EC226 - Rotator frame

Transcription

1 Drawing No: 0387 EC6 - Rotator frame COVERSHEET Planned document changes: Breifly: No planned changes Document changes: Date: Change: Part number for shims kit end lock added. Layout/Irrelevant. Layout/Irrelevant. Layout/Irrelevant. Sensor for MACS replaced, new distance 3mm. Clarifying text regarding grease in rotator frame. Layout/minor changes. Coversheet added. Rev. after change: F E D C B A /0

2 Drawing No: EC6 - Rotator frame 90 45, 9 MACS: PART QTY COMMENTS Rotator frame EC6 v (.-3 included) Bushing WB80 45/50x Bushing 85/90x Note serial/cast/manufacturing numbers according to module card 5 Make sure all bushings, threads and holes are free from debris 6 rease area in rotator frame connecting to worm wheel 7 Worm wheel EC rease area of worm wheel connecting to o-ring and bearing ring 9 O-ring Oil area in rotator frame connecting to bearing ring Bearing ring EC Assemble bearing ring against worm wheel in turning motions using M8x00 screws. Adjustment on p.4 when motor is assembled 30 Screw TX40 M8x30 FZB 0, Torque: 34Nm 55 Washer NL Magnet 8x5x3 87 Punch serial number into rotator frame Loctite 45. Harden minute 88 Feather Key Part of quick hitch assembly 89 O-ring 39,3x5, Part of quick hitch assembly 90 Bolts depends on quick hitch 8 See "Quick hitch" 9 Supporting plate shim 0,mm 033 Part of quick hitch assembly 9 Supporting plate shim 0,3mm 037 Part of quick hitch assembly 93 Supporting plate 039 Part of quick hitch assembly 94 Socket Head Screw 8x Part of quick hitch assembly 95 Assemble break support See separate instruction 0 in order of assembly Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose. /0

3 Drawing No: 0387 MACS: NB! Distance 3mm: Connector position: eps / MACS: See instruction, eps 8, 9, 0 6 3mm 84 3 EC6 - Rotator frame 4 Bushing WB80 45/50x50 3 Bushing 85/90x40 3 Axial washer (with ear) 4 rease axial washer and bushings in rotator frame generously 5 Worm Screw EC6 6 Rotation play: 0,05mm - 0,0mm 7 Shims kit End Lock 0,3-0,4-0,5-0,8-0,9-,mm 8 End Lock EC6 9 End Lock eps EC6 0 End Lock MACS EC6 Socket Head Screw 4x90 Hydraulic motor + chockvalve 3 Hydraulic motor White 00cc 4 Chockevalve White 60/00cc 5 Adapter 90 6 Socket Head Screw x35 7 Washer NL 8 Cylindrical pin Washer NL0 46 Socket Head Screw 0x40 83 Inductive sensor M8 PNP MACS 84 Attach temporary connector, turn clockwise into position, disconnect connector, tighten with nut 85 Protection eps/macs 96 Screw Cover M 97 Screw Cover M4 8 PART QTY COMMENTS Face groove toward worm screw Note rotation play on module card (05, 053, 054, 056, 059, 050 included) For option eps For option MACS 8 Torque: 7Nm (.3-4 included) Torque: 77Nm. Assemble before connecting motor to rotator frame Assemble before connecting motor to rotator frame Torque: 36Nm 8 7 QTY: 0 for option eps/macs 4 QTY: 7 for option eps/macs Distance 3mm. Nut torque: 3Nm 8 For option eps/macs Part of make up Part of make up in order of assembly Photos on page 9. 3 /0

4 Drawing No: EC6 - Rotator frame 9, 38 9 Attach temporary quick couplings to activate hydraulic motor 30 Screw TX40 M8x30 FZB 0,9 3 Tighten bearing ring by hand while rotating worm wheel until hydraulics starts swaying. Loosen bearing ring and without hydraulics retighten until it nudges the worm wheel. Loosen bearing ring by 3cm 3 Tighten screws in CROSS PATTERNS evenly on both sides. Then torque tighten in cross patterns. Repeat torque oce more 33 Attach temporary grease nipples 34 Fill with grease while rotating 35 Fill with grease while rotating, 8 seconds. Disconnect the temporary grease nipple 36 Fill until grease emerges from Rotate worm wheel until the holes matches the holes in rotator frame. The head of Screw 0x40 may be used as measurement 38 Disconnect the temporary quick couplings and remaining grease nipples 39 Check that no grease fills the holes mounting to quick hitch 40 Central Lubrication is applied gradually, finish at.68 4 Plug Bsp /8" PART QTY COMMENTS Connect return hose to inner adapter, closest to rotator frame 8 Torque: 34Nm Attention, do not measure using your fingers! See "Lubrication kit" in order of assembly 3 33, Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose. 4 /0

5 Drawing No: ECHF: MACS: EC6 - Rotator frame Valve plate 7-ch.swivel EC9,6 43 Mounting plate Central lubrication ECHF Washer NL0 45 Socket Head Screw 0x50 46 Socket Head Screw 0x40 47 Sealing washer 3/8" 48 Adapter 3/8" 49 Bulkhead adapter Bsp 3/8" 50 Bulkhead adapter extended Bsp 3/8" 5 Valve block & Swivel Complete without slipring ECHF 5 Kit Slip ring ECHF DTM 53 Cover plate slip ring 54 Socket Head Screw MC6S 5x0 55 Washer NL8 56 Socket Head Screw 8x50 57 Socket Head Screw 0x60 58 Hose hydraulic motor Short 59 Hose hydraulic motor Long 68 Lubrication kit 69 Socket Head Screw 5x30 70 Socket Head Screw 5x35 7 O-ring 6,07x,78 7 O-ring 5,6x,78 73 O-ring,4x,78 74 Connection block ECHF 75 uide with spring pin 76 O-ring 79 Pipe Plug M36 80 Pipe Plug M36/M8 MACS PART QTY COMMENTS QTY: 0 for option eps/macs QTY: 7 for option eps/macs QTY: without ECHF See "Valve blocks & Swivels" For QS, see "Slip rings" See "Lubrication kit" QTY: for option eps without ECHF Spring pin included in swivel QTY: 5 for option MACS in order of assembly Photos on page 9. 5 /0

6 Drawing No: MACS: 65 Without ECHF: 57 63, EC6 - Rotator frame Washer NL0 45 Socket Head Screw 0x50 46 Socket Head Screw 0x40 47 Sealing washer 3/8" 55 Washer NL8 56 Socket Head Screw 8x50 57 Socket Head Screw 0x60 60 Valve plate 6 Mounting plate Central lubrication 6 Adapter 3/8" 63 Valve block & Swivel Complete without slip ring DTM 64 Valve block & Swivel Complete with slip ring DTM 65 Kit slip ring DTM 66 Hose hydraulic motor Long 67 Hose hydraulic motor Short 68 Lubrication kit 69 Socket Head Screw 5x30 70 Socket Head Screw 5x35 76 O-ring 77 Connection block 78 uide by number/letter 79 Pipe Plug M36 80 Pipe Plug M36/M8 MACS 8 Mounting plate angle sensor eps 8 Socket Head Screw 5x40 PART QTY COMMENTS 7 QTY: 0 for option eps/macs 3 4 QTY: 7 for option eps/macs 5 QTY: without ECHF 7 3 Assemble before connecting valve block to rotator frame See "Valve blocks & Swivels" 6 6 (.65 included) See "Valve blocks & Swivels" See "Lubrication kit" QTY: for option eps without ECHF Replaces 0343 from 06-0 "" on swivel against "X" on block QTY: 5 for option MACS in order of assembly 66 eps: Photos on page 9. 6 /0

7 Drawing No: Top part, service, make up 07 EC6 - Rotator frame Washer NL 55 Washer NL8 98 Shims tilt axle 99 Tilt axial washer 00 O-ring 9,9x,6 0 Socket Head Screw 8x40 0 Bushing WB80 00/05 L40 03 Tilt axle EC6/EC6 04 Socket Head Screw 6x00 05 Slotted pin 06 Cylinder axle 07 Clamping half 08 Rubber spacer clamping half 09 Socket Head Screw x55 0 Screw Cover M Clamping half Screw Cover M6 Tilt axle Sticker kit - EC6 3 Sticker kit - EC6 R 4 Service Package EC6 5 Service Package EC6 6 Service book EC09-EC6 PART QTY COMMENTS 8 7 Used if required 4 QTY: 8 for option Wide 8 Torque: 333Nm QTY: 4 for option Wide 4 8 (.08 included) 8 9 Torque: 36Nm 6 Part of make up 8 Part of make up Part of make up Part of make up For rotation & break play With tilt axle & cylinder axle in order of assembly , /0

8 Drawing No: 0387 Top part, option Wide EC6 - Rotator frame 7 Washer NL 00 O-ring 9,9x,6 05 Slotted pin 06 Cylinder axle 07 Clamping half 08 Rubber spacer clamping half 0 Screw Cover M Clamping half 7 Shaft, EC6W 8 Spacer, EC6W 9 Socket Head Screw x00 PART QTY COMMENTS 8 4 QTY: 8 for option Wide QTY: 4 for option Wide 4 8 (.08 included) 8 6 Part of make up 4 8 Torque: 36Nm in order of assembly See instruction Std Top part components /0

9 Drawing No: 0387 ECHF EC6 - Rotator frame Hydraulic motor + chockvalve 58 Hose hydraulic motor Short 59 Hose hydraulic motor Long 66 Hose hydraulic motor Long 67 Hose hydraulic motor Short 85 Protection eps/macs PART QTY COMMENTS 088 (.3-4 included) For option eps/macs in order of assembly Without ECHF Option eps/macs /0

10 Drawing No: 0387 MACS: Replaced from Related spare parts: Replaced from: , EC6 - Rotator frame 0 Rotator frame EC6 v.4 7 Worm wheel EC6 Bearing ring EC6 5 Adapter Screw TX40 M8x30 FZB 0,9 58 Hose hydraulic motor Short 59 Hose hydraulic motor Long 66 Hose hydraulic motor Long 67 Hose hydraulic motor Short 68 Lubrication kit 69 Socket Head Screw 5x30 83 Inductive sensor M8 PNP MACS 90 Bolts depends on quick hitch 0 Wear washer Hex Head Screw 6x Socket Head Screw 0x90 Umbraco 3 Adapter DSVW-5 LR 4 Hose hydraulic motor v Long 5 Hose hydraulic motor v Short 6 Inductive sensor M8-M MACS PART QTY COMMENTS 0373 (.-3 included) Assemble before connecting motor to rotator frame 60 8 Torque: 34Nm See "Lubrication kit" Distance 3mm. Nut torque: 3Nm 8 See "Quick hitch" 04 Used until Used until Replaced by.90 from Replaced by.5 from Replaced by.59 from Replaced by.58 from Replaced by.83 from Distance 4mm. Nut torque: 3Nm in order of assembly Replaced from Replaced from QTY: Replaced from QTY:3 3 0 /0