ELECTRONIC FUEL INJECTION

Transcription

1 Intake

2 ELECTRONIC FUEL INJECTION Electronic fuel injection (EFI) performs similar to a carburetor/ ignition system except exceptionally more accurately. Since the first open-loop system used on FL models in 95 we have come a long way with the current closed-loop system now being used on new bikes. By the end of 09 models production there will be over 1.5 million H-D s on the road with injected engines. optimum state of tune no matter what conditions or elevations the motorcycle is operated in.in addition, this system is virtually the only way a high performance engine that carries little vacuum can be properly tuned. High lift/wide overlap cams can cause pressure reversions that fool the MAP sensor on a speed density system into improper fuel delivery for the map sensor reading. Throttleposition/RPM based systems are widely used on performance engines like Indy car and F1, and now Harley-Davidson motorcycles. Air Fuel Spark EFI GLOSSARY OF TERMS Electronic Control Module Base Map OPEN LOOP OPERATION CLOSED LOOP OPERATION Engine Operation How does EFI work? The EFI system works essentially like a carb yet with much more accuracy. It meters a specific amount of fuel and spark for the engine as per the demand of throttle position or load, engine temperature and RPM of the engine. Sensors on the engine feed back to the Electronic Control Module (ECM) what is happening and the computer determines the amount of fuel pulse for the engine requirement. There are two types of systems used on the motorcycles for measuring engine fuel demand; the current original equipment Speed Density system and aftermarket Alpha-N systems. The O.E. Speed Density system approach is performed by using the universal gas law PV=nRT to calculate airflow in the engine. By measuring the vacuum in the intake manifold, the airflow can be determined using the gas law. The appeal of the speed density system its forgiveness to blend maps or look-up tables for fuel delivery directly proportional to the manifold pressure. The disadvantage of the current O.E. closed loop system is that it uses narrow-band sensors for feedback which only tune or adjust lowload cruise rpm ranges; the system reverts back to open loop in other RPM areas. Adding post fuel devises or specialty software requires an initial tuning session and in most cases follow up tuning as the ambient conditions that the vehicle is operated in change. Alpha-N throttle-position/rpm based systems are favored for their simplicity, accuracy and performance by using engine rpm, throttle position, intake air temperature and engine temperature to determine fuel flow. It is by far the best performance system, yet also requires the most tuning to establish the all-important base map. ThunderMax has rewritten the book on this task by providing a vast library of base maps for most all factory and aftermarket engine combinations. Its AutoTune system equipped with wide-band oxygen sensors automatically fine-tunes the base map to perfectly match the engine s requirements as the bike is ridden. Constant wide-band feedback keeps the engine in an Accel Fuel Factor of fuel enrichment during rapid throttle movement.afr (Air Fuel Ratio) Percentage of air and fuel as measured from a single engine cycle. Example an AFR of 14:1 = 14 parts of air per 1 part of fuel by weight. Auto-Tune A feedback devise with complex algorithms using wide band sensors which works specifically with the ECM. Barometric Pressure The measured atmospheric pressure at the ECM, this is a variable factor relative to absolute atmospheric pressure, and ultimately effects the AFR in your engine. Base Map A set of curves that determine the amount of fuel and ignition timing required for each operating condition, for one engine configuration. Crank Position Sensor Determines the precise location and speed of the crankshaft. DTC Warnings Diagnostic Trouble Codes ECM Electronic Control Module IAC (Idle Air Control) A stepper motor which controls bypass air function in the throttle body. The IAC s main purpose is to control airflow requirements at idle. IAC Stop A virtual lower limit for the IAC position. Ignition Timing A variable point at which ignition spark occurs, measured by degrees of advance or retard relative to top dead center position of the piston. Injector Duty Cycle Percentage of time the injector is powered by the ECM per combustion stroke. Narrow-Band Oxygen Sensor An oxygen sensor used to measure the amount of unburned oxygen in the exhaust stream of an operating engine. The term narrow band refers to the small range of AFRs that the sensor can report to the ECM. A factory sensor is a narrow band, typically a 2, 3 or 4 wire oxygen sensor. Wide-Band Oxygen Sensor A type of sensor which is capable of precisely measuring exact air/fuel ratios. Open Loop No feedback loop ; manual changes to the base map required to alter or adjust the AFR. The ECM operates solely off of the Base Map File regardless of the engine s operation. Closed Loop - The use of a feedback sensor (oxygen sensor) to correct fuel delivery based on past air/fuel ratio readings. Oxygen Sensor An electronic sensor that measures the proportion of (O2) in gas being analyzed. Stoichiometric Air-Fuel Ratio (Stoichiometry) This is the Ideal balance of reactants and products for the chemical equation associated with the operation of combustion. For gasoline applications, a stoichiometric mixture is found to have an air-fuel ratio (AFR) of 14.:1, or 6.8% fuel. TPS (Throttle Position Sensor) A potentiometer attached to the throttle shaft which communicates throttle position to the ECM using a voltage signal..02 *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

3 DFO DIGITAL FUEL OPTIMIZER APPAREL SEATS & BAGS FOOT HAND LIGHTING The Red run is a stock EFI Road Glide The Blue run is with a Power Commander installed. The Green run is with the DFO added. ELECTRICAL EXHAUST ENGINE GASKETS RevTech DFO Optimize your fuel injection without the need for expensive dyno tuning! Developed by Mark Dobeck, the inventor of the original Jet Kit, the DFO allows you to quickly dial in your engine s fuel delivery, whether on a stock bike, or with free flowing air filter and/or exhaust added. Installation takes less than an hour and adjustments are made by the simple turn of a screwdriver. A little experimentation produces results you can feel, whether simply removing a lean hiccup or flat spot on your stock bike or maximizing the effect of your aftermarket exhaust. Simple screwdriver dialin. Provides crisper throttle response. Three range adjustable fuel delivery curve. Compact size, only 3 1/2" x 1 1/2" x 3/4", allows convenient mounting. Simple, reliable, and excellent for expert mechanics or do-it-yourselfers! New DFO HP provides additional tuning capabilities for highly modified engines. How it works The RevTech DFO modifies the outgoing signal from the ECU to your injectors, increasing the duration of the spray of fuel, thereby richening the mixture. Adjustable pots allow you to add fuel where it is needed over three areas of the rev range. A fourth pot allows you to set a transition point from light-load cruise to high-fuel performance mode. This allows both basic tuning and more sophisticated fine-tuning for specific racing situations. The transition feature also has a load sensitive function that overrides the base rpm setting to allow an earlier crossover whenever large throttle openings are introduced at low rpm's. If, while operating in the light load/cruise mode, the DFO detects a rapid opening of the throttle, a pre-determined amount of additional fuel is added to further increase throttle response and acceleration beyond what a factory fuel map will deliver. RevTech Stealth DFO for Big Twins Stealth DFO for Dyna Glide, 0-10 Softail, 0 Touring models $ RevTech Stealth DFO HP for Big Twins The Stealth DFO HP has OEM-style connectors for an effortless installation and allows for more fuel to be added for applications with 95" or more of displacement. Its stealth technology is required on Big Twins Stealth DFO HP for Dyna Glide, 0-10 Softail, 0 Touring models $ RevTech Stealth DFO for Big Twins The Stealth DFO has OEM-style connectors for an effortless installation. Its stealth technology is required on 05 Big Twins Stealth DFO for Big Twins $ RevTech Stealth DFO HP for Big Twins The Stealth DFO HP has OEM-style connectors for an effortless installation and allows for more fuel to be added for applications with 85 or more horsepower. Its stealth technology is required on 05 Big Twins Stealth DFO HP for Big Twins $ RevTech Stealth DFO for 0-13 Sportster Models The Stealth DFO has OEM-style connectors for an effortless installation Stealth DFO for 0-13 Sportster models $ TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

4 Dynatek Fusion EFI with Fuel and Ignition Control The new Dynatek Fusion EFI with Fuel and Ignition Control is an ignition and fuel injection control module that plugs in line with the bike s stock ECM. It uses original equipment style connectors, so no splicing or cutting of the harness is required. The Fusion EFI has 250 rpm resolution and 10 throttle position columns giving you up to 640 individual mapping points for fuel and an equal number for ignition timing. Ignition Timing Control- Significant horsepower can often be made by making timing adjustments as well as being able to correct detonation problems that may occur. You can advance or retard your stock timing curve by +/- 20 degrees using the included Control Center software. Fuel Control - The Dyna Fusion allows for very specific fuel adjustment of the entire range of throttle openings and RPM combinations. Adjustments can also be based on additional inputs such as cylinder head temp or gear position. Increased Rev Limit- The rev limiter is raised to 6200 RPM. Compatible with the DynaTune auto tuning kit- The Dyna Fusion can be used with the DynaTune auto tune kit for on the fly automatic fuel adjustment. DynaTune units come with 18mm sensors. Some models will require installation/weld of new bungs (included) Fits 883 Sportster models $ Fits 883 Sportster models $ Fits 883 Sportster models $ Fits 1200 Sportster models $ Fits 1200 Sportster models $ Fits 1200 Sportster models $ Fits Touring models $ Fits Touring models $ Fits Touring models $ Fits Touring models $ Fits Softail models $ Fits Softail models $ Fits Softail models $ Fits Softail Deluxe / Heritage models $ Fits Dyna Glide models $ Fits Dyna Glide models $ Fits Dyna Glide models $38.99 DynaTune Auto Tune Units Dynatune module for Delphi EFI $ Dynatune module for CAN-BUS EFI $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

5 APPAREL SEATS & BAGS FOOT HAND LIGHTING ELECTRICAL RCX-Celerator Closed-Loop Fuel Management System by RC Components The only Closed Loop Fuel Management System that utilizes the factory Dephi ECU and factory sensors. Quick connect plugs for easy installation. Available for all Throttle by Wire models. Available for all Harley Delphi & Magneti-Marelli ECU. Works in conjunction with factory Closed Loop System and uses both factory O2 sensors. No manual adjusting Tamper proof surface mount design. Maximizes performance and efficiency while decreasing emissions and fuel consumption. Replaces costly and punishing Dyno time. Automatically adjust as you ride and compensates for changes in load conditions. Re-calibrates for specific modifications made to your motorcycle such as pipes, air cleaner, etc. Increases horsepower and torque up to 20% for most motorcycles. Works in conjunction with both factory and race tuner downloads. Made in USA Fits FXST, Dynas, FLH and V-rod models Has 3-pin Flat Throttle Position Sensor plug and includes one O2 sensor $ *Fits 06 FXST and Touring models. Has 3-pin Round Throttle Position Sensor plug and includes one O2 sensor......$ *Note: On 2005 Harley models they had two different Throttle Position Sensor plugs. If it s a Flat Throttle Position Sensor plug you should use CCI# Terminal Velocity III unit Fits all Big Twin models with Magneti Marelli fuel injection from Has Flat Throttle Position Sensor plug and includes one O2 sensor $ Fits Softail models 0-11, Dyna Glide models and all 0 Touring (2010 CVO) models. Has Round Throttle Position Sensor plug and uses factory O2 sensors $ Fits Softail and Dyna models including Switchback $ Fits Sportster models Has 3-pin Flat Throttle Position Sensor plug and uses factory O2 sensors $ Fits V-Rod models Has 3-pin Flat Throttle Position Sensor plug and uses factory O2 sensors $ Replacement O2 sensor (sold each) $ Replacement O2 sensor bung (sold each) $15.99 Daytona Twin Tec TCFI 4 Fuel Injection Controller Kit Features Fully programmable plug-in replacement for Twin Cam with the 36 pin Delphi controller with J1850 data bus. Not compatible with 2008-Up touring models with electronic throttle control or 2011-Up Softail and 2012-Up Dyna models with CAN data bus. Simultaneously auto-tune fuel curves for front and rear cylinders under actual riding conditions with WEGO IIID dual channel wide-band oxygen sensor interface. Robust alpha-n (throttle position and RPM based) fuel control eliminates problems with long duration/high overlap camshafts. Extended data logging and diagnostics. DataFLASH memory stores full 60 minutes of operating data at 10 samples/second. Powerful Windows software for custom programming and extended data logging and diagnostics. Programmable user input and output (not available in TCFI EX version) TCFI 4 Fuel Injection Kit for Twin Cam with 36 pin Delphi system $ Replacement Parts Wide-band exhaust gas oxygen sensor (cannot be used with original WEGO system. Replacement for Bosch LSU 4.2 sensor for WEGO II) $ Weld nut (18 x 1.5mm) $ Hex socket plug (18 x 1.5mm) permits removal of sensor after completion of tuning $6.49 Notice: If your highway motorcycle is emission-controlled, that is, if it is newer than a 198 model, any modification to the carburetor is a violation of Federal law and the laws of some states. Further, modifications to the air cleaner which affect the air flow, or change the configuration of the air cleaner or air inlet system, is likewise a violation of law. Such modification may not be performed on any motorcycle in which is used on public roads or highways. EXHAUST ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

6 TCFI5 EFI Tuner for CANBUS Models by Daytona Twin Tec TCFI Gen 5 Fuel Injection Kit for 2012-Up Softail and Dyna with CAN data bus, also fits all 2014 models (except Touring). Includes TCFI Gen 5 fuel injection controller, USB interface for PC link, WEGO IIID dual channel wide-band exhaust gas oxygen sensor interface, two Bosch LSU 4.2 wide-band exhaust gas oxygen sensors, and two 18 x 1.5mm weld nuts for exhaust pipe. Fully programmable plug-in replacement for the 36 pin controller with CAN data bus used on 2012-up Softail and Dyna models. Not compatible with 2011 Softail that uses a different size controller. Continuously auto-tunes fuel curves for front and rear cylinders under actual riding conditions with WEGO IIID dual channel wideband oxygen sensor interface. Robust alpha-n (throttle position and RPM based) fuel control eliminates problems with long duration/high overlap camshafts. Extended data logging and diagnostics. DataFLASH memory stores full 60 minutes of operating data at 10 samples/second. Powerful Windows software for custom programming and extended data logging and diagnostics. Two programmable user inputs for functions such as two stage RPM limiter, nitrous retard, and shift kill. Two programmable user outputs for functions such as shift light, nitrous activation, and electric shifter. The TCFI solves tuning problems with highly modified engines. Alpha-N eliminates any dependence on manifold pressure and is unaffected by long duration/high overlap camshafts. The user programs a table with the desired air/fuel ratios - the system then does the rest TCFI5 for 12-Up Softails and Dynas $ Daytona Twin Tec Twin Tuner 2 The Twin Tuner II has the same features as the Twin Tuner and additionally it allows you to adjust the ignition timing to the requirements of your engine. You can add or subtract fuel and retard spark timing up to 10 degrees Fits all fuel injected Big Twins from with 36 pin Delphi ECM $ Fits all fuel injected Touring models from with 3 pin Delphi ECM $ Fits all fuel injected Big Twins with CAN-BUS system and all 2014 (except Touring) $ Oxygen Sensor Harness Extensions Used to extend the factory 12mm O2 sensor harness with 4 pin plugs when an aftermarket exhaust is installed that has a different bung location. Harness length is 22. Sold each O2 sensor harness extension $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

7 61416 APPAREL SEATS & BAGS EFI Fuel Line Kits by Goodridge USA These durable and attractive kits feature your choice of either clear or black PVC coated, Teflon lined, stainless steel braided hoses with chrome plated steel valves and hardware. Kits come complete with fuel line, necessary hardware and replacement o-rings. FOOT HAND Clear coated Braided Stainless Steel Fits all Touring models and 04-Up Dynas $ Fits all 08-Up Touring models $ Fits all 0-Up Sportster models $68.99 Black PVC coated Braided Stainless Steel Fits all Touring models and 04-Up Dynas $ Fits all 08-Up Touring models $ Fits all 0-Up Sportster models $68.99 LIGHTING ELECTRICAL EXHAUST ENGINE Parts for Fuel Injected Models by Standard Motor Products Competitively priced and high-quality American-made alternatives to the Original Equipment replacement components for the electronic fuel injection systems on many models from Sold each Injector for Delphi EFI Twin Cam models from (repl. OEM # ) $ High-Flow fuel injector for Delphi,.4 lbs./hr. flow 3-bar (up-grade repl. for OEM )..... $ Air temperature sensor for models from (repl. OEM ) $ Engine temperature sensor for Twin Cam fuel injected models from (repl. OEM # except XL models) $ Throttle position sensor fits Twin Cam fuel injected Softail models from 01-05, FLT models from 02-05, Dyna Glide models from and XL models from 0-13 (repl. OEM # ) $ Throttle position sensor, all EFI bikes (repl. OEM ) $ Barometric sensor fits fuel injected Evolution FLT models from (repl. OEM # ) $ High performance map sensor 250 KPA for Magneti Marelli $ Map sensor, (repl. OEM ) $ Idle air control motor for Twin Cam models from (repl. OEM# ) $ Fuel pressure regulator ( 3-Bar) stock Magneti Marelli for models from (repl. OEM ) $ High performance fuel pressure regulator (3.5 Bar) for models from ( up-grade repl. for OEM ) $ Coolant temp. sensor for V-Rod models (repl. OEM ) $16.99 Fuel Line Fitting Cover This chromed cover will conceal the EFI fuel fitting underneath the tank, includes hardware Fuel fitting cover for 03-Up Touring models, 02-Up Softails and 04-0 Dynas (Repl. OEM # ). $ Fuel Inlet Fittings for Keihin Carburetors Stock type replacement fuel inlet fitting. Presses into the carburetor body. Sold each Fits 4-speed Big Twins from 9-80; Sportster models from late 6-80 and 83-8 (repl. OEM )... $ Fits Big Twin models from 6-8 and 81-05; Sportster models from and (repl. OEM 231-6).. $9.99 GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

8 Mikuni HSR42 and HSR45 Smoothbore Carburetors and Kits Improve starting, rideability, power and torque. The adjustable accelerator pump and smoothbore design combine to give a big increase in air flow over the earlier HS40 for excellent throttle response in any riding situation. Other features include a two-piece throttle slide that rolls on stainless roller bearings, a lighter throttle return spring, a low-speed air screw, and an enlarged needle valve and float bowl. All kits are specifically designed for each application. HSR42 Easy Carburetor Kits High-performance kits mount to stock intake manifold and include the carburetor, adapters, air cleaner cover (where necessary), and detailed installation/tuning manuals Fits Twin Cam 88 models from and Evolution Big Twin models using Screamin Eagle air cleaner $ Fits Evolution Big Twin models with CV carburetors from $ Fits 1200cc Sportster models from $ Fits 1200cc Sportster and carbureted Buell models from (requires aftermarket high-performance air cleaner assembly) $ Deluxe Total HSR42 and HSR45 Kits With a high-performance intake manifold and free-flowing K&N filter assembly, Mikuni s ultimate performance package has more top-end power and crisper throttle response. Each kit includes a 42mm or 45mm carburetor, manifold, air filter assembly, chrome air cleaner cover, hardware and detailed installation instructions and a tuning manual. These kits include a crankcase breather kit and utilize your stock throttle and idle cables HSR42 kit for Evolution Big Twins from $ HSR42 kit for Twin Cam 88 models from $ HSR45 kit for Evolution Big Twins from $ HSR45 kit for Twin Cam 88 models from with performance modifications or 95" big-bore kit $69.99 Note: models require the use of Original Equipment or aftermarket throttle and idle cables from models. Mikuni HSR42/HSR45 Carburetors Custom bike builders looking for Mikuni performance and showwinning style will find everything they re looking for in these versions of the popular Mikuni carburetors. Mid-range jetted for easy bolt-on installation to a wide variety of bikes. Comes without cables or intake adapter to permit tailoring to specific custom applications. Available in polished and standard aluminum finishes Polished HSR45 carb ONLY $ Standard HSR45 carb ONLY $ Polished HSR42 carb ONLY $ Standard HSR42 carb ONLY $34.99 Replacement Parts Rebuild kit for HSR42/45 carbs $ K&N 2 1/2"-wide filter element $ K&N 3"-wide filter element $ Chrome air cleaner cover (without cutout) $ Chrome air cleaner cover (with cutout) $ Short idle adjusting screw, 61 mm flexible (does not include spring) $ Long idle adjusting screw, 158 mm flexible (does not include spring) $ /45 Intake manifold for Twin Cam 88 models with MAPS hole $ /45 Intake manifold for Evolution models without hole $ Rubber flange adapter for late 45 mm carb. Black w/stainless clamp $ Clamp for CC # s $ Rubber flange adapter for early HSR42 carbs. Black w/stainless clamp $ Rubber flange adapter for early HSR45 carbs. Black w/stainless clamp $ Choke cable $29.99 Note: Applications listed here are for early Mikuni kits ONLY. Kits manufactured after May of 1999 use stock cables. Black Top Cover for Mikuni Carburetors This smooth black satin powder painted top cover for your Mikuni carburetors will put the finishing touches to blackout your bike with. Includes mounting hardware and gasket. Sold each Fits Mikuni HSR 42mm & 45mm carburetors $ Fits Mikuni HSR 48mm carburetor $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

9 APPAREL SEATS & BAGS Mikuni HSR42, 45, and 48 Rebuild Kit Kits contains everything to rebuild HSR42, HSR45, and HSR48 Mikuni carburetors Mikuni Rebuild Kit $35.99 Replacement Parts for Mikuni HS 40 Smoothbore Carburetors You can still get the service parts to keep that faithful old smoothbore working fine Rebuild kit $ Rubber carburetor coupler, Replacement adapter for Mikuni HS40 smoothbore carburetor kits with 2 15/16" center-to-center stud spacing $ Black vinyl throttle cable.....$ Black vinyl idle cable $ K&N air filter element $ Chrome air cleaner cover.....$51.99 CV Air Cleaner to Mikuni Adapter Kit Includes everything you need to mount stock or aftermarket air cleaners originally designed for CV carbs to a Mikuni carburetor Fits Mikuni HSR4 2 and HSR45 carburetors $ Adapter only $ Screw set (sold each) $ O-ring (sold each) $1.49 FOOT HAND LIGHTING ELECTRICAL EXHAUST Mikuni 48 mm Smoothbore Carburetor Kits Serious performance carburetor for race applications only! Will supply the fuel delivery needs for 120+ horsepower engines when used with an electric fuel pump (not included). This larger version of the HSR42 and HSR45 series carburetors will not clear the gas tank on stock models, and cannot be used as direct replacement for stock carburetor. Features 8 mm bolt hole centers and kits use O.E. style cables Polished carb kit (contains 48 mm polished carb, S&S rubber flange adapter for Super G intake manifold, and four main jets) $ Rubber flange adapter for S&S Super G intake manifold...$31.99 Chrome Top Covers for Mikuni Carburetors Brighten up the top of your carburetor with a chrome cover. Chrome mounting hardware, gasket and wrench included. Fits 42 mm and 45 mm carburetors. Sold each Smooth $ HSR logo $28.99 Jet Assortment for Mikuni Carbs Jet assortment fits HSR42 and HSR45 carburetors. Includes 2 each of 150 thru 10 main jets, 2 each of 22.5 thru 35 pilot jets, 1 each of 95, 96, and 9 needles. 2 #60 accelerator pump nozzles and clips and washers piece jet assortment $ Individual Jets for HSR42 and HSR45 Main Jets Pack of 4. Priced each #150 main $ #152.5 main $ #155 main $ #15.5 main $ #160 main $ #162.5 main $ #165 main $ #16.5 main $ #10 main $ #12.5 main $ #15 main $ #1.5 main $ #180 main $ #200 main $2.50 Individual Jet Needles Sold each for HSR $ for HSR $ for HSR $ for HSR $ for HSR $ for HSR $ for HSR $ for HSR $ Pilot Jets Pack of 4. Priced each #20 pilot $ #22.5 pilot $ #25 pilot $ #2.5 pilot $ #30 pilot $ #32.5 pilot $ #35 pilot $ #3.5 pilot $ #40 pilot $ #45 pilot $ #50 pilot $ #55 pilot $ #60 pilot $2.50 Accelerator Pump Nozzles Sold each $ $ $ ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

10 or Deluxe Rebuild Kit for Keihin Carburetors All the rubber components contained in this exclusive 1-piece kit are molded from a Viton material that resists swelling in all types of fuels including methanol and oxygenated fuels. Even the float bowl o-rings don t swell when removed Fits all Keihin carburetors (except CV) from $ or Rebuild Kit for Keihin Carbs This 1-piece rebuild kit includes all the necessary parts required to rebuild any Keihin carburetor (except CV type), and is one of the most complete kits available today Fits all Keihin carburetors (except CV type) from $12.99 High-Performance Tuning Kit for CV Carburetors This precision carb re-calibration kit allows full range performance tuning without sacrificing reliability. Kit includes needles (early and late styles) with adjusting washers, main jets (150 thru 190), main jet holder, slide spring and instructions. Fits Big Twin and Sportster models with 40 mm Keihin CV carbs Tuning kit $1.99 Rebuild Kit for Keihin CV Carbs Includes everything necessary to rebuild the Keihin constant velocity carburetors on all Big Twin and Sportster models from Rebuild kit $12.99 Rebuild Kits for Keihin Carbs Fits Sportster models from 6-8 and Big Twins from 6-E....$ Fits Sportster models from 9-82 and Big Twins from L $ Fits Keihin type carburetors on Big Twin and Sportster models from 83-8, Sportster with Keihin Butterfly carb also Big Twins from $9.99 Andrews High-Flow Accelerator Pump Kit for Keihin Carburetors Improves the performance of stock Keihin carburetors. Fits Big Twin and 80-8 Sportster models. Bolt-on extra power in 30 minutes by simply removing the float bowl, drilling one small hole in it, and installing this high performance accelerator pump body. Low and mid-range throttle response are noticeably increase Accelerator pump kit $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

11 APPAREL SEATS & BAGS Air Cleaner Adaptor Allows the installation of air cleaners with a CV type bolt pattern to an S&S carb. Use of an air cleaner support bracket with correct spacers is recommended Adapter CV to S&S bolt pattern $ Enrichener Knobs for S&S Carbs Tired of that boring choke knob on your carb? Try one of these three knobs to add good looks to good function. They fit S&S Super E, B and G Carburetors Solid Cross, Enricher Knob for S&S $ Cross, Enricher Knob for S&S $ Star, Enricher Knob for S&S $19.99 FOOT HAND LIGHTING ELECTRICAL Vulcan Engineering S&S 1 & 3/8 Carb Spacers Billet Aluminum, O-ringed Groved Works with 5 & 6 Gallon Fat Bobs Super B&E $ Super G $ Super D $ /8 Super B&E $32.99 EXHAUST ENGINE Billet Flange Manifold Adapter This adapter allows the use of a Mikuni HSR42 or late model Keihin CV carburetor on a Shovel-head, Panhead, Sportster, or early Evolution model with 2-bolt flange manifold. Each unit is CNCmachined from billet aluminum Manifold Adapter $31.99 Adjustable Enrichener for S&S Carburetors This adjustable enrichener replaces the stock fixed enrichener on all S&S Super B and D carburetors. Allows for easier starting and warm up Adjustable Enricheners $9.99 GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS Vulcan Engineering Mikuni Hi-Flo Carb Back Manifolds Precision Machined bore. Tappers from Mikuni outlet diameter to S&S manifold inlet size. Substantial flow increase using S&S s larger plenum intake manifold. Ideal for stroker & big bore motors that require odd length intake manifolds. Includes O-ring & metric hardware HSR-42 Mikuni to S&S B&E manifold $ HSR-45 Mikuni to S&S B&E manifold $ HSR-45 Mikuni to S&S G manifold $ HSR-48 Mikuni to S&S G manifold $ HSR-48 Mikuni to S&S B&E manifold $ Manifold Adapter O-Ring Kit These adapters allow almost any possible combination of early (o-ring) or late (rubberband) manifolds and heads to be converted to the superior sealing 8-85 style rubberband intake seals and clamps. Kit includes 4 standard adapters and 2 stroker adapters. Standard adapters also work great on damaged o-ring style heads or cylinders. Stroker adapters convert most o-ring manifolds to stroker length Adapter kit $5.49 Note: Manifold not included. SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

12 68816 VOES Switches These are Original Equipment parts. Replacement vacuum operated electric switch Fits Softail, FXR and Dyna Glide models from (repl. OEM ) $ Fits Softail and 4-speed FX models from and Sportster models from (repl. OEM ) $ Fits FXR models from and Sportster models from (repl. OEM ) $ for RevTech Engines, 6 Hg...$48.99 Flange-Style Adaptors Adaptors for Mikuni and Lectron carbs. Constructed of reinforced, temperatureresistant synthetic rubber, these versatile adaptors permit the mounting of 36-44mm spigot-style carbs to all stock flange-style manifolds. 132 Fits mounting 36-38mm spigot-style carbs to flange-style manifolds with a 2 3/4" center-to-center stud spacing $ Fits mounting 40-44mm spigot-style carbs (except Mikuni smoothbore) to flange-style manifolds with a 3 5/16" center-to-center stud spacing $ Rubber carburetor coupler, Replacement adapter for Mikuni HS40 smoothbore carburetor kits with 2 15/16" center-to-center stud spacing $24.00 Late Model Intake Manifold Flanges OEM style replacement intake manifold flanges for late Sportsters and Big Twins. We also offer an oversize flange set for 0 and later Softail and Dyna models that have been equipped with larger throttle bodies. Sold in sets Intake manifold flange set 0-14 XL $ Intake manifold flange set Big Twins $ Oversize intake manifold flange set 0-14 Big Twins $34.99 Fuel Line Support Routes the fuel line between the cylinders. Chrome duplicate of the support on most models Installs on lower intake manifold flange bolt. Replaces OEM Card of Fuel Line Support $1.00 Spigot-Style Adaptors Straight-thru and stepped spigot-style manifold adaptors. Double internal lip ensures an air tight seal while a thick 1/4"-wall and full 3/8"-thick center section provide a strong, stable mounting Stepped manifold adapter for use with 36-38mm spigot-style carbs $ Straight-thru manifold adapter for use with 40-44mm spigot-style carbs $9.99 Intake Manifold Flanges Fit Evolution Sportster models and Big Twin models Also fit RevTech and S&S manifolds for Evolution models Front and rear intake flange set. Sold as pair $ Rear flange ONLY (replaces OEM A) sold each $ Front intake flange. (repl. OEM A) Sold Each $ Intake manifold seals (replaces OEM A) pack of 10...$2.00 Choke Wires Up to 3"-longer than stock to fit almost all models with push/pull choke controls "-long for dash-mounted choke assemblies with 3/16" shank and thread. Knob and inner wire $ Kabel for non CV carbs $ Motor mount/under tank style for most Sportster and Buell models with CV carbs (repl. OEM ) $12.99 Compliance Fittings Replacement compliance fittings with extra-thick flanges to eliminate leakage at the head surface. Fit Evolution Big Twin models from Sold in pairs Replaces OEMs A, A $25.99 Chrome Manifold Flange Set Fits Big Twin models and Sportster models Replaces OEMs A and A $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

13 APPAREL SEATS & BAGS FOOT Cable Blocks Attaches inner cable to the carburetor on all models thru 0. Includes screw and cotter key. Card of five Cable Block $4.00 Intake Seals for Sportster Models & Big Twin Models Carburetor to intake manifold seals for Big Twin and Sportster models with CV carbs from Replaces OEM (pack of 10) Intake Seals $3.80 Stainless Steel Aircraft-Style Intake Clamps Improved by reducing the T-bolt diameter size and bending it to conform to the clamp s contour, making it easier to install. Includes manifold seals and selflocking nuts. Sold in pairs Fit Shovelhead, Sportster and Panhead models from 55-E $ Fit Shovelhead and Sportster models from late $15.99 HAND LIGHTING ELECTRICAL EXHAUST Custom Air Cleaner Braces Chrome support braces come with all necessary hardware. For Stock Carburetors For Shovelhead Big Twins and Sportster models with Bendix or Keihin carburetors Fits Sportster models $ Fits all Shovelhead models $.99 For Teardrop Air Cleaners Recommended when installing Teardrop air cleaners Fits Shovelheads from 66-84, Replaces OEM T $.99 Intake Seal Kit This kit contains the parts necessary to reseal the intake manifold on Big Twins from 90-Up and Sportster models from 88-Up. Kits sold in packs of Intake Seal Kit. (repl. OEM A and ) $3.40 Intake Manifold Seals O-ring style for Shovelhead, Panhead and Sportster intake manifolds from 55-E8. Replaces OEM Pack of 10. Price each O-ring Manifold Seals $0.40 Rubberband style for Shovelhead and Sportster models from Replaces OEM Pack of 10. Price each O-ring Manifold Seal Rubberband Seal $3.00 ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE Manifold Spacer for Flange- Mount Carbs /16"-thick insulating spacer with gaskets for all carbs having 23/4" center-to-center stud mounting. Original Equipment on Bendix and Keihin carbs from 8-89 to prevent engine heat from being transferred to the carburetor. Replaces OEMs A and Sold each. 135 Manifold Spacer $4.99 Chrome Intake Clamps Chrome clamps machined into matched halves for a tight, perfect fit combined with superior sealing and strength. Include sockethead hardware. Sold in pairs Fit Shovelhead, Sportster and Panhead models from 55-E $ Fit Shovelhead and Sportster models from late $19.99 Intake Manifold Seals O-ring style for Shovelhead, Panhead and Sportster intake manifolds from 55-E8. Replaces OEM Pack of 10. Price each O-ring Manifold Seals $0.40 Rubber band style for Shovelhead and Sportster models from Replaces OEM Pack of 10. Price each O-ring Manifold Seal Rubberband Seal $3.00 WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

14 Custom Chrome Modular Air Cleaner Kits Choose any one of our front plates to install on one of our Deluxe or Economy Air Cleaner Kits Custom Chrome Deluxe Air Cleaner Kits Custom Chrome Economy Air Cleaner Kits Custom Chrome Economy Air Cleaner Kits Let your motor breath for the performance you want without breaking the bank. These high flow air cleaner assemblies can be combined with any of the front covers listed on this page. Mounting bracket for your application sold separately Hi-Flow air cleaner basic kit $ Custom Chrome Deluxe Air Cleaner Kits These deluxe air cleaner kits are as beautiful as they are functional, they are made of billet aluminum and feature an internal breather system available in chrome or black finish. Combine them with any of the front covers listed on this page for the look you want Air cleaner kit black Big Twins 93-Up $ Air cleaner kit chrome Big Twins 93-Up $ Air cleaner kit black Touring models 08-Up $ Air cleaner kit chrome Touring models 08-Up $ Air cleaner kit black XL models 91-Up $ Air cleaner kit chrome XL models 91-Up $ Mounting Brackets Fits Big Twins 93-Up (Except 08-Up Touring) $ Fits EFI XL models 0-Up (requires breather kit) $ Fits XL models (91-Up requires breather kit) $ /2" Wide Spacer for Touring models 08-Up $ Bracket with Breather for Touring models 08-Up $65.99 Custom Chrome Air Cleaner Front Covers (Matches Our RevTech Wheels - Black Backing Plate Sold Separately) Sinister Chrome Sinister-8 air cleaner cover $ Black Sinister-8 air cleaner cover $89.99 Speedstar Chrome Speedstar air cleaner cover $ Black Speedstar air cleaner cover $89.99 Supercharger Chrome Supercharger air cleaner cover $ Black Supercharger air cleaner cover $89.99 T Chrome T-5 air cleaner cover $ Black T-5 air cleaner cover $89.99 Velocity Chrome Velocity air cleaner cover $ Black Velocity air cleaner cover $89.99 M Supercharger *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Sinister-8 Speed Star T-5 Velocity Please see Cautionary Information in back of catalog.

15 Custom Chrome Air Cleaner Front Covers Our stellar air cleaner front plates are designed for our Deluxe and Economical Air Cleaner Kits, or if you ve already started your journey to horsepower, it will fit on your Screamin Eagle Stage 1 or Arlen Ness Big Sucker Stage 1 Air Cleaner Kits as well!!! Our covers are made of 6061-T6 Billet aluminum and come in High Finish Chrome, Black Contrast Cut or Bronze, Bronze and Black. We also have the perfect touch to our RevTech Billet Wheel line. Black Backing Plate & Mesh Wire Screen Sold Separately. Finishes Chrome Black Cut Bronze & Black APPAREL SEATS & BAGS FOOT 3-D Active 3-D Active 3-D Active Custom Chrome Air Cleaner Covers 3D Active Chrome & Black 3D Active air cleaner cover... $ Black & Raw 3D Active air cleaner cover.... $ Bronze & Black 3D Active air cleaner cover. $ Splade Chrome 4-Splade air cleaner cover $ Black 4-Splade air cleaner cover $ Bronze 4-Splade air cleaner cover $ Splade Chrome 5-Splade air cleaner cover $ Black 5-Splade air cleaner cover $ Bronze 5-Splade air cleaner cover $56.99 Classic Smoothie Chrome Classic Smoothie air cleaner cover. $ Black Classic Smoothie air cleaner cover.... $42.99 Hornet Chrome Hornet air cleaner cover $ Black Hornet air cleaner cover $ Bronze Hornet air cleaner cover $64.99 Lone-Star 6293 Chrome Lone-Star air cleaner cover $ Black Lone-Star air cleaner cover $62.99 Maltese Cross Chrome Maltese Cross air cleaner cover.... $ Black Maltese Cross air cleaner cover $59.99 Prowler Chrome Prowler air cleaner cover $ Black Prowler air cleaner cover $54.99 Sidewinder Chrome Sidewinder air cleaner cover $ Black Sidewinder air cleaner cover $54.99 Smooth Cross Chrome Smooth Cross air cleaner cover.... $ Black Smooth Cross air cleaner cover $ Bronze Smooth Cross air cleaner cover..... $55.99 Replacement & Optional Parts Replacement Filter $ Black front plate $ Round 5 3/4" Diameter Stainless Steel Wire Mesh $ Splade 5-Splade Hornet Lone-Star Sindwinder 4-Splade Classic Smoothie Hornet Maltese Cross Smooth Cross Splade Classic Smoothie Lone-Star Prowler Smooth Cross HAND LIGHTING ELECTRICAL EXHAUST ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

16 Custom Chrome Hi-flow Air Cleaners Custom Chrome Hi-Flow Aircleaners Allowing your motor to breathe is the first step to horsepower. What better way to start than with a kit that is stylish and economical. Our round 5-/8" air cleaner is made of 6061-T6 billet aluminum. The air cleaner assemblies come with a backing plate, a serviceable hi-flow filter and an eye catching front plate on top of a black plate and wire mesh to make it pop out! Available in either chrome or black anodized. The mounting support brackets and breather systems are sold separately. 4-Splade 5-Spade Classic Smoothie Hornet Prowler Sindwinder Smooth Cross 4-Splade Prowler Chrome 4-Splade Hi-Flow Aircleaner $ Chrome Prowler Hi-Flow Aircleaner $ Black 4-Splade Hi-Flow Aircleaner $ Black Prowler Hi-Flow Aircleaner $ Splade Chrome 5-Splade Hi-Flow Aircleaner $ Black 5-Splade Hi-Flow Aircleaner $ Classic Smoothie Chrome Classic Smoothie Hi-Flow Aircleaner $ Black Classic Smoothie Hi-Flow Aircleaner $99.99 Hornet Chrome Hornet Hi-Flow Aircleaner $ Black Hornet Hi-Flow Aircleaner $ Sidewinder Chrome Sidewinder Hi-Flow Aircleaner $ Black Sidewinder Hi-Flow aircleaner $ Smooth Cross Chrome Smooth Cross Hi-Flow Aircleaner $ Black Smooth Cross Hi-Flow Aircleaner $ Brackets with Hardware Fits Big Twins 93-Up (Except 08-Up Touring) $ Fits EFI XL models 0-Up (requires breather kit) $ Fits XL models (91-Up requires breather kit) $ /2" Wide Spacer for Touring models 08-Up $ Bracket with Breather for Touring models 08-Up $65.99 Replacement Parts Replacement Filter $ Black front plate $ Round 5 3/4" Diameter Stainless Steel Wire Mesh $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

17 APPAREL SEATS & BAGS FOOT HAND LIGHTING Digger Air Cleaners Kits come ready to install, complete with HP filter, 90 degree manifold & custom housing, made from CNC billet aluminum. Can be used in forward facing or vertical positions. Use with correct adapter bracket kit for your application, sold separately Chrome coned Digger air cleaner $ Black coned Digger air cleaner $ Chrome chopped Digger air cleaner $ Black chopped Digger air cleaner $ Replacement air filter $44.99 Mounting Brackets Fits Big Twins 93-Up (Except 08-Up Touring) $ Fits EFI XL models 0-Up (requires breather kit) $ Fits XL models (91-Up requires breather kit) $ /2" Wide Spacer for Touring models 08-Up $ Bracket with Breather for Touring models 08-Up $ Vertex Air Cleaner by DNA Add style and performance to your ride. Air cleaner assemblies available in chrome or black finish. Breather brackets come with all necessary hardware. A fuel tuner is recommended if used with free flowing exhaust. When using brackets listed, the air cleaner can be mounted vertically or horizontally Vertex air cleaner chrome $ Vertex air cleaner black $ Replacement air filter $50.99 Carb/EFI Support Brackets Breather bracket S&S carbs chrome $ Breather bracket S&S carbs black $ Breather bracket CV carbs/efi (exc. TBW) chrome.... $ Breather bracket CV carbs/efi (exc. TBW) black $ Note: When using all brackets listed above with the air cleaner can be mounted vertically or horizontally. ELECTRICAL EXHAUST ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES Custom Velocity Stack Air Cleaner Do you like the looks of a velocity stack but don t want unfiltered air in your engine? Then this is your air filter, made of billet aluminum and available in chrome or black finish. Fits all CV Carb & EFI models, mounting kits sold separately V-stack air cleaner chrome $ V-stack air cleaner black $ Replacement chrome filter $ Replacement black filter $24.99 Mounting Brackets Fits Big Twins 93-Up (Except 08-Up Touring) $ Fits EFI XL models 0-Up (requires breather kit) $ Fits XL models (91-Up requires breather kit) $ /2" Wide Spacer for Touring models 08-Up $ Bracket with Breather for Touring models 08-Up $65.99 CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

18 Inverted Series Air Cleaner Kits by Arlen Ness The ultimate combination of performance and design for your V-Twin engine. Each handmade air filter is made in the USA and features an inverted pleated top with pleated sides to maximize airflow. Our pre-oiled black filter element is encapsulated in a stainless steel jacket for the ultimate in style and durability. Forged air filter housings feature built in velocity stacks that scream performance and enhance looks. Forged billet backing plate features our proven radius inlet, hidden breather hardware and our industry leading Big Sucker patented technology. Available in chrome or black anodize finishes. All mounting hardware and gaskets are included. Slot Track Inverted Air Cleaner Slot Track air cleaner for 08-Up FLT chrome $ Slot Track air cleaner for FLT black $ Slot Track air cleaner for Big Twin (except TBW) chrome $ Slot Track air cleaner for Big Twin (except TBW) black $ Deep Cut Inverted Air Cleaner Deep Cut air cleaner for FLT chrome $ Deep Cut air cleaner for FLT black $ Deep Cut air cleaner for Big Twin (except TBW) chrome $ Deep Cut air cleaner for Big Twin (except TBW) black $ Beveled Inverted Air Cleaner Beveled air cleaner for FLT chrome $ Beveled air cleaner for FLT black $ Beveled air cleaner for Big Twin (except TBW) chrome $ Beveled air cleaner for Big Twin (except TBW) black $ Accessories Replacement filter for Inverted Series air cleaners $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

19 0496 STAGE I APPAREL SEATS & BAGS STAGE II FOOT HAND LIGHTING ELECTRICAL Stage I Big Sucker Air Filter Kit by Ness All-in-one aluminum backing plate features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. High performance air filter flows better than stock Accepts all oval or round Original Equipment outer air cleaner covers. Includes the backing plate, high-flow air filter, chrome banjo bolts, and all necessary hardware. EXHAUST Stage II Big Sucker Air Filter Kit by Ness Higher performance set-up flows 20% more air than the Stage 1 Big Sucker through the larger filter. All-in-one aluminum backing plate features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. Includes the backing plate, high-flow air filter, chrome banjo bolts, and all necessary hardware. Note: These kits do not fit engines equipped with the 103 Screamin Eagle kit. They also require the use of an 8 -round air filter cover which is standard on all Evolution models. Little-Sucker Air Cleaner Kits by Ness If you are looking for performance and you are not concerned about hidden hoses and billet covers, these kits are the right choice for your bike. Each Little-Sucker kit features a steel backing plate that is integrated into the air filter element so no additional backing plate is needed. These kits utilize the factory breather hoses and hardware and accept the factory air cleaner cover. Big Sucker Kits 2014 FLT Models FLT Models 99-Up Big Twins (except 08-Up FLT & FXD) All Carb and Fuel Injected Models (Except Fuel Injected FLT Models) Twin Cam FLT Fuel Injected Models 88-Up XL Models Stage I, Plain $ $ $ $ $ $ Stage II, Plain $ $ $ $ $ $ Stage I, for OEM cover, chrome $ $ $ $ $ Stage II, Chrome $ $ $ $ Little Sucker Kits Little Sucker Kit $ $ $99.99 Accessories and Replacement Parts Replacement Hardware Kit, Stage I Replacement Hardware Kit, Stage II Replacement Stage I Filter Replacement Stage II Filter $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $54.99 ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

20 Street Metal Intake by K&N K&N s New Street Metal Series High-Flow Air Intake Systems provide a good looking appearance, offer increased airflow and deliver more horsepower & torque to your Harley-Davidson motorcycle. The custom aluminum backing plate mounts directly to the throttle body via an aluminum integrated, internal-run breather system Hammer intake Twin Cams except throttle by wire $ Repl. filter element for $ Flare intake Twin Cams except throttle by wire $ Repl. filter element for and $ Ness Replacement Air Filters for Screamin Eagle Applications Direct replacement high performance filters for disposable filter elements found on the Screamin Eagle kits from the factory. These filters are 100% re-usable and washable so they will virtually last the life of your motorcycle. Use Ness Filter Tune-up Kits to recharge your filter and restore optimum performance. Filters are available in standard red filament or our exclusive SS stainless steel jacketed filament. Filters can accept Arlen Ness Stage 1 top covers for an exposed filter with a high performance and custom look and also accept stock Screamin Eagle covers. Replacement Filters Filter for FXST, 02-0 FLT, 9-0 FXD $ Filter for SE FLT $ Filter for SE FLT, stainless $69.95 Derby Sucker Filters These replacement filters for Screamin Eagle air cleaner kits will accept any 5-hole Big Twin style derby cover. Comes with everything you need to mount to your Screaming Eagle backing plate Filter for FXST, 02-0 FLT, 9-0 FXD $ Filter for FXST, 02-0 FLT, 9-0 FXD, stainless......$ Filter for SE FLT $ Filter for SE FLT, stainless $89.95 Shown on STG I Big Sucker Ness Pre-Filter for Big Suckers Cover your Stage I or Stage II Big Sucker when cleaning your bike or riding in the rain with this pre-filter (rain sock). Sold each Big Sucker pre filter STG I $ Big Sucker pre filter STG II $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

21 Performance intake systems APPAREL SEATS & BAGS FOOT HAND LIGHTING AIRCLEANER SYSTEMS APPLICATION YEAR BLACK Price Replacement Filter Black Price MIRROR Price Replacement Filter Mirror Price HP GAIN Dyna/Softail Models $ $ $ $ HP Sportster 883/1200 Models $ $9.99 n/a $ HP Touring Models $ $ $ $ HP Twin-Cam F/I Models $ $ $ $ HP ELECTRICAL EXHAUST ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE Installed with stock air cleaner cover RK SERIES COMPLETE SYSTEMS APPLICATION YEAR FILTER SIZE KIT Price Replacement Filter Price HP GAIN Dyna Models / $ $ hp Softail Models / $ $ hp Softail Models, Large Capacity / $ $ hp Sportster / $ $ hp Sportster / $ $ hp Touring Models / $ $ hp Twin-Cam Models / $ $ hp Twin-Cam Models, Large Capacity / $ $ hp 1) Excludes Twin-Cam Engines with the Magnetti-Marelli Fuel Injection System 2) Now 50-State Street Legal on most Models Part number and vehicle specific horsepower data shown, results will vary for other models and/or applications. Dyna, Sportster, Softail, and Twin-Cam are trademarks of Harley-Davidson. Harley-Davidson is a registered trademark of H-D Michigan, Inc. WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

22 Jammer Tear Drop Style Air Cleaner Assemblies by Paughco Designed and styled after the Tear Drop Air Cleaners of the past, these beauties are made of cast aluminum, polished, then brilliantly chrome plated. Measure 8 wide, by 4 1/2 high & 2 deep. Available in either Slotted or Non-Slotted and Smooth or Ribbed styles. Offered in versions to fit either S&S E and G carbs, or CV-Keihin and Delphi EFI Fittings included where required. Made in USA. Note: Will not fit Magneti-Marelli EFI systems or Touring models 08-Up. Non-Slotted Styles: Tear Drop Smooth A/Cleaner S&S E/G carbs $ Tear Drop Smooth A/Cleaner Keihin 88-06, Delphi EFI s (except Touring 08-14) $ Tear Drop Ribbed A/Cleaner S&S E/G carbs $ Tear Drop Ribbed A/Cleaner Keihin 88-06, Delphi EFI s (except Touring 08-14) $ Replacement Air Filter for Smooth and Ribbed Tear Drop Air Cleaners $14.95 Slotted Styles: Tear Drop Smooth Slotted A/Cleaner Cover for S&S E/G carbs $ Tear Drop Smooth Slotted A/Cleaner Cover for Keihin 88-06, Delphi EFI s $ Tear Drop Ribbed Slotted A/Cleaner Cover for S&S E/G carbs $ Tear Drop Ribbed Slotted A/Cleaner Cover for Keihin 88-06, Delphi EFI s (except Touring 08-14) $ Replacement Air Filter for Slotted Smooth and Slotted Ribbed Tear Drop Air Cleaners $ Jammer Derby Cover Air Cleaner Assembly This retro styled air cleaner was used on our Delta 88 custom build, and was an instant hit as soon as people saw it! Featuring an early style Derby Cover for the front, this air cleaner assembly incorporates a washable, re-usable air filter element and a backing plate that allows installation on stock Keihin CV carbs and Delphi EFI (except 08 and later Touring models). Optional adaptor rings are available separately for mounting to Mikuni & S&S E & G carbs. The air cleaner assembly measures 1/2 wide, high and 3 deep Jammer derby cover air cleaner assy $ Replacement filter element $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

23 APPAREL SEATS & BAGS FOOT HAND Chrome Swept Teardrop Air Cleaner Assembly This swept air cleaner is a great addition to any motorcycle with a teardrop stretched tank. It fits all models with CV carburetors from You must purchase the CC #31515 air cleaner support bracket separately Air cleaner ONLY $ Bracket Only for Evolution Big Twins $28.99 LIGHTING ELECTRICAL EXHAUST Knuckle Style Breather Snoots for S&S Carbs by Paughco Paughco has taken their early style breather snoots, and designed backing plates & mounts to fit them to S&S E & G carbs mounted on Evo & Twin Cam (non-efi) engines. Reminiscent of the breather snoots ran on Knuckleheads. Measure 4 wide at the widest part, 2 1/2 wide at the end, and 8 1/2 long. Chrome plated steel. No filter element included. A real classic look for retro rides! Made in USA by the crew at Paughco Knuckle Style Breather Snoot. S&S E&G- Evo s $ Knuckle Style Breather Snoot. S&S E&G-Evo/TC $84.99 ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE Early Style Breather Snoots A standard item on early models, these chromed breather snoots are available in either a smooth or ribbed version. Fit Bendix, Tillotson & Keihin (except CV) carbs. No filter element included. A real bad-ass look on retro rides! Made in USA by Paughco Breather snoot-smooth $ Breather snoot-ribbed $51.99 Classic " Round Air Cleaners Complete assemblies with filter and backing plate have a perfect chrome finish to fit Bendix/Zenith, Tillotson and Keihin carbs Fits Bendix/Zenith, Tillotson and Keihin (except CV) carbs thru $ Fits CV carburetors on Sportster models from Big Twins $59.99 Replacement Filters Fits S&S air cleaners (except Super E and G ) and " teardrop air cleaners, Replacement Premium air filter element $16.99 Note: These air cleaners will not fit with CC #1398 or OEM head-mounted Carburetor Support Brackets. WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

24 /2" Round Air Cleaners High-performance round air cleaners for Bendix/ Zenith, Keihin (except CV) and Tillotson carbs Plain chrome round air cleaner $ Plain black round air cleaner $ Replacement filter $10.99 Custom Skull Air Cleaner Available in a show chrome or black finish. Measures approximately 5.5 H x 6.0 W. Support brackets and breather sold separately, fits CV carb and EFI bolt pattern. Matching gas caps available in the sheetmetal section Skull air cleaner, chrome (except Touring 08-14) $ Skull air cleaner, black (except Touring 08-14) $ K&N 5" Round Air Cleaners Fits 36-38mm Mikuni carb (2/16" I.D. mounting flange).$ Fits 40-44mm Mikuni and 38-40mm Lectron carbs (2 3/4" flange) $ Fits Keihin/Andrews flowmaster carb (2 5/8" mounting flange) $ Fits 5 1/2" diameter S&S (except Super E and G ) and Keihin (except CV type) carbs $ /2" replacement element $ Polished Aluminum 3-D Skull Air Cleaner Inserts Sandcast aluminum with striking 3-D skulls polished to a brilliant shine. Includes mounting stud Fits 8" round Original Equipment air cleaners $ Fits S&S Super E and G air cleaners $ Fits Twin Cam models with Original Equipment air cleaner covers from $68.99 K&N Air Filters for RevTech Engines Specifically-designed for the early and late-style air cleaner housings on all RevTech 88" and 100" engines. Sold each Fits early-style RevTech engine air cleaner housings as well as Screamin Eagle high-flow air filter kits for Big Twin models (repl. OEM ) $ Fits late-style RevTech engine air cleaner housings $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

25 APPAREL SEATS & BAGS Breather Bolts for Twin Cams Replacement breather bolts for Twin Cam models. Sold each Twin Cam breather bolt. Replaces OEM $12.99 FOOT HAND LIGHTING ELECTRICAL EXHAUST RevTech Hop-Up Kits for CV Carburetors RevTech Free Flow Air Filter Kit Kit contains washable high flow filter, spacers, brackets and hardware. Fits Evolution Big Twins with CV carburetors from Replaces OEM A $66.99 RevTech Universal Head Breather Adapter Breather adapter permits installation of CC #59215 on Evolution Big Twin models with CV carburetors from Can also be used to install universal air cleaners on Big Twins with breather heads. Includes hose, banjo fittings, brackets and hardware Breather kit $33.99 Breather Kits for Custom Air Cleaners Required when installing custom air cleaners or carburetors on Evolution Sportster engines with the crankcase vented through the cylinder head (replaces OEM ) Fits Sportster models from 91-Up $29.99 ENGINE GASKETS ø /8 TRANSMISSION & CLUTCH ø 1/2 t= 1/16 Aluminium Head Breather Washers Aluminum head breather washers. Pack of 10. Price each...$0.50 DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL Breather Kits for Evolution Models Fits Big Twin models from and Sportster models from when custom air cleaners or carburetors are installed. Accepts standard 3/8" rubber hose. Sold in pairs Breather Kit $19.99 Bracket and Breather Kits for CV Carburetors Install aftermarket air cleaners on late model bikes with cylinder head crankcase breather systems. Kits include everything needed for the conversion except the air cleaner itself Fits 5-speed Evolution Sportster models from $ Fits Evolution Big Twin models from $ Replacement breather filter, Dual inlet $ Replacement banjo bolt (sold each) $6.99 Note: Brackets do not fit CC # s or " round air cleaners. INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

26 Chrome Air Cleaner Support Brackets Replace the Original Equipment black plastic air boxes when installing custom air cleaners with flat backing plates, and are complete with gaskets and hardware. Note: Brackets do not fit CC # s or " round air cleaners Fits Big Twins 93-Up (Except 08-Up Touring) $ Fits EFI XL models 0-Up (requires breather kit) $ Fits XL models (91-Up requires breather kit) $ /2" Wide Spacer for Touring models 08-Up $ Bracket with Breather for Touring models 08-Up $ Bracket Only for Evolution Big Twins from (repl. OEM ) $ Bracket Only for Evolution Big Twins $ Bracket Only for Big Twins 93-Up (except 08-Up Touring) $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.

27 Performance intake systems APPAREL SEATS & BAGS AIR FILTER HD TOURING MODELS Price SE REPL. Price CC MODEL OIL FILTER Price FOOT $ $ Road King / Road King Classic 20126* $ $ $ Street Glide 20126* $13.99 HAND $ $ Road Glide / Road Glide Custom 20126* $ $ $ Electra Glide / Electra Glide Classic 20126* $ $ $ Ultra Classic Electra Glide 20126* $13.99 LIGHTING HD SOFTAIL MODELS ELECTRICAL AIR FILTER Price SE REPL. Price CC MODEL OIL FILTER Price 1199 $ $ Heritage Softail Classic 20126* $13.99 EXHAUST $ $ Fat Boy 20126* $ $ $ Softail Custom / Softail Deluxe 20126* $ $ $ RockerTM / RockerTM C 20126* $ $ $ Night Train 20126* $13.99 Dyna, Sportster, Softail, Road King, Road King Classic, Street Glide, Road Glide, Electra Glide, Ultra Classic, Fat Boy, Nightster, Super Glide, Street Bob, Fat Bob, Wide Glide, V-Rod, V-Rod Muscle, Night Rod, and RockerTM are trademarks of Harley-Davidson. Harley-Davidson is a registered trademark of H-D Michigan, Inc. ENGINE HD SPORTSTER MODELS GASKETS AIR FILTER Price SE REPL. Price CC MODEL OIL FILTER Price $ $ Custom / 883 Low 20126* $ $ $ Custom / 1200 Low 20126* $13.99 TRANSMISSION & CLUTCH $ $ Roadster 20126* $ $ $ Nightster 20126* $13.99 DRIVELINE AIR FILTER HD DYNA MODELS Price SE REPL. Price CC MODEL OIL FILTER Price WHEELS TIRES & BRAKES $ $ Super Glide / Super Glide Custom 20126* $ $ $ Street Bob 20126* $13.99 CHASSIS $ $ Fat Bob 20126* $ $ $ Low Rider 20126* $ $ $ Wide Glide 20126* $13.99 SHEETMETAL HD VRSC MODELS INSTRUMENTS & GAUGES AIR FILTER Price CC MODEL OIL FILTER Price $ V-Rod $16.99 GENERAL $ V-Rod Muscle $ $ Night Rod / Night Rod Special $16.99 CROSS REFERENCE

28 Uni Air Filter Elements Superior filtration through a unique opencell polyurethane foam for greater air flow and improved dirt holding capacity. Drop in air filter with inner screen to hold its form. For longer life its recommended to use the UNI service kit on the last page of section. Made in the USA..28 Description Motor Factory Air Filter Elements Engineered to increase performance. Washable and reusable 4-layer cotton element with urethane body for maximum life and precise fit. Direct OEM replacement. Made in the USA. Replaces OEM # *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Uni K&N Replacement Air Filters These world renowned filters combine unsurpassed air flow and dirt-trapping performance. Made with pleated gauze and designed to be washed and reused twenty five of times. Use the K&N Recharger kit to keep performance going virtually forever. Price Motor Factory Price K&N Price Fits Sportster models from 66-E3 and from 83-85; FL and FX models from 6-E5 (25/8"-wide elements) $ $61.99 Fits Sportster models from late 3-E5; FL and FX models from late 5-6 (3"-wide elements) $ $64.99 Fits most Twins from (2 1/2"-wide, K&N 2 1/4") $ $49.99 Fits Sportster models from late 5-8; FL and FX models from -E $ $65.99 Fits the ham can air cleaners on Sportster models from 9-82; FL and FX models (except FXST) from late 8-84; FXR models from 82-83; FLT $ $69.99 models from (3 1/2"-wide elements) Fits the ham can air cleaners on FLT/FLHT models from (2/8"- wide elements) $18.99 Fits Evolution Sportster models from $ $58.99 Fits Evolution Sportster models except 95up HDInternational B $ $ $90.99 Fits Evolution Sportster models $ $90.99 Fits Evolution Sportster models 04-Up $ $85.99 Fits the round air cleaners on Evolution Big Twins from A $ $63.99 Fits Evolution Big Twin models from $ $ $66.99 Fits Evolution Big Twin models from $23.99 Fits Evolution Big Twin models with carburetors from (not for int. Big Twin) A $ $ Fits Evolution Big Twin models with carburetors from $ $86.99 Fits Evolution Big Twin models with fuel injection from $ $94.99 Fits Twin Cam Touring Models $ $94.99 Fits Twin Cam Touring Models 14-Up $59.99 Touring with SCREAMIN' EAGLE air cleaner $ $9.99 SCREAMIN EAGLE Ventilator air cleaner Touring Dyna and Softail $ $63.99 Fits Dyna Glide models 08-Up (except FXDS models) $ $96.99 Fits Crossbones (FLSTSB) and Blackline (FXS) models $ $8.99 Fits all Twin Cam 88 models with carburetors from Also fits all fuel-injected Softail models and all models with Delphi fuel $ $8.99 injection (except FLSTSB) Fits Twin Cam 88 FLT, FLHT, and Road King models with Magneti Marelli fuel injection from $ $ Fits Evolution Sportster and Big Twin models (International Models ONLY) A $93.99 Fits all Buell models with carburetors (except Blast models) from Y $ $4.99 Fits all Buell Blast models from $8.99 Fits Buell XB9S, XB12S, XB9R and XB12R models from $3.99 Fits V-Rod models $ $8.99 Fits Screamin Eagle high-flow air filter kits and early RevTech engines (has integral backing plate) $ $68.99 Fits late Screamin Eagle high-flow air filter kits - Tapered for Twin Cam air cleaners D C B A $ $64.99 Fits S&S air cleaners (except Super E and G ) and " teardrop air cleaners, Replacement Premium air filter element $ $ $50.99 Fits all S&S Super E and Super G (shorty) air cleaners $ $ $50.99 K&N clamp on high-flow air filter for 2 3/8 to 2 1/2 intake tubes $ Please see Cautionary Information in back of catalog.

29 APPAREL SEATS & BAGS FOOT HAND LIGHTING ELECTRICAL EXHAUST ENGINE GASKETS TRANSMISSION & CLUTCH DRIVELINE WHEELS TIRES & BRAKES CHASSIS SHEETMETAL INSTRUMENTS & GAUGES GENERAL CROSS REFERENCE

30 Ness Filter Tune Up Kits Clean your Big Sucker Filter Restore full airflow efficiency Perform like new Clear filter oil/cleaner kit $ Red filter oil/cleaner kit $15.99 Uni Filter Service Kit Uni Filter Service Kit comes with Uni s specially designed spray oil and cleaner. Designed to work together it s the easiest filter cleaning kit available. For use on all foam air filters Service kit $16.99 Uni Filter Cleaner Works great on all Original Equipment and performance air filters. Spray it on, let it soak, rinse! Biodegradable oz. aerosol can (sold each) $9.99 Uni Filter Oil Specifically designed for foam air filters. Resists drain-off and traps dirt particles, providing extreme filtration efficiency oz. aerosol can (sold each) $ oz. liquid (sold each) $8.99 K&N Recharger Filter Care Kits A six-step maintenance system designed to recharge any K&N Filtercharger air filter. Completely restores air flow efficiency so your Filtercharger performs like new! Available in two different kits for those who have a preference: one with an aerosol can of oil, and one with a squeeze bottle of oil. Sold each Aerosol kit $ Squeeze bottle kit $14.99 K&N Filter Cleaner and Degreaser oz. squirt bottle (sold each) $ oz. squirt bottle (sold each) $ gallon refill (sold each) $34.99 K&N Filter Oil oz. aerosol can (sold each) $ oz. aerosol can (sold each) $ oz. squeeze bottle (sold each) $ *Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary. All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity. Please see Cautionary Information in back of catalog.