and does not release drivers from their obligation to see for themselves that the lighting equipment is working. Here, too, faulty diagnosis can occur on account of the low power levels involved (instrument panel in the driver cab indicates light failure although the function is working). If faulty diagnoses such as the ones described above occur during operation of your traction vehicle type, please contact the vehicle manufacturer. Side lighting 73

74 Converting to LED indicators Vehicle conversion Start Is there a flasher relay built in the vehicle? Yes No Switch on the vehicle ignition and remove an indicator bulb without pressing the indicator switch. Flasher unit failure is indicated. Yes No Press the indicator switch Flasher unit failure is indicated. Yes No Vehicle not ECE-conform Trailer conversion Solution 1: LED flasher unit Solution 2: Simulation unit for cold check 12 V 24 V Operating voltage V Operating voltage V Functional voltage V Functional voltage V Operating temperature Protective category -40 to +85 C Operating temperature IP 53 (contacts underneath) -40 to +85 C Protective category IP 53 (contacts underneath) 12 V 24 V Operating voltage 9 16 V Operating voltage V Rated current 1.5 A Rated current 1.5 A Operating temperature Protective category -40 to +85 C Operating temperature IP 54 (contacts underneath) -40 to +85 C Protective category IP 54 (contacts underneath) LED flasher unit 3+1 LED flasher unit indicators on the vehicle / traction vehicle 1 indicator on the optional trailer 3 indicators on the vehicle / traction vehicle 1 indicator on the optional trailer 4DW DW Simulation unit for cold check 12 V Simulation unit for cold check 24 V 5DS DS LED flasher unit LED flasher unit indicators on the vehicle / traction vehicle 1 flasher light at max. 2 optional trailers 2 indicators on the vehicle / traction vehicle 1 indicator on the optional trailer 4DN DM

75 Solution 1: Replace the existing flasher unit by an LED flasher unit from Hella with an ISO pin basis 2BA One flasher unit per vehicle required. Every possible combination of bulbs and Hella LED indicators is allowed: from complete equipment with bulbs through mixed versions to complete equipment with LED lights. Bulbs or Hella LED indicators are also permitted on trailers. 2BA Solution 2: Through simulation unit for cold check One simulation unit per LED light necessary. Solution 3: Through LED indicator control unit Failure pulse 2BA BA BA Two LED combination rearlights per vehicle can be monitored using one simulation unit. (Only one simulation device per vehicle can be used.) Solution 3: Through LED indicator control unit 2SD Solution 3: Indicator control unit Solution 4: Light control unit with integrated failure pulse 24 V Operating voltage V Polarity reversal protection voltage - 28 V Rated voltage input Flasher unit left/right 24 V Operating temperature -40 to +50 C Extended operating temperature* -40 to +80 C Storage temperature -40 to +90 C In the future, light control units will be able to scan the failure pulse. This makes interim solutions 1 3 no longer necessary, and communication can be directly with the indicator lights. Side lighting With female blade connectors 5DS For EasyConn connectors 5DS * Simulation of the filament bulb is deactivated for thermal reasons if the temperature exceeds 50 C. 75

76 Combination rearlights LED tail-stop-indicator light for horizontal or vertical surface-mounting, with 24 LEDs, clear lens, with ECE and EMC type approval Multi-voltage 9 32 V, with 200 mm cable and 4-pin AMP 2SD * plug , mating plug to be used AMP With integrated AMP plug in the housing 2SD * Taillight/stoplight/indicator/reverse light with reflector with 31 LEDs (15 LEDs for tail/stoplight, 15 LEDs for indicator, 1 LED for back-up light), for horizontal surface-mounting on the left and right, clear-glass lens, reflector red inside, with 6.3 mm female blade connectors 24 V, 1,500 mm cable 2VP * Taillight/stop light/indicator with reflector for horizontal and vertical surface-mounting, clear-glass lens, 8 LEDs, reflector, 500 mm cable with stripped ends, detachable black retaining frame with 6 holes for individual attachment. Multi-voltage 12 V/24 V 2VA Hole pattern 76

77 Combination rearlights Taillight/stoplight/indicator DuraLED Combi for horizontal surface-mounting, clear-glass lens, with 40 LEDs and potted cable 2,500 mm long with stripped cable ends Multi-voltage 8 28 V 2SD * DuraLED for horizontal or vertical surface-mounting, clear-glass lens, with 36 LEDs and potted cable 2,400 mm long with stripped cable ends Taillight/stoplight/parklight, multi-voltage 9 33 V 2SP * Indicator, multi-voltage 9 33 V 2BA * LED taillight/stoplight/indicator for surface-mounting, redesign of the series, with ECE, EMC and GGVS type approval, 24 LEDs, with patented electronics for indicator failure check Multi-voltage 9 32 V, with clear lens 2SD * Multi-voltage 9 32 V, with red/transparent lens 2SD * Rear lighting = ADR / GGVS tested * Please see the note on page 73 regarding LED indicators and LED indicator failure check. 77

78 Combination rearlights EuroLED 1 Power-LED, for surface-mounting, cast in one piece with the base plate, electrical connection through cable 2500 mm long Multi-voltage 9 33 V, taillight/stoplight 2SB Multi-voltage 9 33 V, indicator 2BA With impulse for indicator failure check, SAE versions on request LED taillight/stoplight/indicator for horizontal and vertical surface-mounting, clear lens, 24 LEDs, can be used on the right and left, can be turned through 180, 2 bodywork fastening screws (diagonal arrangement) with 100 mm harness, multi-voltage 9 32 V Taillight/stoplight/indicator, multi-voltage 9 32 V 2SD * 12 red LEDs for stoplight 12 red LEDs for taillight (reduced power) 12 amber LEDs for indicator Indicator, multi-voltage 9 32 V 2BA * 24 yellow LEDs Taillight/stoplight, multi-voltage 9 32 V 2SB * 12 red LEDs for taillight 12 red LEDs for stoplight only for vertical flush-mounting, with 24 LEDs, 12 red LEDs for stoplight, with 4-pin Deutsch plug integrated in the housing, with patented electronics for indicator failure check, with ECE and EMC type approval Multi-voltage 9 32 V 2SD * Multi-voltage 9 32 V 2SD * * Please see the note on page 73 regarding LED indicators and LED indicator failure check. 78

79 Notes Rear lighting 79

80 Tests and EMC Quality Requirements and tests 1 4 Optical or optical and acoustic warning systems, beacons and auxiliary lighting systems from Hella are developed according to the strictest quality standards. 2 Hella test their suitability for everyday life in the toughest of test series, in the test laboratory and in field tests:! Test series to prevent penetration of water and dust (IP protective category)! Electromagnetic compatibility (EMC)! Thermal tests (temperature shocks or fluctuations)! Life tests! Electronic tests (polarity reversal, short circuit etc.)! Vibration tests 3 1) Vibration-test equipment 2) Protective category test (splashwater) 3) Thermal testing in the climate cabinet 4) Life test Electromagnetic compatibility (EMC) What is EMC? Electromagnetic compatibility (EMC) is a major quality feature for optical and acoustic signaling systems and describes two factors:! Radiated interference: the limitation of radiated electromagnetic interference to a level that guarantees the interference-free operation of other devices in the environment! Immunity to interference: guaranteeing sufficiently high resistance to electro-magnetic interference acting from the outside Legal basis: - Radiated interference CISPR 25 - Immunity to interference ISO 7637 and Protective classes standard CISPR 25 The standard concerning interference has a classification system ranging from 1 to 5, whereby class 5 products satisfy the highest requirements and e.g. enable completely interference-free use of special signal units and radios. Hella product quality All Hella lighting systems fulfil Class 5 almost exclusively, and guarantee absolute functional safety in all application situations. Hella competence / know-how Hella has been operating its own EMC laboratory since 1970, which is accredited by the Federal Department of Motor Vehicles (KBA). State-of-the-art equipment makes an efficient and high-quality product development and qualification process possible in line with the legal requirements. 80

81 IP protective category IP stands for International Protection. The IP protective categories are determined according to DIN Part 9. The purpose of the standard is the exact definition against the penetration of solid foreign materials including dust and against water penetration. Hella products meet the highest requirements and are ideally protected against all kinds of weather conditions. Degrees of protection against solid foreign materials (dust) Degrees of protection against water First code number Brief description Definition Second code number Brief description Definition 0 Not protected No requirements. 0 Not protected No requirements. 1 Protected against solid foreign materials 50 mm The probe, 50 mm in diameter, must not penetrate completely. 1 Protected against drops of water Vertically falling drops should not have a damaging effect. 2 Protected against solid foreign materials 12.5 mm diameter The probe, 12.5 mm in diameter, must not penetrate at all. 2 Protected against drops of water when the housing is tilted by up to 15. Vertically falling drops must not have a damaged effect if the housing is tilted to an angle of up to 15 to both sides of the perpendicular. 3 Protected against solid foreign materials 2.5 mm in diameter The probe, 2.5 mm in diameter, must not penetrate at all. 3 Protected against spray water Water that is sprayed at an angle of up to 60 on both sides of the perpendicular must not have a damaging effect. 4 Protected against solid foreign materials 1.0 mm diameter The probe, 1.0 mm in diameter, must not penetrate at all. 4 Protected against splashwater Water that is sprayed from one direction against the housing must not have any damaging effect. 4K Protected against splashwater at increased pressure Water that is sprayed from every direction at increased pressure against the housing must not have any damaging effect. 5K Dustproof The penetration of dust is not prevented completely, but dust must not penetrate to such an extent that the satisfactory operation of the device or its safety are affected. 5 Protected against jet water Water that is sprayed from every direction against the housing at pressure must not have any damaging effect. 6K Dustproof No dust penetration 6 Protected against heavy jet water Water that is sprayed from every direction against the housing at considerable pressure must not have any damaging effect. 6K Protected against heavy jet water at increased pressure Water that is sprayed from every direction against the housing at increased pressure must not have any damaging effect. 7 Protected against the effects of temporary immersion in water Water must not seep in to the extent that it causes damage if the housing is occasionally immersed under water under pressure and time conditions. Example: Code letters IP 65 First index: Protected against foreign material Second index: Protection against liquid 8 Protected against the effects of continuous immersion in water 9K Protected against water at high pressure-/steam jet cleaning Water must not seep in to the extent that it causes damage if the housing is permanently immersed under water under pressure and time conditions. Water that is sprayed from every direction against the housing at greatly increased pressure must not have any damaging effect. 81 Information

82 Technologies Product line LED e.g. in beacons, optical and acoustic warning systems and auxiliary lighting systems Advantages:! Very long service life maximum reliability! Wear-free and maintenance-free no more additional costs through downtimes and installation times! Insensitive to vibrations and impact ideal for applications involving intensive vibration! Extremely low current consumption little strain on the vehicle electric system! Intelligent electronics wide range of flashing sequences can be programmed! Extremely short reaction times optimum safety effect! Homogeneous light exist, optimum light output and focusing effective warning signal Coloured LEDs combined with clear or coloured domes or lenses. Halogen e.g. in beacons, optical systems, and optical acoustic warning systems Advantages:! Bulb and reflector form a rotating unit the full light power of the halogen bulb is used! Optimum light focusing and homogeneous distribution high range and maximum warning effectiveness! Reflector system and sturdy bulb socket for simple, fast light source replacement no soiling or wrong adjustment of the reflector! Favourably priced product solution low maintenance costs e.g. for light source replacement Rotary mirror modules are used in connection with blue dome. Xenon e.g. in beacons and optical warning systems Advantages:! Rapid increase in luminous intensity can be seen immediately! Homogeneous, large-surface illumination wide signal pattern with high warning effectiveness! Optimum warning effectiveness even in daylight even in direct sunshine! Extremely resistant to vibrations suitable for applications involving intensive vibrations! No moving parts no mechanical wear, low-noise operation! Low current consumption little strain on the vehicle electric system Xenon modules are used in connection with blue dome. 82

83 Product line LED Halogen Xenon 83 Information

84 Hella KGaA Hueck & Co. Rixbecker Straße Lippstadt / Germany Telefon: Fax: info@hella.com Hella KGaA Hueck & Co., Lippstadt 9Z KB/04.11/0.025 Printed in Germany