GENUINE PARTS INSTALLATION INSTRUCTIONS

Transcription

1 GENUINE PARTS INSTALLATION INSTRUCTIONS DESCRIPTION: LED Daytime Driving Lights APPLICATION: ALTIMA SEDAN / COUPE (2010 w/o Foglamp) PART NUMBER: KIT CONTENTS: B66M0 JA00B Installation of this accessory requires installation of additional Nissan Genuine Part(s): for Sedan without foglamps: Fog Lamp Bracket LH / RH (26916 ZX00A / ZX00A) for Coupe without foglamps: Bumper Finisher LH / RH (62257 ZX10B / ZX10B) Item QTY A 1 B 1 C 2 D 1 E 1 F 1 G 17 H 6 I 8 J 1 K 8 L 2 M 4 N 4 O 1 Description Lamp Module RH Lamp Module LH Control Unit Accessory Engine Room Harness Accessory Main Harness Accessory Jumper Harness Tie Wrap (L=150mm) Tie Wrap (L=200mm) Double Sided Tape Butyl Tape Urethane Foam Tape Spacer Nut Bolt Installation Instructions B6600 JA001 B6600 JA002 Service Part Number A B C D E F G H I J K L M N O 5. TOOLS REQUIRED: Nylon removal tool Wire cutter 10mm Socket, 21mm Deep Socket and driver Phillips screw driver Masking tape Flash light Scissors 100% alcohol Soap water Soft non linting towel Awl Page 1 of 21 B66M0 JA00B II REV 12/15/2009

2 6. PRE-INSTALLATION CAUTIONS/NOTES CAUTION Dealer Installation Recommended. Instructions refer to Service Manual. Please read this instruction carefully before installing this product for correct installation. Please DO NOT use or install the part in ways other than what is described in this instruction manual. If problem occurs during installation, please contact Nissan dealer where you purchased the product. Pay attention when removing trim parts to avoid breaking clips. 1) Apply Parking Brake. 2) Make sure the shift lever is engaged in"p"or"n"position. 3) Record customer Radio Presets. Preset A ) Use seat and floor protection. 5) Open the hood of the vehicle. B C 6) Disconnect the negative battery terminal to prevent short circuits during installation. 7) This part is to be installed at a vehicle body surface temperature of F. 8) Do not wash the vehicle for 24 hours after installing to prevent the double-sided tape from peeling. CAUTION Care must be taken not to scratch or damage any components during the removal or replacement process. 9) Remove the following vehicle parts in the sequence shown below Tire and wheel 2. Front bmpr 3. Fender protector (front) LH 4. Fender protector (rear) LH 5. USM module cover Instrument side mask (LH) 7. Instrument lower cover (LH) 8. Kicking LH 9. Dashboard side lower panel 10. Cluster lid D 11. Console finisher 12. Storage bin or CD changer 13. Instrument side panel LH 14. Instrument side panel RH 15. Center console assembly Page 2 of 21 B66M0 JA00B II REV 12/15/2009

3 7. INSTALLATION OUTLINE Foot Parking Brake Models Hand Parking Brake Models 8. STANDARD CONNECTION METHOD USM NS08FW TH16FW NS08MW TH16MW Connector of vehicle USM ILL 0.5 (Lg/R) IGN 0.5 (R/W) Control unit Lamp module NS08MW +B 0.5 (Sb) FEM NS08F Parking Parking brake brake P01FB PKB 0.5 (W/B) P01MB Connector of vehicle Parking brake GND 0.5 (B) Control unit Lamp module Page 3 of 21 B66M0 JA00B II REV 12/15/2009

4 9. VEHICLE PARTS REMOVAL Fig 1 1) Apply protective tape to front fender and bumper (LH/RH) as shown in Fig 1. Fender Tape Front bumper Fig 2 2) Remove clips (6) from top surface of bumper as shown in Fig 2. Clips (6) Fig 3 3) Remove wheel and tire (LH) as shown in Fig 3. Tire (LH) Front bumper Fig 4 4) Remove screws (6) and clips (5) from bottom of bumper as shown in Fig 4. Screws (3) (5) Clips Screws(3) A View A Screws(3) Screws(3) Clips(5) Page 4 of 21 B66M0 JA00B II REV 12/15/2009

5 9. VEHICLE PARTS REMOVAL CONT'D Fig 5 Clips (4) 5) Remove clips (9) and screws (2) from front fender protector (front/rear) LH as shown in Fig 5. Screws (2) FR Clips (5) Fig 6 6) Remove bolt (LH/RH) holding front bumper to front fender as shown in Fig 6. Front bumper Bolt Front bumper side bracket Fig 7 7) Pull out on upper corners of front bumper to disengage from side bracket as shown in Fig 7 and remove front bumper. Pawl CAUTION Front bumper Take care to not damage the pawls on the front bumper and side bracket. Fig 8 8) Remove energy absorber from bumper reinforcement as shown in Fig 8. Energy absorber Page 5 of 21 B66M0 JA00B II REV 12/15/2009

6 9. VEHICLE PARTS REMOVAL CONT'D (2) Pawls Fig 9 9) Remove USM module cover by pushing pawls (2) at locations shown in Fig 9 and pulling up on cover. Fig 10 10) Remove USM module harness cover by pushing pawls (2) at locations shown in Fig 10 and pulling up on cover. (2) Pawls Page 6 of 21 B66M0 JA00B II REV 12/15/2009

7 9. VEHICLE PARTS REMOVAL CONT'D Nylon removal tool :Pawl Fig 11 Instrument side mask (LH) Masking tape 11) Remove instrument side mask (LH) as shown in Fig 11. a) b) Apply masking tape to prevent scratching trim parts. Use nylon removal tool to detach pawls/clips and remove instrument side mask (LH). Screw :Metal clip CVT models only c) Control lever knob a) Knob cover Fig 12 Instrument lower cover Fig 13 b) Lock pin 12) 13) Remove instrument lower cover as shown in Fig 12. a) b) c) (For Hand Parking Brake Models Only) Remove control device selector plate as shown in Fig 13. a) b) c) d) Open fuse block cover and remove instrument lower cover screw. Pull downward at pawl locations to disengage pawls and clips. Pull back instrument lower cover and disconnect harness connector/clips. Put selector lever in drive (D) position and pull downward on knob cover. Remove lock pin. Pull up to remove control lever knob. Use nylon removal tool to remove control device selector plate. :Pawl MT models only Control lever knob Control device selector Fig 14 14) (For Hand Parking Brake Models Only) Remove control device selector plate as shown in Fig 14 a) b) c) Put selector lever in neutral. Screw the gear handle counter clockwise and remove. Remove the control device selector plate with nylon removal tool. :Pawl Control device selector Page 7 of 21 B66M0 JA00B II REV 12/15/2009

8 9. VEHICLE PARTS REMOVAL CONT'D Fig 15 15) (For Hand Parking Brake Models Only) Remove cluster lid D as shown in fig 15. Cluster lid D :Pawl Storage bin Fig 16 16) (For Hand Parking Brake Models Only) Remove storage bin (or CD changer finisher) as shown in fig 16. Storage bin CD changer finisher :Pawl :Metal clip :Pawl Console side finisher RH Guide Fig 17 17) (For Hand Parking Brake Models Only) Remove console side finisher (LH/RH) as shown in Fig 17. Console side finisher LH Fig 18 18) (For Hand Parking Brake Models Only) Remove center console assembly upper mounting screws (2) as shown in Fig 18. Screws (2) Fig 19 19) (For Hand Parking Brake Models Only) Remove center console assembly side mounting screws (LH/RH) as shown in Fig 19. Screw (LH/RH) Page 8 of 21 B66M0 JA00B II REV 12/15/2009

9 9. VEHICLE PARTS REMOVAL CONT'D Fig 20 20) (For Hand Parking Brake Models Only) Remove center console assembly rear mounting screws as shown in Fig 20. a) Remove screw covers (2). b) Remove screws (2). (2) Screws Fig 21 21) (For Hand Parking Brake Models Only) Lift center console assembly, disconnect harness clips connectors and remove assembly as shown in Fig 21. Page 9 of 21 B66M0 JA00B II REV 12/15/2009

10 10. WIRING HARNESS INSTALLATION ACCESSORY JUMPER HARNESS INSTALLATION Altima Base Model Only: in case of no blue wire in place 1 below Joint - connector VIEW A Fig 22 1) If there is no Blue-wire at NS08MW-CS, inserting male terminal from Accessory Jumper Harness into the place 1 (necessary). FR FEM harness USM module Place 1 : Joint-connector of engine room harness and FEM harness. (See Fig 22.) Engine room harness VIEW A Engine room harness 2) Remove NS08MW-CS connector. 1 Blue - wire NS08MW-CS Pin lock Unlock Pin lock Fig 23 3) Unlock Pin lock as shown in Fig 23. NS08MW-CS NS08MW-CS Fig 24 Accessory Jumper Harness VIEW B 4) Insert male pin of Accessory Jumper Harness shown with climp side down as shown in Fig 24. Crimp side facing downward VIEW B Engine room harness Male terminal NS08MW-CS 1 NS08MW-CS Fig 25 5) Push in black cover to lock pin as shown in Fig 25. Push in black cover to lock pin. Page 10 of 21 B66M0 JA00B II REV 12/15/2009

11 10. WIRING HARNESS INSTALLATION ACCESSORY JUMPER HARNESS INSTALLATION Fig 26 USM module 6) Unlock pawl on lever and disengage connector by pushing down front tab and pulling in the (up) direction as shown in Fig 26. Connector TH20FW-CS12-M4 Unlock pin- lock Fig 27 7) Partially disengage connector cover lock, so terminal from Accessory Jumper Harness can lock in place as shown in Fig 27. Connector TH20FW-CS12-M4 Fig 28 8) Insert female pin into 3rd slot with climp side down as shown in Fig 28. 1st slot 2nd slot Accessory Jumper Harness Connector side 3rd slot Crimp side facing downward Female terminal Connector TH20FW-CS12-M4 Fig 29 9) Push in cover to lock pin-lock as shown in Fig 29. Connector TH20FW-CS12-M4 Accessory Jumper Harness USM module Fig 30 10) Secure extra harness with Tie Wrap as shown in Fig 30. Extra harness Tie Wrap Page 11 of 21 B66M0 JA00B II REV 12/15/2009

12 10. WIRING HARNESS INSTALLATION OUTSIDE WIRING HARNESS INSTALLATION Control Unit Fig 31 Spacer 1) Attach Double Sided Tape (4) to Control Unit and Spacer as shown in Fig 31. CAUTION Double Sided Tape Clean control unit surface and vehicle mounting surface with 100% alcohol. Double Sided Tape Control Unit Fig 32 2) Remove tape liner and attach Control Unit (RH) at location shown in Fig 32. Spacer Fig 33 3) Remove tape liner and attach Control Unit (LH) at location shown in Fig 33. Control Unit Spacer Side View Control Unit Spacer Fig 34 Tie wrap (L=200mm) connect three ties 4) Secure Control Units with 200mm Tie Wraps (RH/LH) as shown in Fig 34. reinforcement Double Sided Tape Page 12 of 21 B66M0 JA00B II REV 12/15/2009

13 10. WIRING HARNESS INSTALLATION OUTSIDE WIRING HARNESS INSTALLATION RH Head Lamp Fig 35 5) Feed Accessory Engine Room Harness through bumper reinforcement. Tie Wrap Control Unit 6) Attach Accessory Engine Room Harness to control unit (RH) and secure with 150mm Tie Wrap as shown in Fig 35. RH Accessory Engine Room Harness Control Unit LH Head Lamp Tie Wraps Fig 36 7) Attach Accessory Engine Room Harness using 150mm Tie Wraps (6) and secure ground terminal to lower bolt at locations shown in Fig 36. Ground terminal (Lower side) FR LH Accessory Engine Room Harness USM module Fig 37 TH16FW 8) Remove USM module connectors by pulling upward as shown in Fig 37. Accessory Engine Room Harness NS08FW NS08FW Engine room harness COT Fig 38 9) Unwrap electrical tape engine room harness as shown in Fig ) Feed Accessory Engine Room Harness through engine room harness COT as shown in Fig 38. Accessory Engine Room Harness Electrical tape Page 13 of 21 B66M0 JA00B II REV 12/15/2009

14 10. WIRING HARNESS INSTALLATION OUTSIDE WIRING HARNESS INSTALLATION Fig 39 TH16FW NS08FW TH16FW NS08FW 11) Connect Accessory Engine Room Harness to power supply harness and USM module as shown in Fig 39. NS08FW Fuse Case Accessory Engine Room Harness Accessory Engine Room Harness NS08FW Fig 40 12) Attach Accessory Engine Room Harness using 150mm Tie Wrap as shown in Fig 40. Tie Wrap Tie Wrap Accessory Engine Room Harness Fig 41 USM module 13) Attach Accessory Engine Room Harness using 150mm Tie Wrap as shown in Fig 41. FR LH Accessory Engine Room Harness Fig 42 14) Attach Accessory Engine Room Harness to Hood lock cable using Urethane Foam Tape (2 places) as shown in Fig 42. Hood lock wire Tape Cut Cut Urethane Foam Tape Page 14 of 21 B66M0 JA00B II REV 12/15/2009

15 10. WIRING HARNESS INSTALLATION OUTSIDE WIRING HARNESS INSTALLATION Fig 43 15) Make hole in hood release cable grommet using awl as shown in Fig 43. Awl Grommet CAUTION When piercing grommet use caution and do not cut wire. Hood release cable Phillips screw driver Fig 44 16) Enlarge hole using Phillips screw driver as shown in Fig 44. Terminal Fig 45 vinyl tape grommet 17) Push Accessory Engine Room Harness Terminal through grommet (as shown in Fig 35) until vinyl tape contacts grommet as shown in Fig 45. Corrugate tube 10mm Vinyl Tape Fig 46 18) Seal hole and secure Accessory Engine Room Harness. Grommet Butyl Tape a) Cut a 10mm wide strip of Butyl Tape. b) Seal hole in grommet with Butyl Tape as shown in Fig 46. c) Clean panel with 100% alcohol and attach harness with Tape as shown in Fig 46. Corrugate tube Accessory Engine Room Harness Tape Page 15 of 21 B66M0 JA00B II REV 12/15/2009

16 10. WIRING HARNESS INSTALLATION INSIDE WIRING HARNESS INSTALLATION Foot Parking Brake Models only Extra harness Tie Wrap (L=150mm) Fig 47 19) 20) (Foot Parking Brake Models only) Connect plug on Accessory Main Harness to Accessory Engine Room Harness as shown in Fig 47. (Foot Parking Brake Models only) Disconnect parking brake connector (TB01FB) as shown in Fig 48. Harness terminal Parking brake Pedal 21) (Foot Parking Brake Models only) Connect the connector (P01FB) and Accessary Main Harness connector (P01MB) as shown in Fig 48. Foot Parking Brake Models only Tie Wrap (L=150mm) Fig 48 Parking brake connector 22) (Foot Parking Brake Models only) Secure extra harness with Tie Wrap as shown in Fig ) (Foot Parking Brake Models only) Secure Accessory Main Harness with Tie Wraps at the positions shown in Fig 47, 48. Parking brake Pedal Accessory Main Harness Connection Detail Male connector Accessory Main Harness Female connector Parking brake connector (P01FB) / Female connector Parking brake terminal / Male terminal Page 16 of 21 B66M0 JA00B II REV 12/15/2009

17 10. WIRING HARNESS INSTALLATION INSIDE WIRING HARNESS INSTALLATION Hand Parking Brake Models only Plug Fig 49 Accessory Engine Room Harness 24) 25) (Hand Parking Brake Models only) Connect plug on Accessory Main Harness to Accessory Engine Room Harness as shown in Fig 49. (Hand Parking Brake Models only) Attach Accessory Main Harness using 150mm Tie Wraps (2) as shown in Fig 49. Accessory Main Harness Tie Wraps Hand Parking Brake Models only Fig 50 26) (Hand Parking Brake Models only) Pull back carpet as shown in Fig 50. Carpet Hand Parking Brake Models only Fig 51 Accessory Main Harness 27) (Hand Parking Brake Models only) Secure Accessory Main Harness on foaming agent using Urethane Foam Tapes and 150mm Tie Wrap as shown in Fig 51. Tie Wrap (to vehicle bracket) Urethane Foam Tapes (7) Page 17 of 21 B66M0 JA00B II REV 12/15/2009

18 10. WIRING HARNESS INSTALLATION INSIDE WIRING HARNESS INSTALLATION Hand Parking Brake Models only Fig 52 28) (Hand Parking Brake Models only) Attach Accessory Main Harness using 150mm Tie Wraps (4) as shown in Fig 52. Tie Wraps 29) (Hand Parking Brake Models only) Disconnect parking brake connector (P01FB) as shown in Fig 52. FR 30) (Hand Parking Brake Models only) Connect parking brake connector (P01FB) to Accessory Main Harness as shown in Fig 52. Accessary Main Harness Accessory Main Harness FR Tie Wrap Parking brake connector (P01FB) Accessory Main Harness Connection Detail Male connector Accessory Main Harness Female connector Parking brake connector (P01FB) / Female connector Parking brake terminal / Male terminal Page 18 of 21 B66M0 JA00B II REV 12/15/2009

19 11. LAMP MODULE INSTALLATION (Sedan models only) LH Fig 53 1) Remove bolt and pull bumper finisher rearward at Pawl location as shown in Fig 53. Bumper finisher Bolt :Pawl RR RH LH Fog lamp bracket Bolt Fig 54 RH 2) Attach fog lamp bracket using bolt and pawl as shown in Fig 54. RR :Pawl LH Nut Fig 55 3) Attach Lamp Module (LH) with Bolts (2) and Nuts (2) as shown in Fig 55. Note: Please take care of LED Daytime Driving Lights facial when installing brackets to avoid scratches. Bolt Lamp Module RR RH 4) Repeat steps 1) through 3) for right hand side. Fig 56 Accessory Engine Room Harness connector 5) Reinstall vehicle parts and connect Lamp Harness to Accessory Engine Room Harness as shown in Fig 56. Lamp Harness connector Page 19 of 21 B66M0 JA00B II REV 12/15/2009

20 INSTALLATION INSTRUCTIONS - LED Daytime Driving Lights 11. LAMP MODULE INSTALLATION (Coupe models only) LH Fig 57 1) Remove bumper finisher (without fog lamp opening) as shown in Fig 57. :Pawl Bumper finisher (without fog lamp opening) LH FR Fig 58 Nut LH 2) Attach Lamp Module (LH) with Bolts (2) and Nuts (2) as shown in Fig 58. RH Lamp Module Bolt RR Fig 59 LH 3) Attach bumper finisher (with fog lamp opening) as shown in Fig 59. Note: Bumper finisher (with fog opening) LH FR Fig 60 Accessory Engine Room Harness connector Please take care of LED Daytime Driving Lights facial when installing brackets to avoid scratches. 4) Repeat steps 1) through 3) for right hand side. 5) Reinstall vehicle parts and connect Lamp Harness to Accessory Engine Room Harness as shown in Fig 60. Lamp Harness connector Page 20 of 21 B66M0 JA00B II REV 12/15/2009

21 12. CHECK AFTER INSTALLATION 1) 2) 3) 4) All connectors/connections are secure. Wire harness is properly secured. No moving/loose parts will cause a rattling noise. Harness is protected: not pinched or resting on sharp edges. 13. FUNCTION CHECK 1) 2) 3) 4) 14. Re-connect battery negative terminal. Confirm daytime driving light is on when ignition switch is on and parking brake is off. Confirm daytime driving light is off when position lamp is on. Confirm daytime driving light is off when parking brake is on. REINSTALLATION OF REMOVED PARTS 1) All removed vehicle parts have been reinstalled. 2)Clean interior of vehicle. CAUTION Use caution when re-installing vehicle parts to avoid damage, scratches, breaking of mounting clips or pinching of the vehicle harness. 15. VEHICLE CHECK 1) 2) 3) 4) 5) 6) 7) Remove all tools from the vehicle. Inspect reinstalled vehicle parts for proper panel fit. Turn ignition to ON position. Reset radio presets to the recorded setting. Confirm proper radio operation. Initialize sun roof, and power window operation. Turn ignition to off position. Page 21 of 21 B66M0 JA00B II REV 12/15/2009