GESSFORD MACHINE INC COBRA ENGINE QUOTE
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- Arron Cummings
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1 Date: 12/2/15 Customer: Greg Cramer Current FE 12/2015 Job #: 1965 Galaxie 500 Engine Type: 390 PI Engine Year: 1965 Preliminary Build Sheet Tentative updated T&D 12/7/15 updated 12/8/15 Greg to get EDE Heads Rings change and ordered other parts 12/9/15 QTYDESCRIPTION PRICE TOTAL Block Labor Options 1 1 Clean Iron Cylinder Block ( Date Code) Magna Flux Cylinder Block (OK) Remove & Replace Cam Bearings ( ) Side Oiler style Durabond Bore Block For 4.090" Arias Custom Piston at 85# Torque W/ARP Lube Piston Clearance Measured at Using Deck Plate ARP Head Studs with pt Nuts (Torque for Alum Heads) 1 1 Align Bore Block 90# Torque W/ARP Side Weld And Fit Caps To Block As Required Mill Rear Main Cap for shorter 4" ARP Studs foir Windage Tray (Iron Blocks) Square Deck On Block at " (Stock FE Deck is ") Estimate Check Lifter Bore clearance to Lifters in this motor (By Type) 1 1 Chase all threaded galley plug holes in Iron Block as reqd Sonic Check Iron Block Ser# 2015 # TBD Crank Labor Options 1 1 Clean Crankshaft Forge # New Scat Stroker Stroke Magna Flux Crankshaft (OK) Check Alignment ( ) Align If Required (Time x $) Check & Polish Crankshaft R: M: after balance Work Check & Grind Crankshaft R: M: Radius: Specify exact sizes required on After Market Steel Crank R: M: 1 1 Check exact sizes on specified Steel Crank Stroke is Stock Connecting Rod Labor Options & Required Operations 8 8 Install Pistons On Connecting Rods (Floaters) Clean Rods (Forge # ) Scat Rods Magna Flux Rods (OK) Measure Rod Journal Width for calculating side clearances Check Big End of Scat 6.700" Connecting Rods Torque W/ Lube Fit Pin single fit.0008" Other Labor 1 Surface Grind Flywheel And Check Run Out Pressure Check Intake Manifold ( ) Ford 3x Head Labor Options 2 2 Clean New before assembly below Edelbrock heads ( 76CC Heads) Magnaflux heads (N/A as are Aluminum) 2 2 Heads have x Valves by Gessford ferrea Brank 6000 series 2 2 Pressure Check Aluminum Heads ( ) ( ) When Recvd (All Brands) Final Grind Valves & Seat Three Angle 2016 Performance Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required) 2 Machine Edelbrock/Shelby/Dove Heads For Big Springs (As Required) TBD by new Cam 2 2 Final Clean Heads & Parts For Assembly Assemble Heads at. " For # Per Cam Spec card And Spring Part Number (Spring Mfg. ) 2 2 Restrict Block To Head Rocker Oiling.060 Race.090 Street Drilled Plug Page 1 of 10
2 These Operations Are After Dummy Checking Engine Assembly And Prior To Final Engine Assembly 2 2 Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake TBD 1 2 Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads TBD 1 1 Machine Intake Push Rod Holes For Assembled Clearance (As Reqd) TBD 1 Machine Distributor Hole On Intake For Correct Geometry To Block Mill Intake Manifold Angles To Correct Geometry For Heads And Block TBD Dummy Engine Assembly To Check All Clearances As Follows: Mandatory Operations, Prior to Engine Balancing & Building For All Engine 1 1 Install Crankshaft Main Bearings In Housing Bore At Correct Torque Of # Using Bolt/Stud Lube, To Obtain Size To Grind Crankshaft Mains For Clearance Of.0 " 8 8 Install Connecting Rod Bearings In Rods At Correct Torque W/Lube Of, And Obtain Size To Grind Crankshaft To For Clearance Of.0 " If New Rods Or Reconditioned Check The Tang Cut In The Rods For Correct bearing Fit In The Cap And In The Rod (Correct If Required) 1 1 Install Pistons And Check Piston To Valve Clearances Intake: Exhaust, With Camshaft Degreed At Per Cam Card Intake Clearance: Exhaust Clearance: As Measured Intake Clearance: Exhaust Clearance: (Final Clearance) 8 Machine Valve Relief's (Fly Cutting) As Reqd. To Obtain Correct Clearances Intake Modification Depth: Exhaust Modification Depth: 1 1 Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of.060" At Full Lift +.050" (Outside Diameter Of Exhaust Valve To Bore) This Is Done With Head Installed And Test Springs With Camshaft Degreed (Above Check Is Done While Checking For Valve To Piston Clearances) 8 8 Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At Install Heads and Rocker Arms To Check For Correct Push Rod Length Std Length For Comp Solid & Roller 9.157" (Actual Reqd: 9. ") 1 1 Balance Engine Rotating Assy Complete (Bob Weight ) The Following was updated at assembly / /2016 Motor Specifications: updated for Greg's Motor Connect Rod Side Clearances: 15.0 ", 26.0 ", 37.0 " & 48.0 " Connecting Rod Brg Clearance: 1.0 ",2.0 ",3.0 ",4.0 " 5.0 ",6.0 ",7.0 ",8.0 " Clevite Rods bearings in Rod and in Caps Main Brg Clearances: 1.0 ", 2.0 ", 3.0 ", 4.0 ",5.0 " Clevite Main Bearings in Block and in Caps Cam Bearing Clearances: 10 ", 2.0 ", 3.0 ", 4.0 ", 5.0 " Our New Durabond FP33 Installed Brgs Crankshaft End Play 0 ", Camshaft End Play:.0 " Cam degreed to C/L as per Comp Cam Ring End Gaps: Top. " 2nd. " Oil. " Valve Lash Cold :.0 Hot:.0 Solid Roller Camshaft Test Run Engine And Perform Required Operations (As Listed) 1 1 Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves RPM's Minimum 30 Minutes (Usually 2 Hours) Note: Testing can require more small parts not quoted Note: Final Radiator Hoses Will Be Required When Installed In Chassis Includes Removing Engine From Stand Includes Checking Oil Filter Internal Condition Special Built Engine Crate/Stand For Shipments Are Available 0 0 estimate Total Labor Required As Listed Above 3, Page 2 of 10
3 ******************************************************************************** Part List Options/Requirements M10 Main Bearing Set CH10 Performance Rod Bearing Set (Std,1's,1X's & 10's) M Cam Bearings (Std FE Blocks)or Alternate Dura Bond F33,FP33, FP33T F $, FP $(Perf) or FP33T 64.55$ (Perf Coated) M Cam Bearings (Side Oiler Block) or Alternate Dura Bond F Dura Bond Side Oiler Set F24 I V20 Pin Bushings For Pin End Of Stock Type FE Connecting Rods 9.00 or 2304V20NH w/o oil hole (machine hole after installed in rods) Base Felpro Gasket Rebuild Set Intake Gasket or Upgrade to Victor Nitro Seal 95159SG Felpro Head Gaskets (Aluminum FE Heads) SCE 4034 ProCopper Embossed Exhaust Gasket Set (FE) Felpro OS11701C Additional Pan Gasket For Windage Tray Applications TBD 1 1 Cam Plug Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only) ARP HD Performance Oil Pump Shaft Upgrade from standard F/M HiVol Oil Pump M57HV Melling Pistons As Required For Compression Ratio And Application 8 8 Arias Special Order W/Pins/Retainers/Fitted (Full set) 10.0: Ordered 12/9/10.060" Includes:.975 x Pins , (32) Retainers S Ring Set As Required For Application 1 1 SpeedPro 5/64 3/32 3/ " Moly Rings updated 12/9/15 Roller Rocker Systems 1 1 T&D Rocker system 1.76 Ratio FE Shaft Mount FE Style , , TBD 12/6/ Upgrade to Jesel KPS J2K Ford FE MR 1.76 Rockers for Roller Cam 2, TBD Camshaft & Lifter Options 1 1 Comp Cams Solid Roller Lifter Cam Kits TBD Roller Cam Solid TBD EndurX Mechanical Roller Lifters TBD Comp Valve Spring Set TBD Titanium Retainer Set TBD Degree Super Locks TBD Positive Stem Seal Set TBD Spring Cups for Ede Heads TBD 1 1 PG4108 PROGEAR Timing Set Push Rods (as required) NH38AA.083 Wall for New Cam Engine Oil Supplement for BreakIn (1/3 in Filter & 2/3 in Oil) Moroso Performance Oil Filters (one For Assembly Test Run + One) BHJ SFI Dampner (Neutral FE) FOIBFE7 Serial# SFI Ford B8AZ6359A Seal Sleeve (Behind Dampner) Used w/speedi sleeve TBD 1 1 ARP Dampner Bolt 5/8" 189# W/ARP Lube Brass Pilot Bushing (Rear FE's For Manual Trans) Transmission/Bell Housing/Clutch 1 0 TKO Tremek 5 Speed Transmission 1 0 TKO II Road Race Tremek 5 Speed Trans w/.83 5th gear upgrade gear matls Mcleod Adapter (Bell Hsg To TKO) FE GM Tranny Fludid For TKO?? 1 0 Lakewood Bell Housing FE SFI 2000 Approved 1 0 Lakewood Bell Housing Alignment Dowel Set (.500 Dial) 1 0 Pivot For Lakewood Bell Housing Clutch Arm C8AZ7522B 1 0 Clutch Arm Ford For Mechanical Clutch linkage (Midstates) 1 0 Hays Clutch Change to McLeod Long StyleChg DPHG 1 0 Throw Out Brg Change to McLeod /8x10 (Price incl w/clutch above) 1 0 Clutch Disk Change to McLeod /8x10Spline 1 1 ARP Pressure Plate Bolt set 5/16" 21# W/ARP Lube Flywheel/Flexplate 1 0 Flywheel (Internal Balance) 427 McLeod Lt Wt Flywheel Bolts see parts below Page 3 of 10
4 Motor Mounts ETC. 2 0 Set Of FE Motor Mounts 65 Galaxy TBD Other Options 1 0 Shelby Remote Oil Cooler Block Plate Aviaid Oil Pan 9Qt W/PUp & Windage Tray Street & Race Aviaid Dip Stick Kit Aluminum Cap For Puke Tank Return Tube New Expansion Tank Built by Stan's Tank Kit includes 16# Radiator Cap & Over Flow Hose Degree Thermostat (Large Dia) Gat Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M 5049M is FE 390/427/ M is FE Shelby Block Applications 1 0 Alternator Ford 1967 Mustang 55AMP 1 0 UNPolished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm MRG Chrome Coil Bracket 1 0 Shelby FE Water Pump (Aluminum) TBD Add 100$ for Polished Version with or without the Edelbrock Logo 1 0 MRG 19 Dual Spring Safety Throttle Return Spring Kit TBD 1 0 March 1910 Sgl Groove Pulley Set (Aluminum) TBD 1 March 1930 Dbl Groove Pulley Set (Aluminum) 1 0 Water Pump Pulley Bolts 5/1624 3/16Key Chromenet (4) (Clean Looking) Cylinder Head Valve Train Components TBD 8 8 Ferrea F6210 Intake Valves /8" 5.450".330 Tip 6000 Series Ferrea F6212 Exhaust Valves /8" 5.534".330 Tip 6000 Series Holley Performance Mechanical Fuel Pump TBD 1 0 Ford Fuel Pump Eccentric (No Longer Avail from Ford) RARE! TBD 1 0 PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve TBD 4 4 FP485 Deck Dowels For FE Block Decks Ford OEM Cam Plate Retainer TBD Fuel Log & Fittings 0 0 Fuel Log By Gessford (Not Polished) Note: You May Need a Pressure Relief Return Line Back To Fuel Tank 2 0 FCM2004 AQP St Aluminum #6 Flare 1/4" pipe Ftgs (Log)(Modified Tip Reqd) 2 0 3/8 x PT SS Intake Bolts (Long For Log Bkt To Intake) FCM2147 1/8" NPT 9 Deg Elbow Male To Female 1 0 FCM2005 3/8" As Above Except Not 45 Deg (If no front Oil Fill Tube In Intake) 2 0 FCM2113 Carb Ftg For Fuel Log Hose 1 0 FCA0606 #6 Hose W/SS Cover Fuel Line 6FT Package 6 0 FSM1012 #6 Strt Hose End/Swivels 1 0 FCM2004 AQP St Aluminum #6 Flare 1/4" pipe Ftgs (Pump To Log) 1 0 FCM2138 3/8" to 1/8" Pipe Bushing (Back of Log) 1 0 Holley # Fuel Pressure Gauge 1 0 AQP FCM2034 Alum Elbow Flare 1 0 AQP FCM2122 Alum Male Branch Tee 2 0 AQP FCM3740 Alum AN Cap 1 0 2X4 Linkage Kit as reqd Valve Covers & Breathers 0 0 Shelby Valve Covers 0 0 M6766A302 Breather Air Cleaners 1 Stellings & Hellings Air Cleaners For 2X4's (set of two) 1 0 Above with KN Air Filters Page 4 of 10
5 Ignition Components 1 1 MSD AL Digital Rev. Limiter Ignition W/Chips TBD 1 1 MSD 8222 Blaster Coil Vibration Proof (Black) TBD 1 1 MSD 8594 ProBillet Distributor (BLACK CAP) TBD 1 1 MSD 8581 Brass Dist. Gear TBD MSD Billet Dist. Hold Down Kit TBD 8 8 Spark Plugs MRG 6018 Wire Loom Kits (Attach To Valve Cover Bolts To Outside) TBD 1 1 FMS M12259M302 Black Ford Perf wire set 45 Deg Boots TBD Fasteners For Engine Assembly ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series Gessford Special washer for Cam Bolts ARP Cam Plate Bolts ARP Main Stud Kit ARP PT Nuts for Main Studs ARP Head Stud Kit W/Hex Nuts (May use some 12Pt Nuts) ARP PT Head Stud Nuts (10 Packs) Reqd Some FE Alum Hds Required two extra ARP pt SS for 2X4 Fuel Log Bky Thickness 1 1 ARP PT SS Intake Bolts ARP Cross Bolts AJ # W/ARP Moly Lube MRG 60 Carb Stud Set (4 Packs) Sgl 1X TBD 1 0 ARP Valve Cover Bolts ARP Bolts for Starter Block Plate Bolts Block Plate bolt 0 0 ARP Rear Main Short Studs AR4.06L If Windage Tray App 1 1 ARP of 10 pack washers 7/16 for assembly ARP FE Flywheel Bolt Set MRG 6318 Pan Stud Kit New FE Engine Components Available 1 Carburetor and Fuel Systems Offered on an as required basis 1 1 Scat Forged Steel Crank 4FE , , Scat H Beam Rods Edelbrock Cylinder Head Set (Bare) CC Chambers By Greg C 12/8/ Blue Thunder 2X4 Intake Manifold MR 3 3 Felpro Carb Base Gaskets Set Original C3AEBJ & BK 540CFM Carbs By Holley Test Run BreakIn Allowance 1 1 You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd Start Up Oil And 1st Change 1 1 Inbound on Parts Estimate Arias Comp Cams (2) Block Primer NAPA 7.29, Auto Value Black 7.69, Goodyear Freight Allowance on In Bound Parts Freight Allowance on Out Bound Parts Total Parts Required As Listed Above 8, Paint Motor Need Color <<<<< Labor Total from Above 3, Total Quote For This Engine Job (Parts & Labor) 11, All Prices Subject To Change Dues on order placement %80 of Parts and %50 of Labor $ x.80 = $ and $ x.50 = $ , st Deposit Dues when engine balanced %10 Parts %40 labor $ x.10 = $ and $ x.40 = $2355 3, nd Deposit Due when don final balance as finished estimate 10/10% Prox $ $ = 1, Final estimate Page 5 of 10
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10 12/8/ ,000$ Cash Page 10 of 10
GESSFORD MACHINE INC COBRA ENGINE QUOTE
Date: 12/2/15 Customer: Greg Cramer Current FE 12/2015 Job #: 1965 Galaxie 500 Engine Type: 390 PI Engine Year: 1965 Preliminary Build Sheet Tentative 12022015 updated T&D 12/7/15 updated 12/8/15 Greg
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