GENUINE FOG LIGHT BEZEL

Transcription

1 GENUINE FOG LIGHT BEZEL INSTALLATION INSTRUCTIONS Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the fog light bezel. Your safety depends on it. Keep these instructions with your vehicle records for future reference. WARNING There are several WARNING and CAUTION sections in this booklet concerning safety when installing or removing the rear spoiler. Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle. WARNING: Indicates a situation in which serious injury or death could result if the warning is ignored. CAUTION : Indicates a situation in which bodily injury or damage to the vehicle could result if the caution is ignored. Do not modify the fog light bezel. Do not install the fog light bezel in any way other than described in the following instructions. If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in installation. If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice before using it. Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property that arise from the failure of the dealer or installer to follow these instructions. To ensure safety and reliability of the work, installation, removal and disposal work must carried out by an Authorized Mazda Dealership. Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or other dirt. PART NAME: FOG LIGHT BEZEL PART NUMBER: N121 V7 247F N123 V7 247F VEHICLE: MX-5 NOTE To the dealer Please turn over these instructions to the customer after installation. To the customer Keep these instructions after installation. The instructions may be necessary for installing other optional parts or removal of this accessory. Should the vehicle or this accessory be resold, always leave these instructions with it for the next owner

2 1.PARTS Parts list NOTE Before installation, verify that the kit includes all the following parts and that they are free of dirt, scratches, or damage. Silver N121 V7 247F Part Part name Qty Silver N121 V7 248 N121 V ea. Installation instructions 1 Black N123 V7 247F Part Part name Qty Black NE55 50 C11 NE55 50 C21 1ea. Installation instructions 1 Installation view CAUTION Fog lights are not included in this kit. For vehicles without fog lights, it is necessary to purchase them separately. Separate purchase GENUINE FOG LIGHT N121 V7 220 N122 V7 220 N123 V7 220 ClearBlue Multi coating

3 2.REQUIRED TOOLS driver (Phillips) Torque wrench Fastener remover Round file 3.BEFORE INSTALLATION WARNING When the negative battery cable is connected during operation, it may cause electric shock or other personal injuries. Disconnect the negative battery cable before removal/installation. Do not pull the harness With excessive force. Doing so can cause a breakage or a short-related accident, as well as an electrical short or fire. When connecting/disconnecting connectors, grasp the connectors, not the wires. Otherwise a short, an accident from poor contact or fire may occur. CAUTION Be sure to cover the vehicle body With protectors or mats to prevent stains, scratches and damage when removing/installing the vehicle parts Use the most appropriate (size, use) tool for each task and perform the may be damaged. Place the removed parts and kit accessories on a protective sheet to prevent scratches. WARNING Park the vehicle on a flat, level surface, set the selector lever to P (AT vehicles) or the shift lever to 1st or R (MT vehicles), apply the parking brake and block the wheels so that the vehicle does not move during CAUTION When the negative battery cable is removed, the clock, radio, trip, meters and other memories will be erased. Before performing work, record the content of the memory. lways tighten bolts, nuts and screws with a torque wrench, and tighten to the specified torque. If tightened outside the specified torque, it could result in poor fit, damage to installed parts or other damage. NOTE Refer to the Workshop Manual for removal and installation of vehicle parts. Not following the procedures for removal/installation in the Workshop Manual could result in an accident or vehicle malfunction.

4 4.PART REMOVAL B A B Bolt A Cover Hole cover Tab Cross section Tab Front bumper Hole cover Cross section A Nut Fastener A Bolt C A Tab Bolt B Fog light Adjusting bolt Front bumper removal Remove screws A (10) and fasteners A (10). Remove the cover, and then remove bolts A (2). Peel back the mudguard, and remove the nuts (4) and bolts B (2). Remove bolts C (8), then pull the front cover outward to remove it. Disconnect the fog light harness connector. Fog light equipped vehicles only Hole cover removalfog light not equipped vehicles Remove the screw (1), detach the tabs (3 locations) by pressing them to the outside, and then remove the hole cover in the direction of the arrow. removalfog light equipped vehicles Remove the screws (2), detach the tabs (3 locations) by pressing them to the outside, and remove the fog light and fog light bezel in the direction of the arrow as a single unit. Remove the bolt (1) and the screw (1), and then remove the fog light and fog light bezel. CAUTION The removed parts will be reused. Store the removed parts in a manner that facilitates remembering their installation positions, and be careful not to damage or lose them. Placed the removed bumper on a protective sheet to prevent scratches. CAUTION The removed hole cover are not used to install this accessory. NOTE The figure shows the right side, however, perform the same procedure for the left side. CAUTION The removed fog light bezel are not used to install this accessory. The removed fog light, bolt (1) and screws (2) are to be reused. Be careful not to damage or lose them. NOTE The figure shows the right side, however, perform the same procedure for the left side.

5 5.FOG LIGHT INSTALLATION NOTE The figure shows the right side, however, perform the same procedure for the left side. processing Filing area File the areas around the hole indicated in the figure on the left using a round file. CAUTION Be careful not to scratch the surface of the fog light bezel. Round file Fog light equipped vehicles, or separately purchased fog light Front bumper Adjusting bolt installation Assemble the kit fog light bezel with the fog light (fog light equipped vehicles, or separately purchased fog light) using the screw (1) and bolt (1). CAUTION Only partially tighten the fog light adjusting bolt at this point in the procedure, as it will be completely tightened after completing the aiming adjustment. Secure the fog light bezel to the front bumper using the screws (2) and the tabs (3 locations). Tightening torque Nm { kgfcm inlbf } CAUTION Tighten the screw securely Make sure to tighten to the specified torque. If tightened outside the specified torque, the front fog light bezel or front bumper could be damaged or fall off.

6 6.PART INSTALLATION Vehicle wiring harness Front bumper B A B Bolt A Cover Peel off tape Headlight Fog light equipped vehicles, or separately purchased fog light Fog light harness connector Front bumper A Nut Fastener A Bolt C A Bolt B Front bumper installation Peel off the tape wrapped around the vehicle wiring harness. (When installing fog lights on a vehicle not equipped with fog lights) Connect the fog light wiring harness connector to the fog light. CAUTION Make sure that the fog light wiring harness connector is securely inserted until it locks. Install the front bumper in the reverse order of removal. Locations Tightening torque Nm { kgfcm inlbf } Locations Tightening torque Nm { kgfcm inlbf } Locations Tightening torque Nm { kgfcm inlbf } Locations Tightening torque Nm { kgfcm inlbf } CAUTION After completing the aiming adjustment, install fastener A and screw A. Tighten the bolt and nut securely Make sure to tighten to the specified torque. If tightened outside the specified torque, the front bumper could be damaged or fall off.

7 7.OPERATION CHECK Disconnect the negative battery cable WARNING Before starting the engine, make sure nobody is in front or back of the vehicle, or in the engine compartment. If the vehicle were to move suddenly it could cause a serious accident. Do not start the engine in a place such as a garage or other location with poor air ventilation. Otherwise, poisoning or asphyxiation could result from accumulation of exhaust gas. CAUTION Disconnecting the battery causes the DSC indicator light to become inoperable. At this point, the DSC OFF indicator light flashes and the TCS/DSC indicator light is illuminated. To restore the DSC to an operable condition, perform the following procedures: Turn the ignition switch to the ON position. Turn the steering wheel completely to the right and then completely to the left. Verify that the DSC OFF indicator light goes out. Turn the ignition switch off and then turn it to the ON position again. Verify that the TCS/DSC indicator light goes out. If the TCS/DSC or DSC OFF indicator lights do not go out after turning the ignition switch to the ON position, consult your Mazda dealer. When the battery is disconnected, the windows will not fully open and close automatically. Perform the following procedure to resume operation: Turn the ignition switch to the ON position. Press the switch and fully open the window. Pull up the switch and continue holding for about 2 seconds to fully close the window. 8.FOG LIGHT AIMING 3m {9.8ft} Same for both Right and left Upward 60mm{2.4in} Downward Adjusting bolt Center of fog light Brightness borderline Adjust the tire pressure to the specification. Position the unloaded vehicle on a flat, level surface. Seat one person in the driver s seat. Line up the headlights with the white screen at a distance of 3m {9.8ft} apart. Place an object in front of the fog light not being adjusted to block its light beam. Start the engine so that the battery remains charged. Turn the front fog light on. Bend back the undercover, loosen the aiming adjustment bolt below the fog light, adjust the center of the fog light to the position shown in the figure, and tighten the bolt. Tightening torque Adjusting bolt Nm { kgfcm inlbf } CAUTION Tighten the aiming adjustment bolt securely. Otherwise the aiming could deviate if the bolt loosens. Make sure to tighten to the specified torque. If tightened outside the specified torque, the fog light bezel could be damaged or fall off.

8 charge The term of validity for this sheet: 3 months Approved Checked Person in INSTALLATION INSPECTION SHEET MX-5 FOG LIGHT BEZEL N121 V7 247F(SILVER) N123 V7 247F(BLACK) Inspection after installation Inspect the installed / reinstalled parts for the following items. Inspection Parts Clearance/Fit Scratches/Dirt/ Harness interference Check Item Installation/ Tightening/ Engagement Adjustment Operation check Fog light Front bumper Installation inspection sheet for fog light bezel Date,, VIN.