OPERATION AND MAINTENANCE MANUAL BSD-3000L BSD-3200L BSD-3300L BSD-6200L BSD-6600L BSD-6600LF BSD-8000L BSD-8200L BSD-8800L BSD-8800LF

Transcription

1 OPERATION AND MAINTENANCE MANUAL BSD-3000L BSD-3200L BSD-3300L BSD-6200L BSD-6600L BSD-6600LF BSD-8000L BSD-8200L BSD-8800L BSD-8800LF LOW VOLTAGE METAL ASSEMBLY SCREW DRIVER KILEWS ELECTRIC TOOLS(SHANGHAI)CO., LTD. No.367, 2nd Xinjian Road, Xuhang Town, Jiading District, Shanghai China Tel: Fax: OSH-D07E

2 BSD-3000 Series NOTICE Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance manufacturing applications. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted. Important safety information enclosed. Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the responsibility of the employer to place the information in this manual into the hands of the operator. Failure to observe the following warnings could result in injury. When using electric tools, Basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:. General Safety Rules WARNING 2. Operations Cautions 3. Specifications 4. Description Of Operation 5. Torque Adjustment Operation 6. Accessories 7. Servicing

3 BSD-3000 Series. General Safety Rules WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or serious injure. The term power tool in all of the warning listed below refer to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS ) Electrical Safety a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids, gases or dust. Power tools creat sparks which may ignite the dust of fumes.. c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Don t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of cord suitable for outdoor use reduces the risk of electric shock. 3) Personal Safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts

4 BSD-3000 Series g) If devices are provided for the connection of dust extraction and collection facilitys, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) Power tool Use and Care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are cause by poorly maintained power tools. f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tools, accessories and tool bits ect., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) SERVICE a) Have your power tool serviced by qualified repair person using only indentical replacement parts, This will ensure that the safety of the power tool is maintained. Additional information shall be provide a) Instruction for putting into use. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted on a support. 2. Assembly 3. Connection to power supply, cabling, fusing, socket type and earthing requirements. 4. Illustrated description of functions. 5. Limitations on ambient conditions. 6. List of contents. b) Operating Instructions.. Setting and testing. 2. Tool changing. 3. Clamping of work. 4. Limits on size of work piece. 5. General instructions for use. c) Maintenance and servicing.. Regular cleaning, maintenance, and lubrication. 2. Servicing by manufacture or agent, list of addresses. 3. List of user-replaceable parts. 4. Special tools which may be required.

5 BSD-3000 Series 2. Operations Cautions ) Whenever changing a bit, make certain the Forward / Reverse Switch is in the OFF position and tool is unplugged. 2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similar chemicals to come in contact with the screwdriver housing as damage will result. 3) Do not drop or abuse the screwdriver. 4) Do not adjust the torque setting higher than 8 on the torque scale. 5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a duty cycle of 0.8 sec on, 2.4 sec off. 6) Do not use this screwdriver for tightening wood screws. This is Metal Assembly Screw Driver 7) Do not operate the Forward / Reverse Switch the motor is running. 8) Whenever a tool is not being used, move the Forward / Reverse Switch to the OFF position and unplug the screwdriver. CAUTION Do not drop or abuse the tool. Whenever a tool is not being used, position the Power Switch to the OFF position and unplug the power cord.

6 BSD-3000 Series 3. Specifications REQUIREMENTS This tool requires an power controller BSP-32HL-40W( input:220vac 50/60HZ output:24/32vdc) BSP-32VR-40W(input:220VAC 50/60HZ output:24-32vdc) BSP-32HL-60W(input:00-240VAC 50/60HZ output:24/32vdc) BSP-32VR-60W(input:00-240VAC 50/60HZ output:24-32vdc) DATA : MODEL Input voltage(dc) Rated input BSD-3000L BSD-3200L BSD-3300L 32VDC 25W Kgf.cm Bit torque Lbf.in N.m Unloaded Rotation Speed (R.p.m) ±0% Metal assembly screw (mm) HI LO Machine screw Tapping screw.0~2.3.4~2.6.6~3.0.0~2.0.4~2.3.6~2.6 Torque Accuracy (%) ±3% Torque Adjustment Step less Weight (g) 280 Length (mm) 205 Model of Torque Fixing Ring Model of Suspension Rack Bit Type KC-4C KH-4(KC&KH-4) Ø4mm HEX 6.35mm Power controller BSP-32HL -40W;BSP-32VR-40W * N.m=0.2Kgf.cm N.m=8.85Lbf.in

7 BSD-3000 Series DATA2: MODEL Input voltage(dc) BSD- 6200L BSD- 6600L BSD- 6600LF BSD- 8000L 32VDC BSD- 8200L Rated input 48W 50W BSD- 8800L BSD- 8800LF Bit torque Kgf.cm ~2 3~6 ~8 5~8 7~24 8~30 2~0 Lbf.in 0.89~ ~ ~ ~ ~ ~ ~8.67 Unloaded Rotation Speed (R.p.m) ±0% Metal assembly screw(mm) N.m 0.~ ~.57 0.~ ~ ~ ~ ~0.98 HI LO X Machin e screw Tapping screw.6~ ~3.5.6~ ~ ~ ~ ~3.0.6~ ~3.0.6~ ~ ~ ~ ~2.6 Torque Accuracy (%) ±3% Torque Adjustment Step less Weight (g) Length (mm) Model of Torque Fixing Ring KC-3 KC-2 Model of Suspension Rack KH-3(KC&KH-3) KH-3(KC&KH-) Bit Type HEX 5mm, HEX 6.35mm Ø4mm, Ø5mm HEX 5mm ;HEX 6.35mm Power controller BSP-32HL-40W BSP-32VR-40W BSP-32HL-60W, BSP-32VR-60W * N.m=0.2Kgf.cm N.m=8.85Lbf.in

8 BSD-3000 Series 4. Description of Operation Attaching / detaching bit and bit type Push up the holder clamp by finger tip, and it will be unlocked. Thus, the bit can be freely attached and detached (single finger notion type) select such a bit whose shank is equal to the size shown below. Insert the power plug into a receptacle and set the changecover switch to F position. Apply the bit to the screw head and press the lever or push main body to, then the switch will be turned ON to start the motor running. When the screw is tighten and reach the torque that you had set, The tool will stopped automatically. To reset the tool by releasing the lever to the original position or releasing the bit From the screw head. To return the screw, set the changeover switch to R position. 5. Torque Adjustment Operation To adjust the torque on these screwdrivers. Proceed as follows :. Determine the torque output of the tool by checking a tightened Fastener with a torque wrench. 2. Increase or decrease the torque by rotating the Spring Adjusting Ring. Rotating the Ring clockwise to a higher number on the torque Scale increase torque output while rotating the Ring counterclockwise to a lower number decreases the torque output. 3. Check the adjustment with a torque wrench. A number of factors will affect torque output from one job to another. Final torque adjustment should be made at the job through a of series of gradual increase. Always start below the desired torque and work upward. 4. Adjust the bit torque by changing the driving in length of the adjust ring at the end. 5. The relationship between torque scale and bit torque is as shown Ring, in the torque diagram. The figures of torque scale do not indicate bit torque values. However, the clamping torque of screw itself is different form type, size, material of the screw and the material of its mating part. Use it as standard to obtain an appropriate clamping torque. 6. The (Return torque method) in which once-clamped screw is returned with torque wrench or the like is available as one of torque control methods however, note that the measured values by the return torque method generally appear in 0%~30% lower than the actually clamping torque. 7. The torque checker measures the torque of screwdriver. The clamping torque of screw itself is different from the clamped conditions. Understand the correlation between clamping torque values and the torque checker values perform the torque control properly.

9 BSD-3000 Series CAUTION. Also in reverse rotation, the clutch is turned off in such manner as in normal rotation, stopping the motor running. Accordingly, when the screw tightened at a large torque, set it to a higher torque scale. 2. The number from zero to eight on the Torque Scale are reference number only and not an indication of actual torque output. 6. Accessories. BIT Type : No Bit use in dia.3~.8mm screw No. 0...Bit use in dia.6~2.0mm screw No....Bit use in dia 2.0~2.6mm screw No. 2...Bit use in dia 3.0~4.0mm screw BSD-3000L with BIT M3 Ø # & 0# & # Pce. Each BSD-3200L with BIT M3 Ø # & 0# & # Pce. Each BSD-3300L with BIT M3 Ø4 40 # & 2# Pce. Each BSD-6200L with BIT # & 2# Pce. Each BSD-6600L with BIT # & 2# Pce. Each BSD-6600LF with BIT # & 2# Pce. Each BSD-8000L with BIT # &2# Pce. Each BSD-8200L with BIT # & 2# Pce. Each BSD-8800L with BIT 2# 2 Pce. BSD-8800LF with BIT # &2# Pce. Each 2.Carbon Brush :2 Pcs, Those 2 Pcs brush are spare parts. 3.Suspension rack and Torque fixing ring acceptable for use with the tool are available from KILEWS catalogue.

10 BSD-3000 Series 7. Servicing Maintenance and Inspection:. The screw driver must be operated in top condition, one day working hour must be not more than eight hours. 2. Periodically check for wear of motor carbon brush, one day for eight hours use is normal, replace it after every five to six months. 3. Please note don t let the motor get over heated, every minute use 0~5 screws to operate. 4. The frequency use of this electric screw driver is over than eight hours a day, still it needs periodically testing and treatment. Every 5-6 months. 5. Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility. Inspect extension cords periodically and replace if damaged. 6. Do not remove any labels. Replace any damaged label. CAUTION. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance and increased maintenance, and may invalidate all warranties. 2. All repairs and maintenance of this tool and its word must be performed by an authorized service center. 3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted. 4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWS authorized service center. 5. It is the responsibility of the employer to place the information in this manual into the hands of the operator. DO NOT ATTEMPT TO REPAIR THIS ELECTRIC SCREW DRIVER CAUTION SAVE THESE INSTRUCTIONS DO NOT DESTROY

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12 BSD-3000L 3200L 3300L NO PARTS NO PARTS NAME-E Q'ty NO PARTS NO PARTS NAME-E Q'ty AA5000N CORD ASSEMBLY 2M GH289- IDLE GEAR FOR "3300L" 3 2 PZ5060 CONNECTOR ASS'Y 32 GG282 GEAR SEAT"3000L&3200L" 3 CJ200 SUSPENSION RING G2507 GEAR SEAT FOR "3300L" 4 CC2802 TRIGGER ASSEMBLY 33 M308 CENTRAL GEAR FOR "3000L&3200L" CC TRIGGER ASSEMBLY (ESD) G2003 CENTRAL GEAR FOR "3300L" 5 CB2800- HOUSING-UNDERSIDE 34 GH289 IDLE GEAR FOR "3000L&3200L" 3 CB HOUSING-UNDERSIDE (ESD) GH289- IDLE GEAR FOR "3300L" 3 6 CA285- HOUSING-UPSIDE 35 GG282 GEAR SEAT FOR "3000L&3200L" CA285-4 HOUSING-UPSIDE (ESD) GG282- GEAR SEAT FOR "3300L" 7 HB5006 START SWITCH 36 GN2822 MAIN BEARING 8 CE2805- PUSH ROD 37 GA GEAR CASE 9 CE2806 FIXTURE 38 GC CAM FOR"3000L" 0 H020 SHUT OFF SWITCH GC2824- CAM FOR "3200L" HA CHANGEOVER SWITCH GC2824 CAM FOR "3300L" 2 CI6026 CHANGEOVER SWITCH CAP FOR "3000L" 39 GN2825 BALL BEARING CI602 CHANGEOVER SWITCH CAP FOR "3200L" 40 GP3037 STEEL BALLS "3.5mm" 2 CI6022 CHANGEOVER SWITCH CAP FOR "3300L" 4 GU2826- STOP PILOT 3 CH2002 SCREW 3 42 GP229A STELL BALLS for 3mm 2 4 MO MOTOR ASSEMBLY FOR "3000L" 43 GD2828C- SHAFT FOR "3000LC/3200LC/3300LC" TYPE MO MOTOR ASSEMBLY FOR "3200L" GD2828B SHAFT FOR "B" TYPE MO2808- MOTOR ASSEMBLY FOR "3300L" 44 G2203 PINS FOR GT28282B 2 5 MI305-2 PILOT ROD 45 GT28282B BIT HOLDER(B:6.35) 2 6 EB CERAMICS CAPACITOR 46 GP2033 BIT PILOT FOR "C"TYPE 2mm 7 MD205 BRUSH CAP 2 GP229B BIT PILOT FOR "B"TYPE 2.5mm 2 8 MC506- CAPBON BRUSH 2 47 GF2829 WARING PLATE TYPE 9 ML283F MOTOR TOP COVER 48 GE2832 WARING SPRING FOR "3000L" 20 ME282 BALL BEARING 2 GE WARING SPRING FOR "3200L" 2 MH286- ARMATURE FOR "3000L" GE WARING SPRING FOR "3300L" MH286-2 ARMATURE FOR "3200L" 49 GO2824 SPRING CUP FOR "3000L&3200L" MH286-7 ARMATURE FOR "3300L" 50 GO2825 TRIANGLE SPRING "3000L&3200L" 22 MJ287- MOTOR YOKE ASSEMBLY FOR "3000L" 5 GY2833 WARING SPRING SEAT MJ287-2 MOTOR YOKE ASSEMBLY "3200L&3300L" 52 GN2834 BALL BEARING 23 MB284 MOTOR END COVER 53 GB2332 CLUTCH CASE 2 24 MA3362B ASSEMBLING SPRING 2 54 GO2836 BIT SPRING FOR "C"TYPE 25 MK2809 FAN FOR 3000L& 3200L GO2836- BIT SPRING FOR "B"TYPE MK2809- FAN FOR 3300L 55 GJ2837 BIT SLEEVE FOR "C"TYPE 26 MG3008 PILOT ROD GJ3046B BIT SLEEVE FOR "B"TYPE 27 GZ28-C CLUTCH ASSEMBLY FOR "3000LC" 56 GQ284 C-RING FOR "C"TYPE GZ28-B CLUTCH ASSEMBLY FOR "3000LB" GQ236 C-RING FOR "B"TYPE GZ28-2C CLUTCH ASSEMBLY FOR "3200LC" 57 GL2838 TORQUE ADJUSTING PINS 4 GZ28-2B CLUTCH ASSEMBLY FOR "3200LB" 58 GM2839 TORQUE ADJUSTING RING GZ28-3C CLUTCH ASSEMBLY FOR "3300LC" 59 CD2804 COUPLER GZ28-3B CLUTCH ASSEMBLY FOR "3300LB" CD2804- COUPLER (ESD) 28 MI280- PILOT ROD 60 CH30672C GROUNDING MEANS 29 GK288- "C" RING 6 CH WASHER 30 GI2844 IRON WASHER 62 CH3092 SCREW 3 GH289 IDLE GEAR FOR "3000L&3200L" 3 63 CK2803 TRIGGER SPRING 64 G2436- WASHER FOR "C"TYPE

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14 6200L 6600L NO PARTS NO PARTS NAME-E Q'ty NO PARTS NO PARTS NAME-E Q'ty AA5000N CORD ASSEMBLY 2M 32 GH2024 IDLE GEAR 8 AA5000-N CORD ASSEMBLY 3M 33 GG2027 GEAR SEAT 2 2 PZ5060 CONNECTOR 34 G200 CENTRAL GEAR 3 CJ200 SUSPENSION RING 35 GA303-7 GEAR CASE 4 CC500 TRIGGER ASSEMBLY 36 GN3032 MAIN BEARING CC500-2 TRIGGER ASSEMBLY (ESD) 37 GC3034 CAM 5 CB5003- HOUSUNG-UNDERSIDE 38 GP3035 STEEL BALLS 2 CB HOUSUNG-UNDERSIDE (ESD) 39 GU3036 STOP PILOT 6 CA5022- HOUSUNG-UPSIDE 40 GP3037 STELL BALLS 3.5mm (A,C,D,AD) 2 CA HOUSUNG-UPSIDE (ESD) GP3035 STELL BALLS 4mm (B) 2 7 HB50073 START SWITCH 4 GD3038A SHAFT FOR "A" TYPE 8 CH30003 SCREW GD3038B SHAFT FOR "B" TYPE 9 CE502- PUSH ROD GD3038C SHAFT FOR "C" TYPE 0 CE505 FIXTURE GD3038D SHAFT FOR "D" TYPE H020 SHUT OFF SWITCH GD30383AD SHAFT FOR "AD" TYPE 2 HA5009F CHANGEOVER SWITCH 42 GP2033 STEEL BALLS FOR "A,D,AD" TYPE(2mm) 2 3 CI502 CHANGEOVER SWITCH CAP FOR"6200L" GP229B STEEL BALLS FOR "B,C" TYPE(2.5mm) 2 CI502- CHANGEOVER SWITCH CAP FOR"6600L" 43 GF3040 WARING PLATE FOR "A,C,D,AD" TYPE 4 CH905- SCREW 2 GF3040B WARING PLATE FOR "B" TYPE 5 CH2002 SCREW 3 44 GO SPRING FOR "6200L" 6 MO50 MOTOR ASSEMBLY "6200L" GO3054- SPRING FOR "6600L" MO50- MOTOR ASSEMBLY "6600L" 45 GO3053 SPRING CAP 7 MI305-3 PILOT ROD 46 GE504- WARING SPRING FOR "6200LA,C,D,AD" 8 MD205 BRUSH CAP 2 GE504-2 WARING SPRING FOR "6200LB" 9 MC74- CAPBON BRUSH 2 GE WARING SPRING FOR "6600LA,C,D,AD" 20 ML5057F MOTOR TOP COVER GE304-0 WARING SPRING FOR "6600LB" 2 ME208 BALL BEARING 2 47 GY3042 WARING SPRING BASE FOR "A,C,D,AD" TYPE 22 MH5060 ARMATURE FOR "6200L" GY3042B WARING SPRING BASE FOR "B" TYPE MH5060- ARMATURE FOR "6600L" 48 GK2023B "C"-RING FOR GY3042B (LB) 23 MJ5063 MOTOR YOKE ASSEMBLY "6200L" 49 GB3044-2A CLUTCH CASE (A,C,D,AD) MJ3063 MOTOR YOKE ASSEMBLY "6600L" GB3044-A CLUTCH CASE (B) 24 MB2022 MOTOR END COVER 50 GO2039 BIT SPRING FOR "A,C,D,AD" TYPE 25 MA202B ASSEMBLING SPRING 2 GO2039B BIT SPRING FOR "B" TYPE 26 MK203- FAN 5 GJ3046 BIT SLEEVE FOR "A,C,D,AD" TYPE 27 MG3008 PILOT ROD GJ3046B BIT SLEEVE FOR "B" TYPE 28 GZ3007-2A CLUTCH ASSEMBLY FOR "6200LA" 52 GQ3047 "C" RING (A,C,D,AD) GZ3007-2B CLUTCH ASSEMBLY FOR "6200LB" GQ236 "C" RING (B) GZ3007-2C CLUTCH ASSEMBLY FOR "6200LC" 53 GL3048- TORQUE ADJUST PIN 4 GZ3007-2D CLUTCH ASSEMBLY FOR "6200LD" 54 GM3049 TORQUE ADJUST RING GZ3007-2AD CLUTCH ASSEMBLY FOR "6200LAD" 55 GS3050 "C" RING FOR GM3049 GZ3007-3A CLUTCH ASSEMBLY FOR "6600LA" 56 CD20 COUPLER GZ3007-3B CLUTCH ASSEMBLY FOR "6600LB" CD20-3 COUPLER ESD GZ3007-3C CLUTCH ASSEMBLY FOR "6600LC" 57 CH GROUNDING MEANS GZ3007-3D CLUTCH ASSEMBLY FOR "6600LD" 58 CH WASHER GZ3007-3AD CLUTCH ASSEMBLY FOR "6600LAD" 59 CH3092 SCREW 29 MI3024 PILOT ROD FOR"A,C,D,AD"TYPE 60 EB CERAMICS CAPACITOR MI3024- PILOT ROD FOR"B"TYPE 6 CK2803- TRIGGER SPRING 30 GK2023 "C" RING 62 GN30435 MAIN BEARING 3 GI2025- IRON WASHER

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16 NO PARTS NO PARTS NAME-E Q'ty NO PARTS NO PARTS NAME-E Q'ty AA5000N CORD ASSEMBLY 2M 35 GA303-7 GEAR CASE AA5000-N CORD ASSEMBLY 3M 36 GN3032 MAIN BEARING 2 PZ5060 CONNECTOR 37 GC3034 CAM 3 CJ200 SUSPENSION RING 38 GP3035 STEEL BALLS 2 4 CC500 TRIGGER ASSEMBLY 39 GU3036 STOP PILOT CC500-2 TRIGGER ASSEMBLY (ESD) 40 GP3037 STELL BALLS 3.5mm (A,C,D,AD) 2 5 CB5003- HOUSUNG-UNDERSIDE GP3035 STELL BALLS 4mm (B) 2 CB HOUSUNG-UNDERSIDE (ESD) 4 GD3038A SHAFT FOR "A" TYPE 6 CA5022- HOUSUNG-UPSIDE GD3038B SHAFT FOR "B" TYPE CA HOUSUNG-UPSIDE (ESD) GD3038C SHAFT FOR "C" TYPE 7 HB50073 START SWITCH GD3038D SHAFT FOR "D" TYPE 8 CH30003 SCREW GD30383AD SHAFT FOR "AD" TYPE 9 CE502- PUSH ROD 42 GP2033 STEEL BALLS FOR "A,D,AD" TYPE(2mm) 2 0 CE505 FIXTURE GP229B STEEL BALLS FOR "B,C" TYPE(2.5mm) 2 H020 SHUT OFF SWITCH 43 GF3040 WARING PLATE FOR "A,C,D,AD" TYPE 2 HA5009F CHANGEOVER SWITCH GF3040B WARING PLATE FOR "B" TYPE 3 CI502- CHANGEOVER SWITCH CAP FOR"6600LF" 44 GO3054 SPRING 4 CH905- SCREW 2 45 GO3053 SPRING CAP 5 CH2002 SCREW 3 46 GE304-9 WARING SPRING FOR "6600LFA,C,D,AD" 6 MO50-2 MOTOR ASSEMBLY GE304-4 WARING SPRING FOR "6600LFB" 7 MI305-3 PILOT ROD 47 GY3042 WARING SPRING BASE FOR "A,C,D,AD" TYPE 8 MD205 BRUSH CAP 2 GY3042B WARING SPRING BASE FOR "B" TYPE 9 MC506- CAPBON BRUSH 2 48 GK2023B "C"-RING FOR GY3042B (LB) 20 ML5057-3F MOTOR TOP COVER 49 GB3044-2A CLUTCH CASE (A,C,D,AD) 2 ME248 BALL BEARING 2 GB3044-A CLUTCH CASE (B) 22 MH ARMATURE 50 GO2039 BIT SPRING FOR "A,C,D,AD" TYPE 23 MJ3363F MOTOR YOKE ASSEMBLY GO2039B BIT SPRING FOR "B" TYPE 24 MB2022- MOTOR END COVER 5 GJ3046 BIT SLEEVE FOR "A,C,D,AD" TYPE 25 MA3362B ASSEMBLING SPRING 2 GJ3046B BIT SLEEVE FOR "B" TYPE 26 MK3309LF FAN 52 GQ3047 "C" RING (A,C,D,AD) 27 MG3008- PILOT ROD GQ236 "C" RING (B) 28 GZ5007-3AF CLUTCH ASSEMBLY FOR 6600LFA 53 GL3048- TORQUE ADJUST PIN 4 GZ5007-3BF CLUTCH ASSEMBLY FOR 6600LFB 54 GM3049 TORQUE ADJUST RING GZ5007-3CF CLUTCH ASSEMBLY FOR 6600LFC 55 GS3050 "C" RING FOR GM3049 GZ5007-3DF CLUTCH ASSEMBLY FOR 6600LFD 56 CD20 COUPLER GZ ADF CLUTCH ASSEMBLY FOR 6600LFAD CD20-3 COUPLER(ESD) 29 MI3024 PILOT ROD FOR"A,C,D,AD"TYPE 57 CH GROUNDING MEANS MI3024- PILOT ROD FOR"B"TYPE 58 CH WASHER 30 GK2023 "C" RING 59 CH3092 SCREW 3 GI2025- IRON WASHER 60 EB CERAMICS CAPACITOR 32 G2302 SPACER 6 CK2803- TRIGGER SPRING 33 GH2024- IDLE GEAR 3 62 GN30435 MAIN BEARING 34 GG2027- GEAR SEAT 6600LF

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18 8000L 8200L 8800L NO PARTS NO PARTS NAME-E Q'ty NO PARTS NO PARTS NAME-E Q'ty AA5000N CORD ASSEMBLY 2M 30 MI322 PILOT ROD 2 PZ5060 CONNECTOR 3 GK28 "C"RING 3 CJ200 SUSPENSION RING 32 GI29 IRON WASHER 4 CC20-3 TRIGGER ASSEMBLY 33 GH2024 IDLE GEAR FOR "8000L" 6 CC20-6 TRIGGER ASSEMBLY -ESD GH9232 IDLE GEAR FOR "8200L" 6 5 CB703- HOUSUNG-UNDERSIDE GH9223 IDLE GEAR FOR "8800L" 8 CB703-3 HOUSUNG-UNDERSIDE (ESD) 34 GG223 GEAR SEAT FOR "8000L" 6 CA720- HOUSUNG-UPSIDE GG9242 GEAR SEAT FOR "8200L" CA720-3 HOUSUNG-UPSIDE (ESD) GG9224 GEAR SEAT FOR "8800L" 7 HB906 SHUT OFF SWITCH 35 G2002 CENTRAL GEAR FOR "8000L" 8 CE900- SWITCH BASE 36 GG223 GEAR SEAT FOR "8000L" 9 HB5006 START SWITCH GG9272 GEAR SEAT FOR "8200L" 0 CH902 SCREW GG9227 GEAR SEAT FOR "8800L" CH903 SCREW 37 GA224 GEAR CASE FOR "8000L" 2 CH905- SCREW 2 GA3524 GEAR CASE FOR "8200L&8800L" 3 HA CHANGEOVER SWITCH 38 GN225 MAIN BEARING 4 CI6023 CHANGEOVER SWITCH CAP-8000L 39 GW253 IRON RING CI6024 CHANGEOVER SWITCH CAP-8200L 40 GC332 CAM CI6022 CHANGEOVER SWITCH CAP-8800L 4 GP3035 STELL BALLS(4mm) 4 5 CH2002 SCREW 3 42 GU3036 STOP PILOT-LA 6 MO705 MOTOR ASSEMBLY FOR 8000L GU3037 STOP PILOT-LB MO705-3 MOTOR ASSEMBLY FOR 8200L 43 GD335A SHAFT FOR "A"TYPE MO705-4 MOTOR ASSEMBLY FOR 8800L GD3353B SHAFT FOR "B"TYPE 7 MI36 PILOT ROD GD335AD SHAFT FOR "AD"TYPE 8 EB CERAMICS CAPACITOR 44 GP229A BIT PILOT FOR HEX 5.0mm 2 9 MD205 BRUSH CAP 2 GP229B BIT PILOT FOR HEX 6.35mm 2 20 MC74 CARBON BRUSH 2 45 GF337 WARING PLATE-HEX 5.0mm 2 ML7053F MOTOR TOP COVER GF3372 WARING PLATE-HEX 6.35mm 22 ME248 BALL BEARING 2 46 GE WARING SPRING FOR "8000L" 23 MH7057- ARMATURE GE9036-7B WARING SPRING FOR "8200L" 24 MJ9060 MOTOR YOKE ASSEMBLY GE9036-7E WARING SPRING FOR "8800L" 25 MB252A MOTOR END COVER 47 GY232 WARING SPRING BASE-LB 26 MA249B ASSEMBLING SPRING 2 GY339 WARING SPRING BASE-LA 27 MK2 FAN FOR "8000L" 48 GK2023B "C"RING MK909 FAN FOR "8200L" 49 GB233 CLUTCH CASE MK9209 FAN FOR "8800L" 50 GO234 BIT SPRING 28 MG908 PILOT ROD 5 GJ235 BIT SLEEVE 29 GZ709A CLUTCH ASSEMBLY FOR "8000A" 52 GQ236 "C"RING GZ709B CLUTCH ASSEMBLY FOR "8000B" 53 GL237 TORQUE ADJUSTING PINS 4 GZ709AD CLUTCH ASSEMBLY FOR "8000AD" 54 GM238 TORQUE ADJUSTING RING GZ709-2A CLUTCH ASSEMBLY FOR "8200A" 55 GS239 "C"RING GZ709-2B CLUTCH ASSEMBLY FOR "8200B" 56 CD203 COUPLER GZ709-2AD CLUTCH ASSEMBLY FOR "8200AD" CD203- COUPLER-ESD GZ709-8A CLUTCH ASSEMBLY FOR "8800A" 57 CH3067- GROUNDING MEANS GZ709-8B CLUTCH ASSEMBLY FOR "8800B" 58 CK2803- TRIGGER SPRING GZ709-3AD CLUTCH ASSEMBLY FOR "8800AD" 59 GN30442 MAIN BEARING

19

20 8800LF NO PARTS NO PARTS NAME-E Q'ty NO PARTS NO PARTS NAME-E Q'ty AA5000N CORD ASSEMBLY 2M 3 GK28 "C"RING 2 PZ5060 CONNECTOR 32 GI29 IRON WASHER 3 CJ200 SUSPENSION RING 33 G230 SPACER 4 CC20-3 TRIGGER ASSEMBLY 34 GH222- IDLE GEAR 3 CC20-6 TRIGGER ASSEMBLY -ESD 35 GG223- GEAR SEAT 5 CB703- HOUSUNG-UNDERSIDE 36 GA224 GEAR CASE CB703-3 HOUSUNG-UNDERSIDE (ESD) 37 GN225 MAIN BEARING 6 CA720- HOUSUNG-UPSIDE 38 GW253 IRON RING CA720-3 HOUSUNG-UPSIDE (ESD) 39 GC332 CAM 7 HB906 SHUT OFF SWITCH 40 GP3035 STELL BALLS(4mm) 4 8 CE900- SWITCH BASE 4 GU3036 STOP PILOT-LA 9 HB5006 START SWITCH GU3037 STOP PILOT-LB 0 CH902 SCREW 42 GD335A SHAFT FOR "A"TYPE CH903 SCREW GD3353B SHAFT FOR "B"TYPE 2 CH905- SCREW 2 GD335AD SHAFT FOR "AD"TYPE 3 HA CHANGEOVER SWITCH 43 GP229A BIT PILOT FOR HEX 5.0mm 2 4 CI6022 CHANGEOVER SWITCH CAP-8800LF GP229B BIT PILOT FOR HEX 6.35mm 2 5 CH2002 SCREW 3 44 GF337 WARING PLATE FOR HEX 5.0mm 6 MO705-5 MOTOR ASSEMBLY GF3372 WARING PLATE FOR HEX 6.35mm 7 MI36 PILOT ROD 45 GE9036-7M WARING SPRING 8 EB CERAMICS CAPACITOR 46 GY232 WARING SPRING BASE-LB 9 MD205 BRUSH CAP 2 GY339 WARING SPRING BASE-LA 20 MC74 CARBON BRUSH 2 47 GK2023B "C"RING 2 ML7053F MOTOR TOP COVER 48 GB233 CLUTCH CASE 22 ME248 BALL BEARING 2 49 GO234 BIT SPRING 23 MH7057- ARMATURE 50 GJ235 BIT SLEEVE 24 MJ9060 MOTOR YOKE ASSEMBLY 5 GQ236 "C"RING 25 MB252A MOTOR END COVER 52 GL237 TORQUE ADJUSTING PINS 4 26 MA249B ASSEMBLING SPRING 2 53 GM238 TORQUE ADJUSTING RING 27 MK2PF FAN 54 GS239 "C"RING 28 MG3008- PILOT ROD 55 CD203 COUPLER 29 GZ709-8AF CLUTCH ASSEMBLY FOR "8800LAF" CD203- COUPLER-ESD GZ709-8BF CLUTCH ASSEMBLY FOR "8800LBF" 56 CH3067- GROUNDING MEANS GZ709-8ADF CLUTCH ASSEMBLY FOR "8800LADF" 57 CK2803- TRIGGER SPRING 30 MI322 PILOT ROD 58 GN30442 MAIN BEARING

21 NO PARTS NO PARTS NAME-E Q'ty AA60005 CORD NS-26.5M-Chinese AA60005-D CORD NS-26.5M-Australia AA60005-A CORD NS-26.5M-American AA60005-E CORD NS-26.5M-Europe AA60005-I CORD NS-26.5M-India AA60005-U CORD NS-26.5M-UK 2 P0-3 HOUSING 32V 60W HI/LO P02-3 HOUSING 32V 40W HI/LO P0-4 HOUSING 32V 60W VR P02-4 HOUSING 32V 40W VR 3 EG PCB-POWER SUPPILY FOR 40W HI/LO EG500-22I-CE PCB-POWER SUPPILY FOR 60W HI/LO EG500-22E PCB-POWER SUPPILY FOR 40W VR EG500-22F-CE PCB-POWER SUPPILY FOR 60W VR 4 P40-7 POWER SWITCH BR-2C-L 5 EG500-3G-A PCB

22 KILEWS ELECTRIC TOOLS(SHANGHAI)CO., LTD.