Features Enclosed Burner. Enclosed Burner. No visible flame. Controlled Combustion environment with natural draft design
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1 97311 The S&J Enclosed burner incinerates harmful emissions from waste gas streams. Typical applications include fermentation off gas piping systems such as anaerobic digesters or landfill gas. This unit has no visible flame which makes it ideal for residential areas. The was specifically designed to completely combust gas in digester and landfill systems. The is uses maximum destruction efficiency (99%) and provides low NOX and CO emissions. This burner works is ideal for environments that have strict emission requirements and regulations (such as the EPA) and keeps emissions within the allowable limit. The draws in the proper amount of air to gas ratio to achieve the optimum operating temperature in order for complete combustion to occur. Key data, such as gas stream composition and flow rates, are used to determine the appropriate residence time of the waste gas inside the stack. This is critical to both the reliability of the emissions removal as well as the efficiency of operation. The Automatic Ignition System accepts a remote contact or signal from a pressure sensor to initiate ignition sequences. Advanced pilot design include UV sensor for positive flame proofing. Pilot System includes pilot pressure regulators and shut-off valves as specified. The S&J can be configured with any combination of measuring instruments for complete recording and reporting. Flexible operation is achieved through innovative hardware design. The design of the flare eliminates the need for refractory lining in the combustion chamber. The S&J accommodates fluctuating gas stream composed of low BTU wet methane. It can withstand the severest of process environments including high wind loading and seismic conditions as specified. Features No visible flame Controlled Combustion environment with natural draft design Meets emission standards of EPA & local regulations High Destruction removal efficiency High turn down ratios Ground Level inspirating venturi pilot/ignition lines Operates with low input pressures Advanced ground level automatic ignition system 205
2 Specifications: Sizes: 3, 4, 6, 8, 10 & 12 Manifold Connection: ANSI 150 lb. Raised Face Flange Stack Materials: Top Stack Assembly: Bottom Burner Assembly: Manifold/Pilot Assembly: Carbon Steel (Optional ) *Other materials available Contact Outputs: Alarm Flame Proven Pilot Failure (Optional) Main Gas Open (Optional) Power Requirements: 120 VAC 8 Amp 60 Hz (NEMA 7: 15 Amp); 220 VAC (optional) Controller: Temperature Range: -20 to 150 degrees F Enclosure: Panel Mounted NEMA 4 (Optional NEMA 4X or 7); Enclosure Material: Carbon Steel Optional: Functions: Manual Start Remote Start Automatic Sequencing Continuous Pilot or Intermittent Pilot Functions: Biogas Criteria Composition: 50%-70% CH 4, 50%-30% CO 2, with trace amounts of H 2 S, Inert Gases and Air Moisture Content: Saturated (100% Humidity) Pilot Gas: Natural Gas LPG (Propane) Waste Gas (500 BTU/ Cubic foot Minimum) Pilot/Ignition Gas Pressure: 4-30 W.C. Low Pressure - Standard PSIG High Pressures Manual Start: The operator puts selector to manual and initiates ignition by depressing the start push-button on the control panel. Remote Start: Remote ignition is performed by placing selector switch in the auto position and closing the remote location dry contact to initiate the operation of the waste gas burner. Auto Start: Automatic Start is performed by the sensing of a pressure permissive in the system. The pilot control panel must be set to Auto position for this to be controlled by the pressure switch. When the pressure switch contacts close, the auto flaring sequence will begin. Once the pressure drops below the pressure switch set point the contacts will open, halting operation. Accessories: A pressure regulator / flame arrester should be installed in the digester line just upstream of the flare. For automatic operation, a solenoid option must be included. 206
3 Dimensions: Additional Options Weatherhood for Control Panel Stand Pressure Switch (Remote/Automatic Control) 316 Pipings and Fittings NEMA 7, Explosion Proof Configuration All designs subject to change. Certified dimensions and specifications available upon request. 207
4 97311 Ordering Guide Model Number Selection The model number will have a base number followed by 9 digit numbers. These digits will represent 9 sets of option tables AB - CD - EF - GH - I Table A - Pilot Gas Option A Pilot Gas 0 Natural 1 Propane 2 Biogas 3 Auto Dual* 4 Manual Dual* *Biogas or other continuous pilot Table B - Biogas Connection Option B Table C - Power Source Option C VAC, 60HZ 2 220/240 VAC, 60HZ VAC, 60HZ with P.E. Cert 4 220/240 VAC, 60HZ with P.E. Cert Table D - Enclosure Rating Option D 0 NEMA 4 - Carbon Steel 1 NEMA 7 - Cast Aluminum 2 NEMA 4X NEMA 4X NEMA 4 - Carbon Steel (UL 508A) 5 NEMA 7 - Cast Aluminum (UL 508A) 6 NEMA 4X SS (UL 508A) 7 NEMA 4X SS (UL 508A) *Includes heater and thermostat Table F - Pilot Option F 1 Continuous 2 Intermittent 3 Continuous (347 *) 4 Intermittent (347 *) * 347 Venturi Included Table G - Blower Option G 1 Blower Motor - General Purpose 2 Blower Motor - NEMA 7 Blower Motor - General Purpose with 3 Remote Control Box* Blower Motor - NEMA 7 with 4 Remote Control Box * Junction Box construction shall be the same as Enclosure Table H - Additional Options* Option H Carbon Steel Panel Construction with Pipe & Fittings (Standard) Panel Construction S.S. Panel, Stand & Base Construction 304 Panel, Stand, Base & 4 Weatherhood Construction 304 Panel Construction with Pipe & Fittings 304 S.S. Panel, Stand & Base Construction w/ Pipe & Fittings 304 S.S. Panel, Stand, Base & Weatherhood 7 Construction with 316 S.S. Pipe & Fittings NOTE: All Units supplied with Pressure Switch *Other materials available upon request. Table E - Control Option E 1 Low Pressure Local Manual Start or Remote Dry Contact 2 Low Pressure Remote Control with Pressure Switch 3 High Pressure Local Manual Start or Remote Dry Contact 4 High Pressure Remote Control with Pressure Switch 208
5 Table I - Materials of Construction Option I Base / Stack / Manifold Carbon Steel / 304(L) / 304(L) 1 Carbon Steel / 304(L) / 316(L) 2 Carbon Steel / 316(L) / 316(L) 3 304(L) / 304(L) / 5 304(L) 304(L) / 304(L) / 6 316(L) 304(L) / 316(L) / 7 316(L) 316(L) / 316(L) / 8 316(L) NOTE: Pilot, Burner Nozzle and Piping Material 316. Other materials available upon request. 209
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