Tie Rod & Welded Cylinders. Buyers. Guide Fluid Power Products

Transcription

1 Tie Rod & Welded Cylinders Buyers Guide Fluid Power Products

2 Providing value engineered hydraulic solutions for todays demanding needs

3 Table of Contents 30 Month Warranty TL Series Cylinders TH Series Cylinders TP Rephasing Series Hydraulic Stroke Control Dimensional Data Chart (TL, TH, TP) Cylinder Sizing/Selection Information WH Series Welded Cylinders WX Series Welded Cylinders Cylinder Accessories Cylinder Repair Kits Customer Service LION HYDRAULICS 51 Burmac Road, P.O. Box 429, Winnipeg Manitoba, Canada R3C 3E4 Toll-Free: Phone: (204) Fax: (204) Fax Orders: (204) Toll-Free Phone (204) Fax (204)

4 TheFair Exchange! 4 Guaranteed 30 Months * Lion Hydraulic Cylinders are built tough enough to stand up to the roughest conditions - Tough enough that we now confidently offer this iron clad guarantee on every Lion Hydraulic Cylinder that we sell. Should any Lion Hydraulic Cylinder fail due to quality of workmanship or materials within 30 months from the date of purchase, we will give you a new one absolutely free of charge. * Bent, broken and rusted rods are not warrantable under this program.

5 30 Month Fair Exchange Warranty TL SERIES 2500 PSI Continuous Working Pressure 5000 PSI Proof Pressure Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with hair pin retainers. 2 Ports - Double ported NPTF for greater flexibility of assembly. Cylinders assembled with ports inline. 3 Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading. 4 Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life. 5 Piston Seal - 90 durometer o- ring with anti-extrusion backup washers provide positive sealing under high load conditions. 6 Tie-Rods - High tensile steel to prevent failure under high pressure. 7 Cylinder Shaft high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications. 8 Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. 9 Tube Seal - 90 durometer o- ring with anti-extrusion backup washer to prevent leakage under high pressure and cycle loading. 10 Rod Seal - Polyurethane U- Cup providing long wearing, positive seal. 11 Rod Cap & Clevis Cap - Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications. 12 Rod Wiper - Heavy duty metal encased Nitrile, preventing contaminants from entering cylinder. 13 Threaded Shaft (on ASAE cylinders) - To accept optional mechanical stroke control, on 8 stroke ASAE cylinders only. NOTE: Not applicable to 5 bore cylinders. 14 Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screw locking device able to withstand continuous high load without wear or fracture. 5 Toll-Free Phone (204) Fax (204)

6 TL SERIES ASAE - All Lion Hydraulic TL cylinders meet ASAE (American Society of Agricultural Engineers) specifications. These specifications establish common mounting i.e. (pin to pin dimensions) and clearance dimensions i.e. (clevis cap/rod clevis throat width and pin diameters) for cylinders and trailingtype agricultural implements. This criteria is only applicable to 8 and 16 stroke cylinders. Note: All ASAE 2 through 4 bore cylinders with 8 stroke are designed with 20 1/4" retracted length to provide 2" additional threaded rod to accommodate a stroke control per ASAE Specifications. NON ASAE - All Lion Hydraulics TL NON ASAE cylinders are designed per ASAE dimensional requirements, however do not include the additional 2" threaded rod length. Pin to pin dimensions are noted below. *Cylinder Column Load: Column strength loading affects all long stroke cylinders. Affected cylinders should not be operated beyond these limits as the cylinder rod may buckle or bend causing failure. Pressure/load limitation applies to compressive (push) loading only. Applications that fall outside the noted parameters, contact Lion Hydraulics directly for further assistance. ASAE - TL Cylinder Ordering Information - TL Series: ASAE & Non ASAE Bore Stroke Rod Max. Rated PSI & Column Order Pin to Pin Center Ship Model Pin Dia. Load on Full Extension Dia. No. Wt lbs. Retracted Extended PSI lbs. 2.0" TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 20 1/4 28 1/ Full PSI " TL ASAE 31 1/2 47 1/ /4 Full PSI " TL ASAE 31 1/2 47 1/ /4 Full PSI " TL ASAE 31 1/2 47 1/ /4 Full PSI " TL ASAE 31 1/2 47 1/ /4 Full PSI Bore Stroke Rod Max. Rated PSI & Column Order Pin to Pin Center Ship Model Pin Dia. Load on Full Extension Dia. No. Wt lbs. Retracted Extended PSI lbs TL /4 18 1/ Full PSI TL /4 22 1/ Full PSI TL /4 26 1/ Full PSI TL /4 30 1/ Full PSI TL /4 34 1/ Full PSI TL /4 38 1/ Full PSI " TL /4 42 1/ Full PSI TL /4 46 1/ Full PSI TL /4 50 1/ Full PSI TL /4 58 1/ * TL /4 70 1/ * TL /4 82 1/ * TL /4 18 1/ Full PSI TL /4 22 1/ Full PSI TL /4 26 1/ Full PSI TL /4 30 1/ Full PSI TL /4 34 1/ Full PSI TL /4 38 1/ Full PSI " TL /4 42 1/ Full PSI TL /4 46 1/ Full PSI TL /4 50 1/ Full PSI TL /4 58 1/ * TL /4 70 1/ * TL /4 82 1/ * NOTE: * Indicates cylinder strength is affected, see notes above for details. NON ASAE - TL

7 MODEL NO. EXAMPLE 20 TL Rod Diameter (inches) x 100 Stroke (inches) Bore (inches) x 10 TL 2500 PSI TH 3000 PSI TP 3000 PSI Rephasing TL SERIES NON ASAE - TL Bore Stroke Rod Dia. 3.0" 3.5" 4.0" 5.0" Order No. Model Pin to Pin Center Max. Rated PSI & Column Retracted x Ship Wt Pin Dia. Load on Full Extension Extended lbs. Retracted Extended PSI lbs TL /4 18 1/ Full PSI TL /4 22 1/ Full PSI TL /4 26 1/ Full PSI TL /4 30 1/ Full PSI TL /4 34 1/ Full PSI TL /4 38 1/ Full PSI TL /4 42 1/ Full PSI TL /4 46 1/ * TL /4 50 1/ * TL /4 58 1/ Full PSI TL /4 70 1/ * TL /4 82 1/ * TL /4 18 1/ Full PSI TL /4 22 1/ Full PSI TL /4 26 1/ Full PSI TL /4 30 1/ Full PSI TL /4 34 1/ Full PSI TL /4 38 1/ Full PSI TL /4 42 1/ * TL /4 46 1/ Full PSI TL /4 50 1/ Full PSI TL /4 58 1/ * TL /4 58 1/ * TL /4 58 1/ * TL /4 58 1/ Full PSI TL /4 58 1/ Full PSI TL /4 58 1/ Full PSI TL /4 58 1/ Full PSI TL /4 58 1/ * TL /4 58 1/ * TL /4 42 1/ * TL /4 46 1/ Full PSI TL /4 50 1/ * TL /4 58 1/ * TL /4 58 1/ Full PSI TL /4 70 1/ Full PSI TL /4 82 1/ Full PSI TL / / * TL /4 32 1/ Full PSI TL /4 36 1/ Full PSI TL /4 40 1/ Full PSI TL /4 44 1/ Full PSI TL /4 48 1/ Full PSI TL /4 52 1/ Full PSI TL /4 60 1/ Full PSI TL /4 72 1/ * TL /4 84 1/ * NOTE: * Indicates cylinder strength is affected, see page 6 for details. 7 Toll-Free Phone (204) Fax (204)

8 30 Month Fair Exchange Warranty TH SERIES 3000 PSI Continuous Working Pressure 6000 PSI Proof Pressure Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers. 2 Ports - Double ported ORB for greater flexibility of assembly and positive sealing. Unless otherwise stated, cylinders assembled with ports inline. 3 Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading. 4 Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube. 5 Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life. 6 Piston Seal - 15% fibre glass filled teflon piston seal comes with o-ring expander provides a positive piston seal with minimal friction, extending seal operation under high pressure applications. 7 Tie-Rods - High tensile steel to prevent failure under high pressure. 8 Cylinder Shaft high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications. 9 Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. 10 Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading. 11 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal. 12 Rod Cap & Clevis Cap - Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications. 13 Rod Wiper - Heavy duty metal encased, nitrile preventing contaminants from entering cylinder. 14 Threaded Shaft (on ASAE cylinders) - To accept optional mechanical stroke control NOTE: Not applicable to ASAE 5" bore cylinders. 15 Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screws locking device able to withstand continuous high loads without wear or fracture.

9 ASAE - TH Cylinder Ordering Information - TH Series: ASAE & Non ASAE Bore Stroke Rod Ship Max. Rated PSI & Column Order Pin to Pin Center Pin Model Wt Load on Full Extension Dia. No. Dia. Extended lbs. PSI lbs. 2.0" TH ASAE 20 1/4 28 1/ Full PSI " TH ASAE 20 1/4 28 1/ Full PSI " TH ASAE 20 1/4 28 1/ Full PSI " TH ASAE 20 1/4 28 1/ Full PSI " TH ASAE 20 1/4 28 1/ Full PSI " TH ASAE 20 1/4 28 1/ /4 Full PSI " TH ASAE 31 1/2 47 1/ /4 Full PSI " TH ASAE 31 1/2 47 1/ /4 Full PSI " TH ASAE 31 1/2 47 1/ /4 Full PSI " TH ASAE 31 1/2 47 1/ /4 Full PSI Note: All 2" through 4" bore cylinders with 8" stroke are designed with rod threaded to accommodate a stroke control collar per ASAE specifications. (See page 6 definition) Bore Stroke Rod Max. Rated PSI & Column Order Pin to Pin Center Ship Wt Pin Model Load on Full Extension Dia. No. lbs. Dia. Retracted Extended PSI lbs TH /4 26 1/ Full PSI TH /4 30 1/ Full PSI TH /4 34 1/ Full PSI " TH /4 38 1/ Full PSI TH /4 42 1/ Full PSI TH /4 46 1/ Full PSI TH /4 50 1/ * TH /4 58 1/ * TH /4 26 1/ Full PSI TH /4 30 1/ Full PSI TH /4 34 1/ Full PSI " TH /4 38 1/ Full PSI TH /4 42 1/ Full PSI TH /4 46 1/ Full PSI TH /4 50 1/ * TH /4 58 1/ * TH /4 26 1/ Full PSI TH /4 30 1/ Full PSI TH /4 34 1/ Full PSI " TH /4 38 1/ Full PSI TH /4 42 1/ Full PSI TH /4 46 1/ Full PSI TH /4 50 1/ Full PSI TH /4 58 1/ Full PSI TH /4 26 1/ Full PSI TH /4 30 1/ Full PSI TH /4 34 1/ Full PSI " TH /4 38 1/ Full PSI TH /4 42 1/ Full PSI TH /4 46 1/ Full PSI TH /4 50 1/ Full PSI TH /4 58 1/ * TH /4 26 1/ Full PSI TH /4 30 1/ Full PSI TH /4 34 1/ Full PSI " TH /4 38 1/ Full PSI TH /4 42 1/ Full PSI TH /4 46 1/ Full PSI TH /4 50 1/ Full PSI TH /4 58 1/ Full PSI TH /4 32 1/ /4 Full PSI TH /4 36 1/ /4 Full PSI TH /4 40 1/ /4 Full PSI " TH /4 44 1/ /4 Full PSI TH /4 48 1/ /4 Full PSI TH /4 52 1/ /4 Full PSI TH /4 60 1/ /4 Full PSI NOTE: * Indicates cylinder strength is affected, see page 6 for details. NON ASAE - TH 9 Toll-Free Phone (204) Fax (204)

10 TP REPHASING SERIES 30 Month Fair Exchange Warranty 3000 PSI Continuous Working Pressure 6000 PSI Proof Pressure Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers. 2 Ports - Double ported ORB for greater flexibility of assembly and positive sealing.cylinders assembled with ports inline. 3 Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading. 4 Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube. 5 Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life. 6 Piston Seal - 15% fibre glass filled teflon piston seal comes with o- ring expander provides a positive piston seal with minimal friction, extending seal operation under high pressure applications. 7 Tie-Rods - High tensile steel with rolled threads to prevent failure under high pressure. 8 Cylinder Shaft high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications. 9 Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. 10 Bypass Port - Precision machined and finished bypass port to ensure positive rephasing of cylinders with minimal settleback and consistent rephasing flow. 11 Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading. 12 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal. 13 Rod Cap & Clevis Cap - Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications. 14 Rod Wiper - Heavy duty metal encased, nitrile preventing contaminants from entering cylinder. 15 Threaded Shaft (on ASAE cylinders) To accept optional mechanical stroke control. NOTE: Not applicable to ASAE 5" bore cylinders. 16 Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screws locking device able to withstand continuous high loads without wear or fracture. NOTE: Hydraulic Stroke Control Assembly assembled to rephasing cylinder for pictorial purposes only, it is available separately, see page 11 for order numbers. HYDRAULIC STROKE CONTROL ASSEMBLY 1 Valve Body - Precision machined with flexible 3/4-16 coupler for ease of assembly, to base end port of cylinder body. 2 Spool Valve - Stainless steel to eliminate corrosion, "nylatron" piston for extended life. 3 Push Rod - Provides positive actuation of spool valve and eliminates the need for additional hydraulic tubing and fittings. (NOTE: Push rod length is proportional to cylinder stroke). 4 Actuator - Ductile iron, allowing for infinite control of cylinder stroke by adjusting actuator position on shaft. Aluminum bushing prevents damage to cylinder shaft.

11 TP REPHASING SERIES REPHASING CYLINDER SYSTEMS (TP SERIES) Synchronized operation of two produces, equal, simultaneous, or more hydraulic cylinders in actuation of each cylinder in the unbalanced load conditions can system. As the volumes of each be attained by plumbing volumetrically cylinder cannot economically, be matched cylinders (see identically matched, a bypass port specific cylinder bore and shaft is provided that upon full extension diameters on accompanying TP (or retraction) a metered amount Series chart) adjacent to each of fluid bypasses the piston seal to other where the displaced fluid the next adjacent cylinder in the ASAE REPHASING CYLINDERS system. This indexes all cylinders of the system to the sames position, then upon retraction (extension) positive sealing is engaged and sychronized operation continues (to ensure optimum performance all entrapped air must be purged from these rephasing cylinder systems). Bore Stroke Max. Rated PSI & Column Rod Pin to Pin Center Ship Wt Pin Order No. Model Load on Full Extension Dia. lbs. Dia. Retracted Extemded PSI lbs. 2.5" TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI " TP /4 28 1/ Full PSI Note: All 2 1/2" through 4 1/2" bore cylinders with 8" stroke are designed with the rod threaded to accomodate a stroke control collar per ASAE specifications. (See page 6 definition) *1 Maximum rated PSI on retraction 2805 PSI *2 Maximum rated PSI on retraction 2505 PSI *1 *2 11 HYDRAULIC STROKE CONTROL (APPLICABLE TO TP & TH SERIES) A Hydraulic Stroke Control Asembly When used in conjunction with mounted on a TP or TH Series the master cylinder of a rephasing system, it provides consistent cylinder can provide an infinitely variable stroke adjustment for that positive stroke control of the entire cylinder. system. HYDRAULIC STROKE CONTROL ASSEMBLY Note: The hydraulic stroke control assembly is designed to mount on 8" stroke ASAE cylinders. Additional modification to push rod length is required for mounting on all other cylinder sizes. Model No. Order No. Rod DIa. Ship Wt lbs. Used on HSC /8-1 1/ " " Bore Series HSC / " " Bore Series HSC / " " Bore Series HSC / " " Bore Series HSC / " " Bore Series Toll-Free Phone (204) Fax (204)

12 / TL, TH, TP Cylinders DIMENSIONAL DATA 12 DIMENSIONS FOR 2500 PSI (TL); 3000 PSI (TH); REPHASING (TP); DIMENSIONS IN INCHES Bore 2.00" 2.50" 2.75" 3.00" 3.25" 3.50" 3.75" 4.00" 4.25" 4.50" 4.75" 5.00" A 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 10 1/4 12 1/4 12 1/4 B 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 2 1/8 B 1 4 3/16 4 3/ / / / /16 3 7/8 3 7/8 3 7/8 3 7/8 4 11/ /16 C 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/16 2 1/4 2 1/4 D 2 7/8 2 7/8 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 7/8 2 7/8 E 2 3/4 3 1/8 3 3/4 3 3/4 4 1/2 4 1/2 5 1/8 5 1/8 5 1/4 5 1/4 6 6 F 1 3/8 1 9/16 1 7/8 1 7/8 2 1/4 2 1/4 2 9/16 2 9/16 2 5/8 2 5/8 3 3 G 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 3/16 1 3/16 1 3/16 1 3/16 G 1 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 5/16 1 5/16 H 2 1/2 2 1/2 2 1/2 2 5/8 2 5/8 2 5/8 2 5/8 2 5/ H 1 2 3/8 2 1/2 2 9/16 2 9/16 2 9/16 2 9/16 2 5/8 2 5/ /2 3 1/2 J /8 1 1/8 1 1/8 1 1/8 1 1/8 1 5/16 1 5/16 1 5/16 1 5/16 J /8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 7/16 1 7/16 K Tl 1 1/64 1 1/64 N/A 1 1/64 N/A 1 1/64 N/A 1 1/64 N/A 1 1/64 N/A 1 1/64 K TH 1 1/64 1 1/64 N/A 1 1/64 N/A 1 1/64 N/A 1 1/64 N/A N/A N/A 1 17/64 K TP 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 M 1 1/8-1 1/8-1 1/8-1 1/4-1 1/4-1 1/4-1 1/4-1 1/4-1 1/2-1 1/2-1 1/2-1 1/ P Tl 3/8 3/8 N/A 1/2 N/A 1/2 N/A 1/2 N/A 1/2 N/A 1/2 P TH 3/4-16 3/4-16 N/A 3/4-16 N/A 3/4-16 N/A 3/4-16 N/A 3/4-16 N/A 3/4-16 P TP 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 3/4-16 T 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 ASAE CYLINDERS A 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 12 1/4 ASAE-8 A ASAE /2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 B 1 ASAE-8 B 1 ASAE-16 K ASAE-8 K ASAE /16 6 3/ / / / /16 5 7/8 5 7/8 5 5/8 5 5/8 4 11/ /16 9 7/16 9 7/16 9 3/16 9 3/16 9 3/16 9 3/16 9 1/8 9 1/8 8 7/8 8 7/8 7 15/ /16 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/64 1 1/ / / / / / / / / / / / /64 Note: Rod Clevis Threads are UNF -- Note: P Tl = NPTF Ports - P TH = 3/4-16 UNF ORB Ports - P TP = 3/4-16 UNF ORB Ports

13 / FORCE EXERTED BY HYDRAULIC CYLINDERS Maximum force in pounds generated at given bores and pressures. Pull force for a given bore size varies depending on the rod diameter. NOTE: Column load limitations and maximum operating pressures are not considered in this table. Please refer to cylinder specifications and column load information on page 6. Piston Pump Pressure PSI Bore Rod Dia inches Push Pull Push Pull Push Pull Push Pull Push Pull Push Pull 2.00" " " " " " " " " " " " USEFUL FORMULAS Fluid Pressure (psi) = Force (pounds) / Area (sq. in.) : PSI = F/A Cylinder Area (sq. in.) = x Radius2 (inch) : A = π x r2 Cylinder Force (pounds) - Pressure (psi) x Area (sq. in.) : F = P x A Cylinder Speed (ft./sec.) = (231 x gpm) / (12 x 60 x Area) : v = ( x gpm) / A Hydraulic Horsepower = Pressure (psi) x gpm / 1714 : HP = (psi x gpm) /1714 Fluid Motor Torque (in. lbs.) = Pressure (psi) x disp. (cu. in./rev) / : T = (P x d) / (2 x ) d = disp.rev. (cu. in./rev.) Fluid Motor Speed rpm = (231 x gpm) / disp. (cu. in.) : n = (231 x gpm) / d Fluid Motor Horsepower = Torque (in. lbs.) x rpm / : HP = TN / Pump Output Flow (gpm) = (Speed (rpm) x disp. (cu. in.)) / 231 : gpm = (n x d) / 231 Pump Input Horsepower = gpm x Pressure (psi) / 1714 x eff. : HP = (Q x P) / (1714 x E) 13 RULES-OF-THUMB Horsepower for driving a pump: For every 1 hp of drive, the equivalent of psi can be produced. Horsepower for idling a pump: To idle a pump when it is unloaded will require about 5% of its full rated horsepower. Wattage for heating hydraulic oil: Each watt will raise the temperature of 1 gallon of oil by 1 F per hour. Flow velocity in hydraulic lines: Pump suction lines 2 to 4 feet per second, pressure lines up to 500 psi - 10 to 15 ft/sec, pressure lines 500 to 3000 psi - 15 to 20 ft/sec; all oil lines in air-over-oil system: 4 ft/sec. Toll-Free Phone (204) Fax (204)

14 WH Series Double Lug Hydraulic Cylinders STANDARD WELDED CYLINDER SELECTION GUIDE 3000 PSI Working Pressure 6000 PSI Proof Pressure 30 Month Fair Exchange Warranty End Cap - Durable steel cast end able to withstand continuous high loads. 2,3 Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers. 4 Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading. 5 Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube. 6 Piston - Precision machined providing a malleable bearing surface for extended cylinder life. 7 Piston Seal - PSP crown piston seal comes with expander to provide a positive piston seal with minimal friction, extending seal operation under high pressure applications. 8 Cylinder Shaft - High tensile steel, hard chrome plated shaft provides extended cylinder life in harsh applications. 9 Tube - Precision finished skived and burnished heavy wall steel tubing for extended seal and cylinder life. 10 Ports - ORB for positive sealing. Unless otherwise stated, cylinders assembled as follows: WH Series: Ports inline with pins. 11 Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading. 12 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal. 13 Cylinder Head - Offering increased bearing surface for high shock and side load applications. Comes with machined wrench flats for ease of servicing. 14 Rod Wiper - Heavy duty, nitrile preventing contaminants from entering cylinder. 15 Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screw locking device able to withstand continuous high loads. 14 Bore A* A ASAE-8* C E G G H H J J K M P *Retracted length (±.06)= A + stroke

15 P S I WH Series Double Lug Hydraulic Cylinders WH SERIES Bore Stroke Rod Dia. Order No. Model Max Rated PSI & Column Pin to Pin Center Ship Wt Pin Dia Load on Full Extension lbs. Retracted Extended PSI lbs WH /4 26 1/4 16 1" WH ASAE 20 1/4 28 1/4 16 1" WH /4 30 1/4 17 1" WH /4 24 1/4 18 1" " WH /4 38 1/4 20 1" WH /4 42 1/4 21 1" WH /4 46 1/4 22 1" WH /4 50 1/4 24 1" * WH /4 58 1/4 26 1" * WH /4 26 1/4 19 1" WH ASAE 20 1/4 28 1/4 20 1" WH /4 30 1/4 21 1" WH /4 34 1/4 22 1" " WH /4 38 1/4 24 1" WH /4 42 1/4 26 1" WH /4 46 1/4 28 1" WH /4 50 1/4 29 1" * WH /4 58 1/4 33 1" * WH /4 26 1/4 26 1" WH ASAE 20 1/4 28 1/4 27 1" WH /4 30 1/4 28 1" WH /4 34 1/4 31 1" " WH /4 38 1/4 33 1" WH /4 42 1/4 37 1" WH /4 46 1/4 40 1" WH /4 50 1/4 42 1" WH /4 58 1/4 47 1" WH /4 26 1/4 30 1" WH ASAE 20 1/4 28 1/4 32 1" WH /4 30 1/4 33 1" WH /4 34 1/4 35 1" " WH /4 38 1/4 38 1" * WH /4 42 1/4 42 1" WH /4 46 1/4 45 1" WH /4 50 1/4 48 1" WH /4 58 1/4 53 1" * WH /4 26 1/4 36 1" WH ASAE 20 1/4 28 1/4 37 1" WH /4 30 1/4 38 1" WH /4 34 1/4 41 1" " WH /4 38 1/4 44 1" * WH /4 42 1/4 51 1" WH /4 46 1/4 54 1" WH /4 50 1/4 57 1" WH /4 58 1/4 64 1" NOTE: * Indicates cylinder strength is affected, see page 6 for details. 15 Toll-Free Phone (204) Fax (204)

16 STANDARD WELDED CYLINDER SELECTION GUIDE 30 Month Fair Exchange Warranty WX Series Cross Tube Hydraulic Cylinders 3000 PSI Working Pressure 6000 PSI Proof Pressure End Cap - Durable steel cast end able to withstand continuous high loads. 2 Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading. 3 Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube. 4 Piston - Precision machined providing a malleable bearing surface for extended cylinder life. 5 Piston Seal - PSP crown piston seal comes with expander to provide a positive piston seal with minimal friction, extending seal operation under high pressure applications. 6 Cylinder Shaft - High tensile steel, hard chrome plated shaft provides extended cylinder life in harsh applications. 7 Tube - Precision finished skived and burnished heavy wall steel tubing for extended seal and cylinder life. 8 Ports - ORB for positive sealing. Unless otherwise stated, cylinders assembled as follows: WX Series: Ports 90 to pins. 9 Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading. 10 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal. 11 Cylinder Head - Offering increased bearing surface for high shock and side load applications. Comes with machined wrench flats for ease of servicing. 12 Rod Wiper - Heavy duty, nitrile preventing contaminants from entering cylinder. 13 Cross Tube End - Durable steel cast end able to withstand continuous high loads. 16 Bore A* C E H H J J K P *Retracted length (±.06)= A + stroke

17 P S I WX Series Cross Tube Hydraulic Cylinders WX SERIES Bore Stroke Rod Dia. 1.5" 2" 2.5" 3" 3.5" 4" Order No. Model Max Rated PSI & Column Pin to Pin Center Ship Wt Pin Dia Load on Full Extension lbs. Retracted Extended PSI lbs WX /4" WX /4" WX /4" WX /4" WX /4" WX /4" WX /4" WX /4" * WX " WX " WX " WX " WX " WX " WX " WX " * WX " WX " WX " WX " WX " WX " WX " WX " * WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " WX " NOTE: * Indicates cylinder strength is affected, see page 6 for details. 17 Toll-Free Phone (204) Fax (204)

18 / ACCESSORIES 2 STAGE ADJUSTABLE STROKE CONTROLS Order No. Rod DIa. Ship Wt lbs. Description /8 2.0 Each adjustable /4 3.0 stroke control provides /8 3.5 approximately 2" of stroke /2 4.0 adjustment. 3 STAGE ADJUSTABLE STROKE CONTROLS Order No. Rod DIa. Ship Wt lbs. Description /8 2.5 Each adjustable /4 3.0 stroke control provides /8 3.5 approximately 3" of stroke /2 4.0 adjustment. STROKE CONTROL SPACER KITS Order Model Weight Rod DIa. No. No. lbs. Description Zinc Plated P 1 1/8 4 2 Pair - 1" wide P 1 1/4 4 1 Pair - 1 1/4" wide P 1 1/2 4 1 Pair - 1 1/2" wide 1 Pair - 1 3/4" wide 5 - Stainless steel retaining rings 18 PIN KITS Order No. Size Description Used on (2) 1" Dia. x 3 3/8" LG Package of (2) Clevis pins c/w (4) Hair pin retainers All 2" - 4" Bore TL, TH & TP Series All WH Series (1) 1" Dia. x 3 7/8" LG & (1) Package of (2) Clevis pins c/w (4) All 4 1/4" - 5" Bore TL & TP Series 1" Dia. x 4 1/2" LG Cotter pin retainers (2) 1 1/4" Dia. x 3 7/8" LG Package of (2) Clevis pins c/w (4) Cotter pin retainers All 3" - 4" Bore x 16" Stroke TL & TH ASAE Series (1) 1 1/4" Dia. x 3 7/8" LG & Package of (2) Clevis pins c/w (4) All 5" Bore TH Series (1) 1 1/4" Dia. x 4 1/2" LG Cotter pin retainers Package of (12) Hair pin retainers Package of (12) 3/16 x 1 1/2 Cotter pin retainers -

19 / ACCESSORIES BREATHERS FOR SINGLE ACTING APPLICATIONS Order No. Description /8 NPT /2 NPT /16 ORB /4 ORB Port Adapter Order No. Description /4-16 ORB - 1/2 NPT 2500 PSI (TL Series) / Bore Rod Order Dia. No. Model No. Description 2.0" RK20L Up to 30" stroke 2.5" RK25L Up to 16" stroke RK25L " stroke and up 3.0" RK30L Up to 20" stroke RK30L " stroke and up 3.5" RK35L Up to 16" stroke RK35L " stroke and up RK40L Up to 16" stroke 4.0" RK40L " to 24" stroke RK40L " stroke RK40L " stroke and up 5.0" RK50L Up to 10" stroke RK50L " to 36" stroke NOTE: TL series cylinder repair kits can be used in previous TR series cylinders with corresponding bore and shaft diameters PSI (WH & WX Series) Bore Rod Order Dia. No. Model No. Description 1.5" RK15WD Up to 24" stroke WX 2.0" RK20WD Up to 24" stroke WH & WX 2.5" RK25WD Up to 14" stroke WH RK25WD " to 24" stroke WH & all WX 3.0" RK30WD Up to 14" stroke WH RK30WD " to 24" stroke WH & all WX RK35WD Up to 14" stroke WH 3.5" RK35WD " to 24" stroke WH & WX RK35WD Up to 24" stroke WX RK40WD Up to 14" stroke WH 4.0" RK40WD " to 24" stroke WH RK40WD Up to 24" Stroke WX CYLINDER REPAIR KITS 3000 PSI (Th & tp Series) Bore Rod Order Dia. No. Model No. Description 2.0" RK20H Up to 24" stroke 2.5" RK25H Up to 14" stroke & Rephasing RK25H " to 24" stroke 2.7" RK27H Rephasing cylinder repair kit 3.0" RK30H Up to 14" stroke & Rephasing RK30H " to 24" stroke 3.2" RK32H Rephasing cylinder repair kit 3.5" RK35H Up to 14" stroke & Rephasing RK35H " to 24" stroke 3.7" RK37H Rephasing cylinder repair kit RK40H Up to 14" stroke & Rephasing 4.0" RK40H Rephasing cylinder repair kit RK40H " to 24" stroke RK40H " stroke and up 4.2" RK42H Rephasing cylinder repair kit 4.5" RK45H Rephasing cylinder repair kit 4.7" RK47H Rephasing cylinder repair kit 5.0" RK50H Rephasing cylinder repair kit RK50H " to 24" stroke 19 Toll-Free Phone (204) Fax (204)

20 For placing orders or for further product information contact your local Lion Hydraulics sales representative, or contact: CANADIAN CORPORATE OFFICE: LION HYDRAULICS 51 Burmac Road, P.O. Box 429 Winnipeg, Manitoba, Canada R3C 3E4 Telephone Toll Free Fax For Orders Only: Fax Canadian WAREHOUSES: Winnipeg, Manitoba Montreal, Quebec U.S.A. CORPORATE OFFICE : LION HYDRAULICS P.O. Box Minneapolis, Minnesota Telephone Toll Free Fax info@monarchindustries.com For Orders Only: Fax orders@monarchindustries.com U.S.A WAREHOUSES: Austell, Georgia Dallas, Texas Fresno, California Distributed by: Hydraulic Cylinder Display Quality and Service Since PRINTED IN CANADA R