GB51 GAGE BILT MADE IN U.S.A. PNEUMATIC INSTALLATION TOOL

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1 ORIGINAL INSTRUCTIONS GB51 PNEUMATIC INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GAGE BILT MADE IN U.S.A. GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT Inc Centre Court +1 (586) Clinton Twp. MI USA +1 (586) Fax solutions@gagebilt.com /

2 Description TABLE OF CONTENTS Page Warnings... 3 Principle of Operation and Air Exhaust... 4 How to use the GB Description and Maintenance... 6 Parts Lists... 7 Nose Assembly Selection Chart... 8 EU Conformity and Warranty... 9 SPECIFICATIONS Hand Held Weight lbs. (1.13 kg) Air pressure req'd p.s.i. ( bar) Max. Air consumption -.29 SCF/cycle (8.21 L/cycle) Setting stroke -.740" (18.8mm) Noise level db (A) Rated pull load lbs. (4.45kN) Vibration - Tested No hazards found. 2 Rev. 5/15

3 SAFETY S PLEASE READ THIS MANUAL BEFORE SERVICING OR USING THIS TOOL. S: MUST BE UNDERSTOOD TO AVOID SEVERE PERSONAL INJURY CAUTIONS: SHOW CONDITIONS THAT WILL DAMAGE EQUIPMENT OR STRUCTURE Do not pull fastener unless it is placed in an assembly, pin will eject forcibly when pintail breaks off. Severe personal injury may result. When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of nose assembly or rear of tool when installing fastener. CAUTION Keep Nose Assemblies clean and free of chips and debris. Do not use beyond the design intent. Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. Where prolonged use is foreseen, it is recommended a tool balancer be used. Check suspension device to ensure that it is secure. Do not use tool in explosive atmosphere. Shock: It is recommended operator wear a suitable gloves during operation where prolonged use is expected. Always disconnect tool from power source before performing any maintenance to any tool or nose assembly. Ensure that all connections are properly secured before connecting to power. CAUTION Ensure that nose assembly and tip are properly matched for the fastener being installed. Be sure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result. It is required to use hearing protection. A test was carried out in a simulated work environment where the background level was 73.2 db (A). In this condition the max level was 81.5 db (A). Therefore, it is required where prolonged use, hearing protection be used. Risk of crushing exists if nose assembly is not attached. It is recommended tool be operated 50 out of every 60 minutes, where prolonged use is expected. Tool is not to be used as a hammer. Air pressure not to exceed 100 psi. (6.9 bar), except where noted. 3 Rev. 5/15

4 PRINCIPLE OF OPERATION When the lever assy (1) is depressed, the pressurized air inside the tool is directed to the front side of the piston (3) thus moving it to the rear of the head cylinder assy (2), forcing the air from the back side of the piston (3) to be exhausted from the side of tool. The internal components of the attached nose assembly are simultaneously moving with the piston (3) to start the fastener installation. When the fastener installation is completed, the lever assy (1) is released directing the air to the back side of the piston (3) reversing the sequence Piston in forward position Piston in rear position AIR EXHAUST Air is exhausted through the standard exhaust port on the side of the tool. To redirect air exhaust to rear of tool, remove set screw (401816) from rear exhaust hole. If changing exhaust back to side, we recommend applying Vibra-tite to set screw (401816) before installation. STANDARD EXHAUST (Side of tool) Air is exhausted through Standard Exhaust Port on side of tool. Rear Exhaust Port Plugged OPTIONAL EXHAUST (Rear of tool) Air is exhausted through Rear Exhaust Port Rear Exhaust Port Plug removed 4 Rev. 5/15

5 HOW TO USE THE GB51 : Operator MUST read and understand all warnings and cautions. : It is required that eye protection and hearing protection be worn during operation. : Do not pull rivet in the air. Personal injury from fastener ejecting may occur. : Direct air exhaust away from operator, other persons working in the vicinity, foreign matter and liquid. CAUTION: Do not use beyond design intent. The tool is shipped with a plastic plug in the air inlet connector. The connector has a 1/4-18 female pipe thread to accept end-user air hose fitting. Air is exhausted through a port in the side of the tool. To redirect air exhaust to rear of tool, remove set screw (401816) from rear exhaust hole. If changing exhaust back to side, we recommend applying Vibra-tite to set screw (401816) before installation. (see page 4 for air exhaust options.) 1. Remove plastic shipping plug from Handle (510322) and Install 1/4" air fitting into bottom of handle (510322). Only use an air supply set at 90 psi (6.2 bar)-100 psi (6.9 bar) equipped with a filter-regulator to prevent wear. 2. Connect air hose with 90 psi (6.2 bar) to tool (3/8 minimum diameter air line is mandatory, 90 psi (6.2 bar) is recommended) and cycle tool a few times by depressing and releasing lever assy (551129). (Clean dry air is mandatory). : Ensure air hose is securely connected to avoid possible hose whipping. 3. Disconnect air hose from tool. 4. Select proper Nose Assembly, screw collet and anvil onto the tool and attach securely. (See proper data sheet for further instructions.) 5. Connect air supply. 6. To install screw-on pulling head: While keeping internal components of pulling head forward in the nose assembly start threading in the anvil holder, continue threading in until internal component starts to thread onto the drawbolt (510217). Thread nose assembly in until nose assembly bottoms out. After nose assembly is completely threaded onto tool, back off nose until flat is in the desired position and tighten locknut. For nose assemblies with a pintail ejection slot we recommend locating it down so used rivet stems fall out of the nose assembly by gravity. 7. Insert rivet into Nose Assembly and the application then depress lever assy (551129). Upon releasing the lever assy (55129) the stem will eject out the side of nose assembly. \ Effective FOD Control (foreign object damage/debris). Install catcher bag on the front of the riveter to catch spent pintail stems. Place nose assembly through grommet on catcher bag and easily fasten catcher bag to tool using the Velcro strap. Features an easily emptied zippered pouch. Use catcher bag for XX straight nose assemblies. Use catcher bag for XX straight nose assemblies. CATCHER BAGS ARE NOT FURNISHED WITH TOOLS AND MUST BE PURCHASED SEPARATELY. 8. Always hold tool so pulling head is perpendicular to surface of material in which rivet is being installed. Exert firm pressure against rivet during installation. : Always disconnect air supply when tool is not in use to prevent accidental start-up. 5 Rev. 5/15

6 DESCRIPTION : The balance of the tool is designed for horizontal use and is not suited for any other application. Gage Bilt will be pleased to advise for your specific application. The GB51 pneumatic riveter is designed specifically for the most efficient installation of a wide range of blind rivets. It will install aluminum rivets through 3/16" diameter, and through 1/8" diameter rivets in any material. It weighs only 2.50 lbs. (1.13 kg) and can be operated in any position with one hand. The GB51 Riveter is 7.31" (185.7mm) high, has a.740 (18.8mm) stroke and generates a minimum of 1000 lbs. (4.45 kn) of pull at 90 psi (6.2 bar). It operates from 90 psi (6.2 bar)-100 psi (6.9 bar) of air pressure at the tool. The air inlet is provided with 1/4-18 female pipe threads to accept the users air hose fitting. NOSE ASSEMBLIES ARE NOT FURNISHED WITH THIS TOOL AND MUST BE PURCHASED SEPARATELY. MAINTENANCE : Maintenance personnel MUST read and understand all warnings and cautions. : Disconnect tool from its power source before performing maintenance. The performance of any tool depends upon good maintenance practices. Following these minimal requirements for service and care will extend the life of your tool. *Only use a clean dry air supply set at p.s.i. ( bar) Max. equipped with a filter-regulator to prevent wear. *Proper care by operator is necessary in maintaining full productivity and reducing downtime. Read all applicable tool manuals and nose assembly data sheets prior to operating tools. *Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis. *All Screwed End Caps, Base Covers, Air Fittings, lever assy, Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure. *Check tool, all hoses and all couplings daily for damage or air leaks. Tighten or replace (if necessary). *A complete overhaul can be achieved by the use of Service Kit (510000) which contains a complete set of o'rings, retaining rings, screws, and pins. It is recommended that this service kit be kept available for spare parts. Disconnect air hose from tool. The performance of any tool depends on good maintenance practices. This tool could require periodic replacement of seals and o'rings. The seals requiring most frequent replacement are the o'rings (400858) and the o'ring (400807). The cushion (510114) will eventually require replacement with use. Keep the exhaust port in the back clear of debris at all times. Disassembly of the head portion of the tool is accomplished as follows: Using a Truarc plier, remove retaining ring (S15) which allows removal of back cap (510118) and cushion (510114). Double nut front end of drawbolt (510217) using 1/4-28 nut, then remove connector bolt (S17) permitting removal of retaining ring (S15) and rear piston (510101). Remove front retaining ring (S15) and withdraw front seal (510119). Remove the front piston (510101), permitting removal of the sleeve (510104). The triple piston chambers are separated by dividers (510102) which may be removed by removing the rings (S15). Caution: When replacing the dividers (510102), care should be taken to replace the retaining rings (S15) so they do not block the air ports at the bottom of the head cylinder ass y (550121) where the handle (510322) attaches. CLEANING AND LUBRICATING PROCEDURE Daily cleaning and lubrication of nose assembly will greatly reduce downtime and increase life of components. Using sewing machine oil, or an equivalent cleaner/lubricant, follow instructions below. 1. Disconnect tool vacuum line (if equipped). 2. Point nose assembly into oil as shown (Fig. A). 3. Cycle tool 8-10 times and wipe dry. Image may not reflect actual tool Fig A. 6 Rev. 5/15

7 GB51 PARTS LIST Ref. No. Part No. Description Qty Adapter Bushing 1 3 S15 Retaining Ring O'Ring O'Ring Front Seal Drawbolt Piston Sleeve Divider 2 11 S17 Connector Bolt Cushion Back Cap Head Cylinder Assy O'Ring Seal Seat Dowel Screw Handle Actuator O'Ring 1 22 A-819 Button Head Screw Slotted Pin Lever Assy (Includes slotted pin #400607) 1 7 Rev. 5/15

8 GB51 - SELECTION CHART FASTENER DIA. STRAIGHT RIGHT ANGLE 1 OFFSET NUT PLATE RIVETS 3/32 3C-715B-43 3C RA 3C OS MS20600 SERIES 1/8 4C-715B-43 4C RA 4C OS CCR244/264/274 5/32 3 MS/9SP/PT 5C-715B-43 5C RA 5C OS BACR15CC/CF/DA/DR 3/16 3 6C-715B-43 6C RA 6C OS "A" CODE NAS1398A, NAS1399A NAS1740A, NAS1739A BLIND RIVET (SINGLE ACTION) WITH OR W/OUT DRIVE WASHER NAS1900 S & U SERIES CHERRYMAX, CHERRYMAX 'AB', MBC LOCK CREATOR BACR15FR/FP, BACR15GF/GK, NAS1900 S & U SERIES BLIND RIVET WITH DRIVE WASHER MBC NAS OPEN END NAIL RIVET CLOSED END NAIL RIVET (ALUMINUM MANDREL) CLOSED END NAIL RIVET (STEEL MANDREL) FASTACK AF5055 SUPERTACK AF5075 AF5076 S149A020 3/32 3A-715B-43 3A RA 3A OS 1/8 4A-715B-43 4A RA 4A OS 5/32 3 5A-715B-43 5A RA 5A OS 3/16 4 6A-715B-43 6A RA 6A OS 1/8 SMLS04-715B-43 SMLS RA SMLS04-715A-40OS 5/32 3 SMLS05-715B-43 SMLS RA SMLS05-715A-40OS 3/16 3 SMLS06-715B-43 SMLS RA SMLS06-715A-40OS 1/8 1/8 MBC04-715C-43 5/32 MBC05-715C-43 3/16 MBC06-715C-43 1) RIGHT ANGLE NOSE ASSEMBLYS MAY REQUIRE MORE THAN ONE PULL. 2) INSTALLS 1/8 & 5/32 DIAMETERS. 3) ALUMINUM ONLY. 4) SELF-PLUGGING ALUMINUM ONLY 5) ALUMINUM AND STEEL ONLY. 456MAX MAX-715B-54RA 2 456MAX-715A-40OS 2 3/32 3N-715E-43 3N RA 3N OS 1/8 5 4N-715E-43 4N RA 4N OS 5/32 3 5N-715E-43 5N RA 5N OS 3/16 3 6N-715E-43 6N RA 6N OS 3/32 3N-715E-43 3N RA 3N OS 1/8 4CEA-715E-43 4CEA RA 4CEA OS 5/32 3 5CEA-715E-43 5CEA RA 5CEA OS 3/16 3 6CEA-715E-43 6CEA RA 6CEA OS 3/32 3N-715E-43 3N RA 3N OS 1/8 4CES-715E-43 4CES RA 4CES OS 5/32 3 5CES-715E-43 5CES RA 5CES OS 3/16 3 6CES-715E-43 6CES RA 6CES OS 3/32 3C-715B-43 3C RA 3C OS 1/8 4C-715B-43 4C RA 4C OS 5/32 5C-715B-43 5C RA 5C OS 3/16 6C-715B-43 6C RA 6C OS 1/8 3A-715B-43 3A RA 3A OS 5/32 4A-715B-43 4A RA 4A OS 3/16 5A-715B-43 5A RA 5A OS CHERRYM AX AND M BC ARE REGISTERED TRADEM ARKS OF CHERRY AEROSPACE. FASTACK AND SUPERTACK ARE REGISTERED TRADEM ARKS OF ALLFAST FASTENING SYSTEMS INC. GAGE BILT CERTIFIES THE GB51 WILL INSTALL THE ABOVE FASTENERS *ALL COUNTERSUNK 'C' NOSE ASSEMBLIES MAY BE USED TO INSTALL BOTH UNIVERSAL & COUNTERSUNK HEAD RIVETS NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES 3/16 GAGE BILT ALSO SUPPLIES PIN & COLLAR SWAGE INSPECTION GAGES TO CERTIFY CORRECT SWAGE INSTALLATION. 8 Rev. 5/15

9 GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc Centre Ct. Clinton Twp. Michigan ( ) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN & EN EN792-1:2000+A1 EU REPRESENTATIVE: Edgar Hausmann GmbH Förster-Busch-Str. 10 D Hann. Münden Germany EQUIPMENT DESCRIPTION: GB51 FASTENER INSTALLATION TOOL This product specified above conforms to the above directives and standards. SIGNATURE: NAME: BRIAN LEIGH PRODUCT MANAGER CLINTON TWP., MI U.S.A. MAY 2011 (586) WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, F.O.B. our plant, any goods providing defective from faulty workmanship, or material, for 6 months from date of shipment. Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller. Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof, at Seller s option, and in no case is to exceed the invoice value of said goods. Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing. This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. TRUARC IS A REGISTERED TRADEMARK OF TRUARC COMPANY LLC. VIBRA-TITE IS A REGISTERED TRADE- MARK OF OAKLAND CORPORATION. 9 Rev. 5/15