Distinctive Characteristics
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1 Distinctive Characteristics Various cap styles and colors to meet differing application needs. Bright, full face illumination to distinctively indicate status. Rear panel threaded mounting or snap-in mounter for front panel mounting. 5-amp power rating standard. Dry circuit capability available. Detent switching mechanism provides positive indication of actuation. Heavy gauge steel case protects switch components and increases durability.,500v dielectric strength between contacts and case is accomplished by clinching the frame away from the terminals. Solder lug and PC terminals staked into base. Actual Size
2 General Specifications Electrical Capacity (Resistive Load) Power Level (silver): 25V AC & 250V AC or 30V DC Logic or Power Level (gold over silver): 0.VA 28V AC/DC maximum or 25V AC (Applicable Range 0.mA ~ 20mV ~ 28V) Note: See Supplement Index (page Z2) to find explanation of dual rating & operating range. Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Travel: 0 milliohms maximum for silver; 20 milliohms maximum for gold 200 megohms 500V DC,000V AC minimum between contacts for minute minimum;,500v AC minimum between contacts & case for minute minimum 30,000 operations minimum 0,000 operations minimum,300 grams for momentary;,200 grams for alternate action.0mm (.039") pretravel;.0mm (.57") overtravel; 5.0mm (.96") total travel Materials & Finishes Plunger: Bushing: Housing: Movable Contact: Stationary Contacts: Base: Common Terminals: End Terminals: Lamp Terminals: Polyacetal resin Brass with nickel plating Steel with chromate over zinc Silver Silver with silver plating or silver with gold plating Phenolic resin Copper with silver plating Copper with silver plating or copper with gold plating Brass with nickel plating Environmental Data Operating Temp Range: Humidity: Vibration: Shock: -0 C through +50 C (+ F through +22 F) for spot illuminated -20 C through +50 C (- F through +22 F) for other illuminated -0 C through +50 C (+ F through +22 F) for nonilluminated 90 ~ 95% humidity for 96 0 C (0 F) 0 ~ 55Hz with peak-to-peak amplitude of.5mm traversing the frequency range & returning in minute; 3 right angled directions for 2 hours 50G (90m/s 2 ) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Installation Cap Installation Force: 9.6N (. lbf) maximum downward force on cap Soldering Time & Temperature: C or C Standards & Certifications UL & C-UL Recognized: R All models recognized at 25V AC; UL File No. WOYR2.E5 & C-UL File No. WOYR8.E5; add "/U" to end of part number to order UL mark on switch & add "/UC" to end of part number to order C-UL mark on switch (equivalent to CSA certification).
3 TYPICAL SWITCH ORDERING EXAMPLE DLB 2 W 0 L 3 G POLES & CIRCUITS 2 DPDT ON (ON) 25 DPDT ON ON ( ) = Momentary TERMINALS 0 Solder Lug 03 Straight PC CONTACT MATERIALS & RATINGS W Silver Contacts 25V AC Gold over Silver Contacts A 25V AC & 0.VA 28V AC/DC max. SNAP-IN MOUNTER No Code No Mounter Black Mounter S for Square Caps Black Mounter R for Round Caps LAMPS Incandescent & Neon E 6-volt G -volt L 28-volt *N 0-volt Neon 0 No Lamp *Neon recommended for cap codes 2 & 3 in white only. LED used w/spot Illuminated D Single Element CAP TYPES Solid Caps.78" Square.36" Diameter 2 Not for use w/mounter.52" Diameter 3 Not for use w/mounter Design Cap.78" Diameter with colored lens Spot Illuminated Caps 6.78" Square 7.78" Diameter CAP OR LED COLORS Solid & Design Cap Colors B White C Red D Amber E Yellow F Green G Blue Note: Colors D & E not available with Design Cap LED Colors for Spot Illuminated C Red F Green.52" Diameter Blue Solid Cap DESCRIPTION FOR TYPICAL ORDERING EXAMPLE DLB2W0-L3G 28V Incandescent Lamp DPDT ON-(ON) Circuit Silver Contacts with 5A Rating Solder Lug Terminals IMPORTANT: Switches are supplied without UL & C-UL marking unless specified. Specific models & ratings noted on General Specifications page.
4 POLES & CIRCUITS Plunger Position ( ) = Momentary Connected Terminals Throw & Power/Lamp Schematics Pole Model Normal Down Normal Down Notes: Terminal numbers are not actually on switch. Lamp circuit is isolated and requires external power source. DLB2 ON (ON) DP DLB25 ON ON DPDT 3 2 (COM) 5 6 L (+) (-) L CONTACT MATERIALS & RATINGS W Silver Power Level 25V AC & 250V AC A Gold over Silver Power Level or Logic Level 25V AC or 0.VA 28V AC/DC maximum Note: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within the same application. See Supplement Index (page Z2) for complete explanation of dual rating and operating range. TERMINALS 0 03 Solder Lug (2.0).079 (0.9) Thk = (0.7) (.5).77 (2.5) Wiring for Solder Lug Terminals Power terminal hole of " x.079" accommodates one solid 20-gauge wire or two solid or stranded 22-gauge wires. Lamp terminal hole of " diameter accommodates one solid 20-gauge wire. Straight PC (.8) (6.) (.7).06 Thk = (0.7) L (.3) Typ 5.69 (.) L (2.9) Typ.5 (.8) Dia Typ.073 INCANDESCENT & NEON LAMP CODES & SPECIFICATIONS Electrical specifications are determined at a basic temperature of 25 C. Lamp circuit is independent of switch operation. Incandescent & Neon lamps can be used with solid & design caps. AT60 & AT60N T- 3 Midget Groove Base AT60 Incandescent 6-, -, or 28-volt; AT60N Neon 0-volt. E G L Voltage V 6V AC V AC 28V AC 0V AC Current I 200mA 80mA 0mA.5mA Endurance Avg. Hrs., ,000 0,000 Ambient Temp. Range -20 C ~ +50 C N * * Recommended Resistors: 33K ohms for 0V AC; 00K ohms for 220V AC. 0 No Lamp Code 0 indicates that no lamp is used with the solid or design caps.
5 LED CODE & SPECIFICATIONS Electrical specifications are determined at a basic temperature of 25 C. LED circuit is independent of switch operation. LEDs are colored in OFF state. For dimension drawings of lamps see Accessories & Hardware section. If the source voltage is greater than rated voltage, a ballast resistor is required. The ballast resistor calculation and more lamp detail are shown in the Supplement; see Supplement Index (page Z2). LED for Spot Illuminated Cap D Single Element LED LED is factory assembled in spot illuminated caps. (+) (-) Color Codes: Red Green Forward Peak Current I FM 35mA 30mA Continuous Forward Current I F 25mA 20mA Forward Voltage V F.65V 2.0V Reverse Peak Voltage V RM 3V 3V Current Reduction Rate Above 25 C I F 0.57mA/ C 0.3mA/ C Ambient Temperature Range -0 C ~ +50 C C F CAP TYPES & COLORS Solid Cap AT9.78" Square Solid Cap AT " Diameter Solid Cap AT8.52" Diameter For use with Incandescent or Neon For use with Incandescent or Neon For use with Incandescent or Neon Colors B C D E F G (0.0).39 (5.0).59 (9.0) Sq.78 Colors B C D E F G Not for use with snap-in mounter. (3.0).52 (8.8) Dia.36 Colors B C D E F G Not for use with snap-in mounter. (0.0) (5.0) (3.0) Dia.52 Design Cap AT6.78" Diameter Spot Illuminated AT63.78" Square 6 7 Spot Illuminated AT6.78" Diameter Black Holder with Colored Lens Black Cap with Clear Lens Black Cap with Clear Lens Lens Colors B C F G (9.0) Dia.78 LED Colors: C F LED & cap assembled at factory; not available separately Jewel (9.0) Sq.78 (7.0) Dia.276 LED Colors: C F LED & cap assembled at factory; not available separately Jewel (9.0) Dia.78 (7.0) Dia.276 (0.5) (6.3).3.62 (.3) (6.3).5.62 (0.5) (6.3).3.62 Material for All Caps: Polycarbonate Finish: Glossy Colors Codes: B White C Red D Amber E Yellow F Green G Blue
6 OPTIONAL SNAP-IN MOUNTERS S AT57 Mounter for Square Caps AT9 & AT63 R AT528 Mounter for Round Caps AT 6 & AT6 Glass fiber reinforced polyamide Black only available Glass fiber reinforced polyamide Black only available (.0) R.039 Panel Cutout: Panel Cutout: (2.).88 (22.2) Sq.87 Recommended Panel Thickness:.0 ~.0mm (.039 ~.57") (23.3) Dia.97 Recommended Panel Thickness:.0 ~.0mm (.039 ~.57") The standard mounting hardware provided with the switch is used to assemble the square mounter. Locking Ring AT506 and Hex Nut AT527 are provided with the round mounter. It is assembled to the switch with this hardware plus the lockwasher and hex nut provided as standard hardware. Not for use with Solid Caps AT7 & AT8. TYPICAL SWITCH DIMENSIONS Solder Lug Bushing Mount Keyway M2 P (0.9) x (2.0) Typ x.079 (0.9) Dia Typ (0.7) Typ (.3) Typ.69 (.) L2 (-) L (-) COM (7.2).677 (3.0) Dia.52 (5.2).598 (0.0).39 (5.0).59 (2.0).72 (20.).792 (.5).77 (0.5) Typ (2.5) Typ (2.) Typ DLB25W0-G3G Solder Lug Square Snap-in Mounter Part No. (0.9) x (2.0) Typ x.079 (0.9) Dia Typ (0.7) Typ (.3) Typ.69 (.) L2 (-) L (-) (7.2).677 COMM (22.0) Sq.866 (9.0) Sq.78 (23.8) Sq.937 (3.7).6 (.2).07 (8.9).7 (.).73 (20.).792 (.5).77 (0.5) Typ (2.5) Typ (2.) Typ DLB25W0-GC-S
7 TYPICAL SWITCH DIMENSIONS Solder Lug Round Snap-in Mounter Part No. Guide (0.9) x (2.0) Typ x.079 (0.9) Dia Typ (0.7) Typ (.3) Typ.69 (.) L2 (-) L (+) (7.2).677 COMM (23.0) Dia.906 (9.0) Dia.78 (25.8) Dia.06 (.7).85 (.6).063 (8.5).728 (.8).89 (20.).792 (.5).77 (0.5) Typ (2.5) Typ (2.) Typ DLB25W0-EC-R STANDARD HARDWARE OPTIONAL HARDWARE AT50 Knurled Face Nut Brass with Chrome Plating AT508 Lockwasher Steel with Zinc Plating AT527 Hex nut Steel with Nickel Plating AT506 Locking Ring Steel with Zinc Plating M2 P (2.) Dia.76 M2 P (2.) Dia.76 (5.2) Dia.598 (5.8) Dia.622 (.0).55 (2.8).0 (8.2) Dia.77 (3.8) Dia.53 (.5).53 (2.5) (.0).039 (0.5) (6.0).630 (2.0).079 (2.8).0 (9.5).37 (.0).039 Maximum Effective Panel Thickness & Cutouts With Standard Hardware 5.6mm (.220") (2.5) Dia.92 With Standard Hardware & Keyway 5.6mm (.220") (.5).060 (2.5) Dia.92 (.5).53 With Standard Hardware & Locking Ring.6mm (.8") (2.5) Dia.92 (3.0) Dia.8 (9.0).35 LEGENDS Inscriptions can be placed on solid and design caps. Details regarding screen printing or engraving may be obtained from the factory.
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