BBC Multi-fuel Combination Beta Burner
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- Paulina Christina Briggs
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1 BBC Multi-fuel Combination Beta Burner BBC-1 Edition Designed for low pressure air operation Rugged heavy gauge steel construction Converging tile provides higher velocity flames for higher convective heat transfer Diverging tile permits ignition from hot furnace UV flame supervision Preheated air versions up to 900ºF (480ºC) Custom packaged versions available with air and fuel manifolds Broad range of air/fuel ratios Available with refractory or alloy tile Compressed air atomization option for heavy fuel oils Liquid propane option available
2 2 BBC-1 Edition Hauck s BBC Multi-fuel Combination Beta Burner is designed for exceptionally long life in continuous or intermittent operation in furnace, kiln and dryer environments. Its low pressure air operation makes it ideal for a wide range of applications including steel reheat and aluminum furnaces, rotary kilns, gypsum kettles, air heaters and incinerators. The BBC is well suited for applications operating under backpressure. Burner capacities range from 2.5 million to more than 100 million (730 to 29,300 kw). The burner is designed to operate with all types of industrial fuel oils, including heavy oils, and with any clean industrial fuel gas with a higher heating value of 500 Btu/scf (19.7 MJ/nm 3 ) or greater with ambient or preheated combustion air. The flame shapes of the BBC are well defined throughout the burner s operating range. Available with stainless steel or refractory baffle with application temperatures of 2000ºF (1090ºC) and 2800ºF (1540ºC) respectively. The 1100 and 2100 series can operate with air preheat temperatures up to 600ºF (315ºC). The 3100 series can operate with air preheat temperatures up to 900ºF (480ºC). On ratio turndown varies depending on fuel type, and higher thermal turndown is possible with excess air firing. Nominal burner air supply pressure is 8 osig (34.5 mbar). 16 osig primary air pressure (69 mbar) is recommended for No. 2 oil. Nominal natural gas supply pressure is 4 osig (17.25 mbar). The burner can be supplied with a self supporting tile for soft wall applications. For hard refractory installations, a self supporting tile or a mandrel for pouring on a burner port can be supplied. Consult Hauck for mounting options. All burners are ignited by a spark ignited gas pilot and utilize UV flame supervision. Diverging tile designs can be ignited from a hot furnace. Aluminum Furnace with Beta Burner Firing Heavy Oil For additional information on this product, visit our website at: Hauck Manufacturing Company POB 90 Lebanon, PA T F info@hauckburner.com Copyright 2008 Elster Group ventas@morterahauck.com
3 NATURAL GAS OPERATION Model Number CAPACITIES Specifications - HIGH FIRE _04 _06 _08 _10 _12 _14 _18 _24 Max 10% Excess Air (MM) Max Excess Air (%) Flame Max Input (ft) LOW FIRE 10% Excess Air (MM) Max Excess Air (%) LOW PRESSURE OIL OPERATION Model Number Specifications - HIGH FIRE _04 _06 _08 _10 _12 _14 _18 _24 Max 20% Excess Air (MM) Max Excess Air (%) Flame Max Input (ft) LOW FIRE 20% Excess Air (MM) Max Excess Air (%) HIGH PRESSURE OIL OPERATION Model Number Specifications - HIGH FIRE _04 _06 _08 _10 _12 _14 _18 _24 Max 20% Excess Air (MM) Max Excess Air (%) Flame Max Input (ft) LOW FIRE 20% Excess Air (MM) Max Excess Air (%) Notes: 1. All burners equipped with converging tile and refractory baffle plate. 2. Btu input based on HHV s of natural gas with 1034 Btu/ft 3 and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 3. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the converging tile flame length. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 6/09 Fax: BBC-2
4 S DIMENSIONS BBC_104 X6677 (NOT TO SCALE) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉÁ 3/09 Fax: BBC-3
5 S DIMENSIONS (See Reverse Side For Metric Dimensions) BBC_106 THROUGH _118 Y4115 (NOT TO SCALE) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 3/09 Fax: BBC-3.1
6 S DIMENSIONS BBC_124 Y5527 (NOT TO SCALE) 3/09 Fax: BBC-3.2
7 BBC-2104/3104 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , ,200 34, , , ,200 29, , , ,200 24, , , ,200 17, , , ,200 9, , , ,200 7, , ,200 3, Secondary Air Primary Air Flame (gph) , ,400 35, , ,400 30, , ,400 25, , ,400 18, , ,400 10, , ,400 8, , ,400 4, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Microvalve Inlet (gph) , , , , , , , , , , Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 6/09 Fax: BBC-4
8 BBC-2106/3106 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , ,600 69, , , ,600 60, , , ,600 49, , , ,600 36, , , ,600 19, , , ,600 15, , , ,600 9, Secondary Air Primary Air Flame (gph) , ,200 63, , ,200 52, , ,200 39, , ,300 22, , ,300 19, , ,300 13, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) Max % , , , , , , , , , , , , , , , Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 6/09 Fax: BBC-4.1
9 BBC-2108/3108 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , ,500 93, , , ,500 67, , , ,500 36, , , ,500 29, , , ,500 15, , Secondary Air Primary Air Flame (gph) , ,000 99, , ,000 73, , ,000 42, , ,000 34, , ,000 20, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) Max % , , , , , , ,060 99, , , , , , , , , , Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.2
10 BBC-2110/3110 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , , , , , , , , , ,500 53, , , ,500 42, , , ,500 20, , Secondary Air Primary Air Flame (gph) , , , , , , , ,000 59, , ,000 47, , ,000 26, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) , , , , , , , , , , , , , , ,387 72, , , ,142 59, Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.3
11 BBC-2112/3112 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , , , , , , , , , ,800 78, , , ,800 62, , , ,800 30, , Secondary Air Primary Air Flame (gph) , , , , , , , ,500 87, , ,500 71, , ,500 39, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) Max % , , , , , , , , , , , , , , ,050 89, , , ,990 73, Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.4
12 BBC-2114/3114 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , , , , , , , , , , , , , ,500 88, , , ,500 45, , Secondary Air Primary Air Flame (gph) , , , , , , , , , , , , , ,000 61, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) , , , , , , , , , , , , , , , , , , ,475 78, Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.5
13 BBC-2118/3118 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , , , , , , , , , , , , , , , , , ,500 65, , Secondary Air Primary Air Flame (gph) , , , , , , , , , , , , , ,000 81, No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Total Air Microvalve Inlet (gph) Excess Air) , , , , , , , , , , , , , , ,280 87, Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.6
14 BBC-2124/3124 Natural Gas Secondary Air Primary Air Natural Gas Flame Inlet (with 10% Excess Air , , , , , , , , , , , , , , , , , , , , Secondary Air Primary Air Flame (gph) , , , , , , , , , , , , , , , No. 6 Heavy Oil Secondary Air Primary Air Atomizing Air Fuel Flame Upstream Microvalve Inlet (gph) , , , , , , , , , , , , , , , , , , Notes: 1. Air s are at 100 F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging tile and refractory baffle plate. 4. Btu input based on HHV s of natural gas with 1034 Btu/ft 3, and 9.74:1 air/fuel ratio No. 2 oil with 138,000 Btu/gallon, and 1380:1 air/fuel ratio and No. 6 oil with 151,000 Btu/gallon, 1510:1 air/fuel ratio. 5. Flame lengths measured from the end of converging tile; for a diverging tile (available from size 06 to 18), add 18% to the flame length. ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 6/09 Fax: BBC-4.7
15 S CROSS-CONNECTED CONTROL GAS/LIGHT OIL Y6923 (NOT TO SCALE) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 3/09 Fax: BBC-4.8
16 S CHARACTERIZED VALVE FLOW CONTROL GAS/LIGHT OIL Y6944 (NOT TO SCALE) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ
17 S CHARACTERIZED VALVE FLOW CONTROL COMPRESSED AIR / HEAVY OIL Y6845 (NOT TO SCALE) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 3/09 Fax: BBC-4.9
18 S MULTIPLE BURNER SYSTEM HEAVY OIL SUPPLY Y7123 (NOT TO SCALE) ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ
19 ORDERING INFORMATION BBC Burner Type Burner Internals 1 Metallic Baffle 2 Refractory Baffle 3 Refractory Baffle with Insulating Inserts Ignition 1 IPG Pilot 2 Direct Spark (For use with BBG only) Burner Size 04, 06, 08, 10, 12, 14, 18, 24 Tile Options Converging Refractory Tile Converging Alloy Tile (For use with BBG only) Diverging Refractory Tile ÁÂÃÄÅÅÆÇÈÄÂÅÉÃÃÄÅÃÅÆÉÂÃÆÃÆÄÃÄÃÁÇÆÉÉÂÃÄÅÃÇÉÉÇÉÃÉÃÇÃÆÃÅÄÂÉÃÉÃÉÅÅÄÆÂÃÆÃÇÆÈÅÃÆÃÇÆÇÃÂÆÅÉ 3/09 Fax: BBC-4.10
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