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2 ABOUT VACUFORCE Vacuforce started as an importer of European vacuum products. Our founder, originally from the UK, brought together over 20 years of vacuum applications, engineering and international procurement expertise to start the Vacuforce brand of products as shown in this catalogue. With generic fit, form and function products as well as innovative vacuum solution packages, Vacuforce offers the user a one stop shop for all vacuum handling applications. Vacuforce is focused on customer service. With fast reaction to enquiries and order processing, Vacuforce has undertaken the task of being the premier vacuum solution provider in the USA and Canada through service, innovation and competitive vacuum solutions. For the vacuum user, pneuforce.com, a brand of Vacuforce Inc, offers a complete range of fluid power products including pneumatic fittings, FRLs, pneumatic valves, electrical DIN connectors and more. The Squid technology offers the user a universal vacuum tool which has been developed for use in automated pick and place applications where the product or footprint size continuously change. The Squid is available in standard sizes which are modular in design to enable larger footprint assembly. Application specific sizes are also offered with customized features based on user requirements.

3 Table of Contents Vacuum Venturi/Generators/Conveyors Section One CV Series Single Stage 1.1 V Series Single Stage 1.2 VML Inline Push to Connect 1.3 VMK Inline Threaded Port 1.3 VMT Tee Connection 1.3 VAB Box Venturi 1.4 VABS Box Venturi with integral switch 1.4 VMB Manifold mount with piped exhaust 1.5 VMD Manifold mount with integral exhaust 1.5 Mini Style Two Stage 1.6 AM Series Classic Style Multi Stage 1.7 VFAV Adjustable Venturi (Flow Through) 1.9 VFMC Material Conveyors 1.10 Vacuum Filters Section Two PVF Inline Filters 2.1 F Series Pump Inlet Filters 2.3 FB Series Oil Bath Filters 2.5 VFD Point of Use Inline Filters 2.6 Vacuum Cups Section Three Cup Materials 3.1 VFB Series Single Bellows Cups 3.2 SB Series Single Bellows Cups 3.3 PB Series Single Bellows Cups 3.4 VFBL Series Multiple Bellows Cups 3.6 MB Series Multiple Bellows Cups 3.7 VFF Series Flat Cups 3.8 PA Series Flat Cups 3.9 Heavy Duty Large Diameter Cups 3.12 Foam Vacuum Cups 3.13 Generic Level Compensators 3.14 Articulated Ball Joints 3.15 Cup Fittings 3.16 Vacuum Valves Section Four VFDAVV Direct Acting Poppet 4.1 JZF Pilot Assist Poppet Valves 4.2 VFSC Self Closing Valves (Velocity Fuses) 4.3 Vacuum Switches Section Five Electrical and Digital 5.1 Pneumatic 5.3 The Squid Universal Vacuum Tool Section Six

4 Switch Options S = The fixed switch option is normally open and changes position at 12 Hg SK = Venturi Model Supply Pressure Air Used Evacuation time to different vacuum levels in sec/ft³ CV Vacuum Venturi 3 Hg 6 Hg 9 Hg 12 Hg 15 Hg 18 Hg 21 Hg 24 Hg 27 Hg CV05H 70psi CV10H 70psi CV15H 70psi CV20H 70psi Venturi Model The adjustment of the SK model switch is between 6-16 Hg Supply Pressure Features: Anodized Aluminum Body Maximum Vacuum of >26 Hg Vacuum Flow Rates up to 4CFM Single Stage Technology No Moving or Wearing Parts CV 05 H SK Nozzle Diameter High Vacuum Model Switch 05 = 0.5mm 27 Hg Blank = No switch 10 = 1.0mm S = Fixed Switch 15 = 1.5mm SK = Adjustable switch 20 = 2.0mm Vacuum flow at different vacuum levels in Hg 0 Hg 3 Hg 6 Hg 9 Hg 12 Hg 15 Hg 18 Hg 21 Hg 24 Hg 27 Hg CV05H 70psi CV10H 70psi CV15H 70psi CV20H 70psi Venturi Model CV05H CV10H CV15H CV20H Silencer Model PSU-01 PSU-01 PSU-02 PSU-04 The SK and S models which have an integral vacuum switch include a silencer as standard. The non switch models are supplied WITHOUT a silencer. If a silencer is required it should be ordered separately. Model A B C D E F CV CV CV CV CV20 S/SK Page 1.1

5 V Series Venturi Features: Lightweight Delrin Plastic Construction Maximum Vacuum of 27 Hg Vacuum Flow Rates up to 4CFM Single Stage Technology No Moving or Wearing Parts Performance Tables These performance tables offer details of the vacuum flow performance based on the venturi model and orifice size. Page 1.2

6 Model VML V Series Venturi Model Tube Max Air Vacuum L P Number Connection Vacuum Consumption Flow VML0504 5/32 (4mm) Hg 0.6CFM 0.28CFM VML0506N 1/ Hg 0.6CFM 0.28CFM VML1006N 1/ Hg 2.3CFM 1.1CFM VML1008 5/16 (8mm) Hg 2.3CFM 1.1CFM Model VMK Model Tube Max Air Vacuum Thread Size L P Number Connection Vacuum Consumption Flow VMK054M5 5/32 (4mm) 10-32UNF (M5) Hg 0.6CFM 0.28CFM VMK /16 (8mm) 1/8BSPT* Hg 2.3CFM 1.1 CFM *please note that 1/8BSPT will seal in both BSPP and NPT female ports. Model VMT Model Tube Max Air Vacuum L E1 E2 F2 Number Connection Vacuum Consumption Flow VMT0504 5/32 (4mm) Hg 0.6CFM 0.28CFM VMT0506N 1/ Hg 0.6CFM 0.28CFM VMT1006N 1/ Hg 2.3CFM 1.1CFM VMT1008 5/16 (8mm) Hg 2.3CFM 1.1CFM Page 1.3

7 V Series Venturi Model VAB Model Number Tube Connection Max Vacuum Air Consumption Vacuum Flow VAB0704 5/32 (4mm) 27 Hg 1.25CFM 0.5CFM VAB0706N 1/4 27 Hg 1.25CFM 0.5CFM VAB1204 5/32 (4mm) 27 Hg 3.15CFM 1.4CFM VAB1206N 1/4 27 Hg 3.15CFM 1.4CFM Model VABS The VABS series of vacuum venturi utilizes the VAS series switch and therefore provides a very compact ejector with a part presence feature. Ideal for small pick and place applications where the user must know if the part being handled is located securely by the vacuum cup. Model Number Tube Connection Max Vacuum Adjustment Range Air Consumption Vacuum Flow VABS0704 5/32 27 Hg 1.25CFM 0.5CFM 4-12 Hg VABS1204 5/32 27 Hg 3.15CFM 1.4CFM Page 1.4

8 V Series Venturi Model VMB The VMB series allows connection of multiple units directly to a compressed air manifold to feed different vacuum points or can be mounted directly onto the A or 1 port of a 3-way compressed air valve. The exhaust port is a push to connect fitting so this ejector is ideal for a clean room environment where the product being handled is sensitive to exhaust gases from the venturi. Model Tube Max Air Vacuum Thread L E Number Connection Vacuum Consumption Flow VMB /16 (8mm) 1/8BSPT* Hg 1.2CFM 0.6CFM VMB /16 (8mm) 1/8BSPT* Hg 3.1CFM 1.4CFM *please note that 1/8BSPT will seal in both BSPP and NPT female ports. Model VMD The VMD series is very similar to the VMB model above, but has integral exhaust ports around the circumference of the body. Model Tube Max Air Vacuum Thread L E Number Connection Vacuum Consumption Flow VMD /16 (8mm) 1/8BSPT* Hg 1.2CFM 0.6CFM VMD /16 (8mm) 1/8BSPT* Hg 3.1CFM 1.4CFM *please note that 1/8BSPT will seal in both BSPP and NPT female ports. Page 1.5

9 ABM Mini Venturi Features: Maximum Vacuum Level 25.5 Hg Maximum Flow Rate 7.7CFM TWO Stage Venturi Design Optimum Supply Pressure 70psi(g) Noise Level <65dB(A) Model Number Max Vacuum Level Vacuum Flow Air Consumption Weight 1.3CFM 0.7CFM <50g ABM5-NB ABM10-NB 2.6CFM 1.5CFM <50g 25.5"Hg ABM20-NB 5.3CFM 3.0CFM <70g ABM30-NB 7.8CFM 4.5CFM <75g Noise Level <65dB(A) Vacuum Flow SCFM at Different Vacuum Levels ( Hg) ABM5-NB ABM10-NB ABM20-NB ABM30-NB Time to Evacuate a Volume to a Specific Vacuum Level (sec/ft³) ABM5-NB ABM10-NB ABM20-NB ABM30-NB Model L 1 ABM5-NB 20 ABM10-NB 20 ABM20-NB 28 ABM30-NB 35 Page 1.6

10 AM Series Classic Venturi Features: Maximum Vacuum Level in excess of 27 Hg Maximum Flow Rate 35CFM Supply Pressure 45 87psi(g) Noise Level <65dB(A) Includes Silencer and Vacuum Gauge (as shown) PPS Body Material (polyphenylene sulphide) The Energy Saving Kit Part Number ES213 This assembly connects directly to the AM units and offers an ON/OFF function for the generator, depending on the vacuum level in the attached system. The switch has a set point range of 5-27 Hg and is ideal for centralized vacuum systems or systems using vacuum valves as the operator. Shown with ES213 installed Model Number Vacuum Maximum Air Weight Max Vacuum Flow Level Consumption kg/lb AM25L-B-N 13CFM 3.8CFM 0.6/1.4 AM50L-B-N >27"Hg 23CFM 7.4CFM 0.6/1.4 AM100L-B-N 35CFM 15CFM 0.7/1.7 AM25L-B-N AM50L-B-N AM100L-B-N Page 1.7

11 AM Series Classic Venturi Evacuation Times to Different Vacuum Levels MODEL AM25L-D-N Supply Pressure Air consumption Evacuation time (s/ft³) to reach vacuum levels ("Hg) Max vacuum psi CFM "Hg MODEL AM50-L-D-N Supply Pressure Air consumption Evacuation time (s/ft³) to reach vacuum levels ("Hg) Max vacuum psi CFM "Hg MODEL AM100L-D-N Supply Pressure Air consumption Evacuation time (s/ft³) to reach vacuum levels ("Hg) Max vacuum psi CFM "Hg Vacuum Flow Rates at Different Vacuum Levels MODEL AM25L-D-N Supply Pressure Air consumption Vacuum flow (SCFM) at vacuum levels ("Hg) Max vacuum psi CFM "Hg MODEL AM50-L-D-N Supply Pressure Air consumption Vacuum flow (SCFM) at vacuum levels ("Hg) Max vacuum psi CFM "Hg MODEL AM100-L-D-N Supply Pressure Air consumption Vacuum flow (SCFM) at vacuum levels ("Hg) Max vacuum psi CFM "Hg Page 1.8

12 VFAV Adjustable Venturi Features: Lightweight Aluminum Construction Hard Anodized Finish Resistant to abrasion No Moving Parts No Heat Generation Maintenance Free The Vacuforce AV venturi is an adjustable vacuum generator offering a straight through flow design. The design features highlighted above, make these units particularly suitable for use in dusty or dirty vacuum applications such as brick, concrete, wood and porous box handling. They are adjustable independent of the compressed air inlet pressure, by increasing and decreasing the venturi aperture. This is achieved by rotating the exhaust assembly as shown in the product image opposite. Vacuum levels up to 25 Hg. Model Number V R Port A ØA ØB ØC L VFAV3/8 3/8NPT 1/2NPT 1/4NPT VFAV1/2 1/2NPT 3/4NPT 3/8NPT VFAV3/4 3/4NPT 1NPT 1/2NPT Page 1.9

13 VFMC Material Conveyors Features: Lightweight Aluminum Construction Hard Anodized Finish Resistant to abrasion No Moving Parts or Heat Generation Maintenance Free Suitable for conveying: Powder material, Granular material Machining swarf, chips, Fumes Wood chips & Small parts ØA ØB ØC L Air Supply VFMC /4NPT VFMC /4NPT VFMC /8NPT VFMC /8NPT Page 1.10

14 INLINE VACUUM FILTERS Vacuforce plastic in-line filters provide easy monitoring, economy and safety. These shatterproof filters are 100% airtight, can withstand high pressures up to 150psi(g) and are designed for use in applications where glass cannot be tolerated. A 10 micron porous plastic element prolongs element life under the most adverse environmental conditions. To filter dust and other harmful particles from the vacuum flow Reduces the risk of breakdown or blockage in the pump Replaceable porous plastic 10 micron filter element Available in 1/8 to 1-1/2 NPT or BSP threads Pressure Range 29.5 Hg to 150psi(g) Materials Of Construction PA (Nylon) Body PC (Polycarbonate) Bowl PE (Polyethylene) Element Temperature -4ºF to 212ºF (-20ºC to 100ºC) Filtration Efficiency 10µ (0.01mm) These filters are typically used on general vacuum applications to prevent impurities from entering the vacuum pump of compressed air venturi inlet. The transparent bowl enables visual inspection of the element condition the quick release bowl offers the user fast element replacement. Model Number Description Spare Elements PVF.125-PE Vacuum Filter 1/8NPT PE25 PVF.25-PE Vacuum Filter 1/4NPT PE25 PVF.375-PE Vacuum Filter 3/8NPT PE25 PVF.5-PE Vacuum Filter 1/2NPT PE75 PVF.75-PE Vacuum Filter 3/4NPT PE75 PVF1.0-PE Vacuum Filter 1NPT PE10 PVF1.5-PE Vacuum Filter 1 1/2NPT PE15 Page 2.1

15 INLINE VACUUM FILTERS PVF.125-PE PVF.25-PE PVF.375-PE PVF.5-PE PVF.75-PE PVF1.0-PE PVF1.5-PE Weight (oz) Flow ACFM Volume in³ Filter Area (in²) PVF.125-PE PVF.25-PE PVF.375-PE PVF.5-PE PVF.75-PE PVF1.0-PE PVF1.5-PE A B C Page 2.2

16 L PORT STEEL CASE VACUUM INLET FILTERS Vacuforce heavy duty filters are normally used on more aggressive applications such as centralized vacuum pump or venturi applications where good long life filtration is required. The elements are pleated paper as standard but can also be offered with pleated polyester (suffix /P) for damp applications where moisture is present in the air stream. They are also available upon request in stainless steel and activated carbon. Pressure Range Materials Of Construction Temperature Filtration Efficiency 29.5 Hg to 0psi(g) Plated Steel (Body) PET (Polyethylene) Element -4ºF to 212ºF (-20ºC to 100ºC) >7µ (0.007mm) Please note that part numbers with the suffix /P refer to POLYESTER ELEMENT CONSTRUCTION NPT THREADED MODELS Part Number F.002/1 F.002 F.004/3 F.003/3 F.003/5 F.005/3 F.006/3 F.006/5 F.008/2 Flow ACFM Port Size ½NPT 3 /4NPT 1 ¼NPT 1 ¼NPT 1 ½NPT 1 ½NPT 2NPT 2 ½NPT 4NPT Spare Element K.2034 K.2034 K.2032 K.2051 K.2051 K.2070 K.2050 K.2050 K2063 Part Number F.002/1/P F.002/P F.004/3/P F.003/3/P F.003/5/P F.005/3/P F.006/3/P F.006/5/P F.008/2/P Flow ACFM Port Size ½NPT 3 /4NPT 1 ¼NPT 1 ¼NPT 1 ½NPT 1 ½NPT 2NPT 2 ½NPT 4NPT Spare Element K.2034/P K.2034/P K.2032/P K.2051/P K.2051/P K.2070/P K.2050/P K.2050/P K2063/P G THREAD (BSPP) MODELS Part Number F.001 F.002/1 F.002 F.004/1 F.004 F.003 F.005 F.006 F.007 F.008 Flow ACFM Port Size G 3 /8 G ½ G 3 /4 G1 G1 ¼ G1 ¼ G 1 ½ G2 G3 G4 Spare Element K.2093 K.2034 K.2034 K2032 K.2032 K.2051 K.2070 K.2050 K.2063 K.2063 Part Number F.001/P F.002/1/P F.002/P F.004/1/P F.004/P F.003/P F.005/P F.006/P F.007/P F.008/P Flow ACFM Port Size G 3 /8 G ½ G 3 /4 G1 G1 ¼ G1 ¼ G 1 ½ G2 G3 G4 Spare Element K.2093/P K.2034/P K.2034/P K2032/P K.2032/P K.2051/P K.2070/P K.2050/P K.2063/P K.2063/P Page 2.3

17 L PORT STEEL CASE VACUUM INLET FILTERS Dimensions Page 2.4

18 OIL BATH VACUUM INLET FILTERS OIL BATH FILTERS The Vacuforce Oil Bath filters are designed to be used in applications where very fine powders or particulates are present in the air stream. Standard vacuum inlet filters will have to have such a fine porosity that the flow would be restricted. The oil bath filters have a small container of oil (ISO20 grade recommended) at the base of the unit. As the air passes through the internal strainer the air passes over the surface of the oil leaving the particulates on the oil surface. Flow rate is not affected by dust being trapped by the oil. Periodic changing of the oil is recommended and the frequency is dependent on the air particulate content. Pressure Range Materials Of Construction Temperature Filtration Efficiency 29.5 Hg to 0psi(g) Plated Steel (Body) Stainless Steel Strainer Element -4ºF to 212ºF (-20ºC to 100ºC) n/a FB.001 FB.002 FB.003 FB.004 Flow Rate ACFM Port Size G ½ G1 G1½ G2 A B C ØD E F Page 2.5

19 POINT OF USE INLINE FILTERS These small filters are used in applications requiring filtration at the point of use such as small vacuum cup handling where a small vacuum venturi is the vacuum source and needs protection from dust and debris being pulled back from the work piece. Pressure Range Materials Of Construction Temperature Filtration Efficiency 29.5 Hg to 14psi(g) Plastic 32ºF to 140ºF (0ºC to 60ºC) >10µ (0.010mm) Model Connection Tube Ø B F² F ØP Filter Area Weight Spare Element VFD0206 6mm mm² 25g VFD02A VFD0206N ¼ mm² 25g VFD02A VFD0308 5/ mm² 40g VFD03A Page 2.6

20 Vacuum Cup Selection Guide Materials and Specifications Vacuum Cup Materials All Vacuforce vacuum cups are available in a variety of standard and non-standard materials. Different materials are used depending on the items being picked up or the environment the cup is being exposed to. All Vacuforce cups are compression molded offering consistent material conformance. All materials used are original virgin compounds. Nitrile Rubber (N) Often referred to as oil resistant rubber, this compound is a very good general-purpose material and can be used in the majority of applications. It is resistant to oil, hydrocarbons and gases. This is the most popular compound in general industry. Shore Hardness 60 Temperature Range C to C Features High mechanical wear Oil and hydrocarbon resistant Used to handle Steel, Stone, marble and glass Color Black as standard Silicone Rubber (S) Used primarily for high temperature applications and are as flexible as natural and has the same resistance to oil, hydrocarbons and grease as Nitrile rubber. However the mechanical wear resistance is poor compared to NBR. Shore Hardness 45 Temperature Range C to C Features Oil and hydrocarbon resistant Very flexible Non-marking Used to handle High temperature items. Cardboard and plastic film handling. Polyurethane (PU) Polyurethane vacuum cups have the same fundamental vacuum cup properties as Nitrile rubber but also offer a non marking property. This makes them ideal for use in handling glass or decorative stone to prevent an oil film residue. These are also ideal for handling steel plate which is to be painted. Shore Hardness Temperature Range C to C Features High mechanical wear Oil and hydrocarbon resistant Used to handle Steel Stone, marble and glass Color White or Clear Special Compounds Vacuforce specialize in the handling of products in ALL industries and as such have developed special compounds for their customers. These include: Antistatic materials Non-marking compounds EPDM fluorocarbon (Viton ) High temperature Call with your special requirement Technical Data The holding force for vacuum cups can be calculated using the following formula. Lifting Force (lbs) = Area of cup vacuum (ref Hg) Therefore if using the vacuum cup at 15 Hg the Force would be 50% less. e.g. A 3 diameter cup has an area of 7.07in² (πr²) and therefore can hold 14.7lbs per in² = 104lbs. At 10 Hg this cup will hold lb Page 3.1 Material Resistance Considerations should be made to the handling process. For example the following would affect the holding force. Porous Load If the grip plane of the load is not horizontal Rough or irregular surfaces Handling Speed Inertia Wear Oil Weather Gasoline Alcohol Oxidation Material resistance & Ozone NBR Silicone PUR

21 VFB Series Single Bellows Cup Part Number Matrix Material Codes Series Ø Material N Nitrile Rubber VFB 40 N,S,ST S Silicone Rubber example VFB40S ST Translucent Silicone The Vacuforce VFB series of vacuum cups are designed to offer the vacuum user a simple and effective generic style cup. The single bellows style offer slight vertical movement aiding sheet separation and also compliance on concave and convex surfaces. These cups are available in both Nitrile and Silicone rubber with a 60 and 40 Durometer hardness respectively. For the VFB75 and VFB110 with support washer, please order VFF75*-W or VFB110*-W where * dictates material code Page 3.2

22 Single Bellows SB Series Cups Material Codes NBR SIT Nitrile Rubber Silicone Rubber The Vacuforce VFB series of vacuum cups are designed to offer the vacuum user a simple and effective generic style cup. The single bellows style offer slight vertical movement aiding sheet separation and also compliance on concave and convex surfaces. These cups are available in both Nitrile and Silicone rubber with a 60 and 40 Durometer hardness respectively. Part Number Matrix Series Size Material SB 40 -NBR or SIT eg SB40-SIT Page 3.3

23 PB Series Bellows Cup The Vacuforce PB series of vacuum cups are a generic style single bellows cup. These cups are available in both Nitrile and Silicone rubber with a 60 and 40 Durometer hardness respectively. Please refer to the cup fittings section for connectivity options. Part Number Matrix Series Size Material PB 40 N or S Material Codes N S Nitrile Rubber Silicone Rubber Page 3.4

24 PB Cup Bulkhead Holders These bulkhead holders are a simple way to connect a vacuum cup to machinery offering an accurate adjustment of height to ensure accurate pick and place of the products being handled. Fig 1 shows the bulkhead holder installed. Model Number PAK10 PAK20 PAK40 Cup Model (not included) PB PB PB PB PB PB ØA B C D Thread AF Tube Ø 27 9 M12 x /32 (4mm) 10 M14 x mm PB Cup Level Compensators The PAFS sprung holders offer a compensation in height when handling sheet type material. The spring compensation allows for variance or unknown product datum points also. The barb fitting used for the vacuum connection can be removed leaving a female 10-32UNF (M5) thread on the level compensator. PAFS10 PAFS20 Model Number PAFS10 PAFS20 Cup Model ØA B C Real Stroke (not included) PB mm PB PB PB mm PB40 40 PB Page 3.5

25 Multiple Bellows Cups (Piab BL series style) These multiple bellows cups are able to deform to the surface of bags, plastic materials and foodstuffs with ease due to the web thickness of the cup (inside to outside diameter). These cups are available in Nitrile and silicone rubber. Part Number Matrix Material Codes Model Number Material A Nitrile Rubber A,S S Translucent Silicone Model Model Model Model Page 3.6

26 Material Codes NBR SIT Nitrile Rubber Silicone Rubber Part Number Matrix Series Size Material MB- 40 NBR or SIT Example MB40-SIT MB Series 2.5 Bellows Cup The MB series of multiple bellows cups are used in applications that require lift separation such as cardboard handling, paper sheet and steel plate transfer. Due to the multiple bellows design these cups are able to deform to the product being handled, such as food packaging or other concave or convex surfaces or part surfaces which are approached at an angle. Page 3.7

27 VFF and DFC Flat Cups The Vacuforce VFF series of vacuum cups are a generic style flat cup. These cups are available in both Nitrile and Silicone rubber with a 60 and 40 Durometer hardness respectively. Please refer to the cup fittings section for connectivity options. N S Material Codes Nitrile Rubber Silicone Rubber Part Number Matrix Series Size Material VFF 40 N or S Example VFF40N For the VFF75 with support washer please order VFF75*-W where * dictates material code N or S DFC Series The DFC vacuum cups are used in heavy duty applications such as steel stamping. With the rubber compound molded directly to the threaded fitting this cup offers extreme strength compared to traditional push on vacuum cups such as the VFF series shown above. Available in both Nitrile and Silicone compounds. DFC100 There are three models as shown below. For material choice add either NBR (Nitrile) or SIL (silicone) to the end of the part number. e.g DFC60NBR Cup Model ØA H DFC DFC DFC N S Material Codes Nitrile Rubber Silicone Rubber Page 3.8

28 PA Series Flat Cup Part Number Matrix Series Size Material PA 40 N or S N S Material Codes Nitrile Rubber Silicone Rubber The Vacuforce PA series of vacuum cups are a generic flat style cup similar in design to the Convum PFG series. The cup can be connected to the machinery using simple fittings, bulkhead assemblies or sprung level compensators. These cups are available in both Nitrile and Silicone rubber with a 60 and 40 Durometer hardness respectively. Page 3.9

29 PA Cup Bulkhead Holders These bulkhead holders are a simple way to connect a vacuum cup to machinery offering an accurate adjustment of height to ensure accurate pick and place of the products being handled. Fig 1 shows the bulkhead holder installed. Fig 1 Model Number PAK10 PAK20 Cup Model (not included) ØA B C D Thread AF Tube Ø PA Ø5/32 (4mm) 27 9 M12 x 1 12 PA PA PA PA M14 x 1 14 Ø6mm PAK40 PA PA Model Number PAK60 Cup Model (not included) ØA B C PA PA Vacuum Connection 1/8BSPT Page 3.10

30 PA Cup Level Compensators Model Number PAFS10 PAFS20 Cup Model Real ØA B C (not included) Stroke PA mm PA PA PA PA mm PA The barb fitting used for the vacuum connection can be removed leaving a female 10-32UNF (M5) thread on the level compensator. PATS60 PATS100 PATS120 Model Cup Number Model (not included) ØA B PATS60 PA PA PATS100 PA PATS120 PA PA Vacuum Connection 1/8BSPP Real Stroke 30mm 20mm Page 3.11

31 Heavy Duty Cups These large diameter vacuum cups are used in the steel and wood panel industry or other applications where heavy loads are being handled. Manufactured in NBR rubber with steel supports, other sizes and styles are available, please inquire. 6 Diameter Cup Model Diameter Cup (rubber part only) Model Please note that the 8 cup, , requires the fitting , shown above to mount to the machinery. 12 Diameter Cup Model Page 3.12

32 Foam Vacuum Cups The Vacuforce EPDM foam vacuum cups are developed for handling very rough or coarse products such as concrete, rough sawn wood, marble and granite etc. These cups are sold as two separate parts. The foam is able to deform to the profile of the product being handled and offer a near air tight seal to enable safe lift and transfer. 1. Hard Anodized Aluminum Support 2. Self Adhesive Foam Seal Two ports are available on each support. The centralized port is normally used for a level compensator connection and the secondary port for either vacuum connection or accessory such as a gauge or vacuum switch. Support Part Nº ØA H Port A Port B P Foam Seal VFCF75MMF 75mm 8 1/8NPT n/a n/a VFFR75EP VFCF100MMF 100mm 12 1/8NPT 1/8NPT 30 VFFR100EP VFCF150MMF 150mm 12 1/2NPT 1/4NPT 50 VFFR150EP VFCF200MMF 200mm 12 1/2NPT 1/4NPT 50 VFFR200EP Seal Part Nº ØA ØB H VFFR75EP VFFR100EP VFFR150EP VFFR200EP Page 3.13

33 Vacuum Cup Holders Level Compensators The Vacuforce level compensators are manufactured in nickel plated brass, utilizing stainless steel springs. The male threads on the Vacuforce compensators are of a universal design allowing connection to BSPP (G) and NPT female threads. This makes them a true universal cup holder that can be used globally with any manufacturers 1/8 or 1/2 female thread. The holders are mounted through a bulkhead on the machine as shown in Fig 1. Fig 1 Page 3.14

34 Vacuum Cup Holders Articulated Ball Joints Typically used with flat vacuum cups, these articulated ball joints allow the vacuum cup to seal against an angled surface. The vacuum flow path is through the centre of the ball joint and therefore this alignment product allows for a very compact installation. Part Number Thread Size Maximum Load BJ18 G1/8 25kg BJ12 G1/2 50kg Page 3.15

35 Cup Fittings Fitting Model V-01AB Fits Cup Model Fitting Model VF Fits Cup Model VFB5 VFB8 MB14 Fitting Model VF Fits Cup Model Fitting Model VFCF20-1/8U Fits Cup Model Generic Hose Tail Fitting VFB20 VFF20 VFB30 VFF30 Fitting Model VFCF40-1/4U Fits Cup Model Fitting Model VFCF50-1/8FNPT Fits Cup Model VFB30-2 VFB40 VFF40 VFB50 VFF50 Fitting Model VFCF50-1/4U Fits Cup Model Fitting Model VFCF50-1/4 Fits Cup Model VFB50 VFF50 VFB50 VFF50 Page 3.16

36 Cup Fittings Fitting Model VF Fits Cup Model Fitting Model VF Fits Cup Model VFB20 VFF20 VFB30 VFF VFB30-2 VFB40 VFF Fitting Model VF Fits Cup Model Fitting Model PF-20-18M Fits Cup Model VFB50 VFF VFB20 VFF20 VFB30 VFF Fitting Model PF-40-18F Fits Cup Model Fitting Model PF-50-18F Fits Cup Model VFB30-2 VFB40 VFF VFB50 VFF Page 3.17

37 Cup Fittings Fitting Model Fits Cup Model Fitting Model F1-5M Fits Cup Model MB5 MB7 PB10 PB15 PA05 PA06 PA08 PA10 PA15 MB10 MB14 MB18 MB20 MB25 SB11 SB14 SB16 SB20 SB22 SB25 Fitting Model F1-18M-G Fits Cup Model Fitting Model F1-18F-G Fits Cup Model MB10 MB14 MB18 MB20 MB25 SB11 SB14 SB16 SB20 SB22 SB25 MB10 MB14 MB18 MB20 MB25 SB11 SB14 SB16 SB20 SB22 SB25 Fitting Model Fits Cup Model Fitting Model F1-5M Fits Cup Model MB30 MB42 MB62 SB33 SB43 SB53 MB30 MB42 MB62 SB33 SB43 SB53 Page 3.18

38 Cup Fittings Fitting Model Fits Cup Model Fitting Model Fits Cup Model MB5 MB7 PA05 PA06 PA08 PA10 PA15 PB10 PB15 MB5 MB7 PA05 PA06 PA08 PA10 PA15 PB10 PB15 Fitting Model Fits Cup Model Fitting Model Fits Cup Model PA25 PA30 PA35 PA40 PB20 PB30 PB40 PA25 PA30 PA35 PA40 PB20 PB30 PB40 Fitting Model Fits Cup Model Fitting Model VFCFB75-1/8 Fits Cup Model PA50 PB50 VFB75 VFF75 VFB110 Page 3.19

39 Vacuum Valves VFDAVV The Vacuforce direct acting vacuum valves have been developed for use in applications which require a full port vacuum flow without the need for an external air pilot. As shown in the schematic below, port P is connected to the vacuum source (pump or generator/venturi). This valve is Normally Closed (NC). When power is connected to the valve via the coil, the valve will open allowing vacuum flow between Ports P and A. When power is removed from the coil the valve will spring closed and port A and R (top of the solenoid stem) will connect, exhausting the vacuum pressure between the valve and the application, such as vacuum cups. The direct acting poppet design offers the user a cycle rate of 10cycles/sec with a choice of coils for different voltages. Please note that the coil should be ordered separately selecting from the coil table below. Specifications Model Number Port Size Exhaust Port Cycle Rate Flow VFDAVV1/4 1/4NPT G1/8 10/sec 3SCFM VFDAVV1/2 1/2NPT G1/8 10/sec 6SCFM Dimensions A B C H Coil Connector is a DIN43650 Form A type which includes an LED for Power On Indication Coil Selection Voltage 24VDC 110VAC (must be ordered separately) Coil Part Number SB486-24VDC SB VAC Page 4.1

40 JZF Poppet Valves The JZF series of vacuum valves have been developed to offer the end user a high vacuum flow solution when using larger vacuum pumps or generators. With port sizes of either 1/2NPT or 1NPT, these vacuum valves are far superior in reaction time and cycles per second than traditional actuated ball valve type models normally used in these applications. 3VJZF-15EP 3VJZF-25EP 3AJZF-15EP 3AJZF-25EP Working Air Medium Pilot Assisted, Solenoid Operation Pilot Operated Control Orifice 15mm 25mm 15mm 25mm Port Size 1/2NPT 1NPT 1/2NPT 1NPT Working Pressure 0-27 Hg Body Material Die Cast Aluminum Seal Material Nitrile Rubber Operating Temperature -5ºC to +70ºC Flow Rate 28SCFM 71SCFM 28SCFM 71SCFM Manufactured in painted cast aluminum with Nitrile rubber seals but available with special seal materials on request, the JZF series stands alone in its performance and price bracket for the vacuum user. The two types available are 3VJZF (solenoid actuated with pneumatic pilot) and 3AJZF (pneumatic pilot) Coils for the solenoid valves (3VJZF) should be ordered separately and are available as follows: Voltage 24VDC 110VAC Coil c/w DIN Connector 210DIN24VDC 210DIN110VAC Pilot Port 1/8NPT 3AJZF-15EP 3AJZF-25EP 3VJZF-15EP 3VJZF-25EP A B C D E P H P P Page 4.2

41 Self Closing Valve/Velocity Fuse VFSC3/8 The Vacuforce self closing valve is used on vacuum cup handling systems where multiple cups are utilizing the same vacuum source. The valve is mounted directly onto the vacuum port of the vacuum cup. If that cup is damaged or does not seals against the load being lifted, the induced vacuum air flow closes the valve shut. This ensures that the vacuum level is retained in the rest of the system vacuum cups. This valve is adjustable and therefore can be used on various size vacuum cups or even on porous surfaces such as cardboard or MDF paneling. The cup mounting can be facilitated using either the G1/4 female of G3/8 male thread. The brass adjustment screw, depending on the cup fitting design can be adjusted with the vacuum cup installed. The image below shows the simple construction of this valve consisting of: Adjustment Instructions The self closing valve works on the principle of air flow volume. The adjustment of this valve is dependent on the volume of air between the valve and the sealing surface of the cup. Therefore this distance should be minimized to ensure accuracy and repeatability. The brass set screw should be turned inwards in a CW direction to decrease the amount of flow that closes the valve and turned outwards in a CCW direction to increase the amount of flow to close the valve. An approximate guide for use a on a 40mm diameter single bellows cup is 1mm of ball movement. If the cup is larger or sealing on a porous surface, this adjustment might need to be increased. The image below demonstrates how this valve seals with the black ball sealing against the seat simulating the valve closed. Valve Body Spring Nitrile Ball Brass Adjustment Screw Page 4.3

42 Vacuum Switches The VAS vacuum switch is a simple mechanical indicator of vacuum level achievement. Fully adjustable and with a simple push to connect fitting for vacuum connection the VAS switch is ideal for most part presence applications. Model VAS04 VAS06N Adjustment Range Hg Accuracy 1.5 Hg Hysteresis 3 Hg Electrical Rating AC125V 5A Vacuum Connection 5/32 (4mm) 1/4" The AP25 compound vacuum switch is able to measure both pressure and vacuum without the need for adjustment. For use on air, non corrosive and non flammable gases the vacuum connection is 1/8NPT female. The switch can display a variety of units including kpa, MPa, bar, psi, in Hg, Torr. AP25C03-F2 AP25C04-F2-QD AP25C03-F2 AP25C04-F2-QD Pressure Range 29.6 Hg -14.5psi(g) [43psi(g) over pressure] Supply Voltage 12 to 24VDC +/-10% Switch Output 2XPNP + 1 analogue 2XPNP Hysteresis Adjustable Response Time 2.5ms Weight 105g 71g Electrical Connection 6ft lead wire M8 4pin male connector Page 5.1

43 PSF Listed Vacuum Switch Part Number PSF109S-NPT Controllable hysteresis Field adjustable vacuum set point, 5.9 to Hg Snap action basic switch, up to 15A*, 125/250 VAC 1/8 NPT male vacuum connection Small size, lightweight Dependable long life (10+ million cycles) MECHANICAL Standard Tolerance ±20% Switch Type SPDT Normally Open or Normally Closed Switching Medium Air; compatible fluids Mechanical Life More than 10 million cycles Operating Temp. +40 F to +150 F (standard) PHYSICAL Case Material Polycarbonate (optional: Lexan 141, Supec, Ultem, Noryl ) Vacuum Port Options.250 diameter, 1/8 NPT, Quick Connect Fitting Port Diaphragm Material Polyurethane (Teflon optional) Contact Points Silver (Gold available on special order) Electrical Connections Terminals.187 x.020 tab-type for use with quick Mounting #2 Screws through eyelets; Weight Less <20g ELECTRICAL Current Rating 15A Operating Voltage 24VDC through 230VAC Page 5.2

44 OEM Economy Vacuum Switch The LF20 vacuum and pressure switch has been developed to offer typical set points. Two standard models are available for vacuum in both a normally open and normally closed configuration. As standard they are supplied with a rubber boot to offer insulation of IP65. This switch is compatible with air, water, hydraulic fluid, motor oils and refrigerants. Features include: Automatic reset Factory calibrated set points Rugged construction Part Number Switch Point Type Rubber Boot Port Size LF20-V-31111B-15"HG 15"Hg NC Included 1/8NPT LF20-V-32111B-15"HG 15"Hg NO Included 1/8NPT Media Working Pressure Burst Pressure Operating Temperature Range Switch Type Electrical Rating Dielectric Strength Terminals Connection Air, Water, motor oils, transmission oils, refrigeration fluid etc <150psi(g) 500 psi(g) -40ºF to +176ºF (-40ºC to +80ºC) Direct action, blade contact 120/240VAC, 375VA 120VVAC, 5.8FLA-34.8LRA 240VAC 2.9FLA-15LRA 24VAC/DC, 3A 750 VRMS across open contacts 1550 VRMS terminal to fitting 1/4" Spade Connection 1/8NPT (other connection types available, please enquire) Pneumatic Vacuum Switch This pneumatic vacuum switch is used on applications where the device requires a compressed air signal when a specific vacuum level is met. Normally open and normally closed (NC) are available depending on the specifics of the intended use. Normally Closed Model Normally Open Model Adjustment Range Hysteresis Vacuum Port AVSNC AVSNO Hg <3 Hg 10-32UNF (M5) Page 5.3

45 The Squid has been developed to offer the vacuum user a universal end of arm vacuum tool. The Squid utilizes different end effectors such as vacuum cups, foam, orifice fittings and self closing valves. The choice of Squid is dependent on the application and user preference. Please contact Vacuforce to discuss the application. The following components are required to build a complete Squid System. A Two Part Assembly Every Squid requires a Base Box. This is the top of the Squid system which mounts to the robot or lifting device. The cup plate will connect to the underside of the Squid. There are two types of cup plates; one is an orifice fitting option and the other for use with self closing valves. These are explained as follows; Orifice Fittings Orifice fittings are used inside the cup plate when using vacuum foam or inside the vacuum cup fitting when using rubber vacuum cups. The orifice fittings restrict the vacuum air flow if the cup is not fully covered by the product being handled. Therefore the vacuum generator selected should be sized according to the potential leakage that may occur. This is a very simple and cost effective solution. Self Closing Valves The SCV option requires a deeper cup plate to accommodate the self closing valves inside the Squid. The self closing valve will close if the vacuum cup does not seal properly against the load being handled. Therefore a much smaller vacuum generation device can be used. The Vacuforce self closing valve is also adjustable and therefore can be used on products which are porous. The valve rest position is under a spring force. Consequently high inertia or inverted positioning of the Squid will not inadvertently close the valve. Squid Assembly The Squid is offered in component form to allow for a more flexible and easier approach to integration. The Squid consists of the following components. 1. Base Box 2. Cup Plate 2. Self Closing Valves (if applicable) 4. Cup Fittings 3. Orifice Screws (not to be used with SCV option) 6. Vacuum Cups 4. Optional Blanking Plugs 8. Foam Seal (instead of vacuum cups) Base Box Cup Plate Self Closing Valves Cup Fittings Orifice Screws Vacuum Cups Blanking Plugs Foam Seal Page 6.1

46 Base Boxes Part Number Orifice Cup Plate Self Closing Valve Plate VFSQ1530 VFSQP VFSQP481530SCV VFSQ1540 VFSQP VFSQP481540SCV VFSQ1560 VFSQP VFSQP481560SCV VFSQ3030 VFSQP VFSQP483030SCV VFSQ3040 VFSQP VFSQP483040SCV VFSQ3060 VFSQP VFSQP483060SCV The following Squid Base Boxes are available in the standard sizes shown. The cup plates on the following pages connect to the corresponding Base Box. The vacuum port is designed for use with a standard 1 NPT pipe flange which can be seen on the Squid accessory page. The M8 mounting holes shown are standard on a 50mm pitch, but can be configured to suit different machinery connections. Page 6.2

47 Cup Plates with Orifice The vacuum cup plates shown below are used with orifice screws. The orifice screws are installed in the vacuum cup fitting or directly into the cup plate if being used with vacuum foam. The different orifice screws are shown on the page 6.5. The cup plates are hard anodized in black offering an attractive finish but also long life particularly in regards to wear, caustic wash down and outside use. Cup Plate Part Number Cup Part Nº Cup Part Nº Cup Fitting Part Nº Foam Orifice Screw 13mm Thick Foam Seal Part # 25mm Thick Foam Seal Part # VFSQP FM FM VFSQP FM FM VFSQP FM FM VFB40 VFCF40-1/4U VFBP1/4U1.5 VFSQP FM FM VFSQP FM FM VFSQP FM FM Orifice Screw Selection For use with VFCF40-1/4U cup fitting For use directly in the cup plate (foam option) Part Number VFOS1.5 VFBP1/4U1.5 Page 6.3

48 Cup Plates for Self Closing Valves The SCV cup plate option is interchangeable with the standard orifice cup plate, using the same Squid Base Box. The height is larger and the cup thread is G3/8 instead of the standard G1/4. The design of the VFSC3/8 self closing valve allows the 1/4 thread of a cup fitting to screw directly into the SCV which when mounted inside the cup plate is flush with the underside. A cross section of this is illustrated in Fig 1. Self Closing Valve (velocity fuse) VFSCV3/8 Cup Plate Part Number Cup Positions Self Closing Valve 13mm Thick Foam Seal Part # 25mm Thick Foam Seal Part # VFSQP481530SCV 18 FM FM VFSQP481540SCV 24 FM FM VFSQP481560SCV 36 FM FM VFSCV3/8 VFSQP483030SCV 36 FM FM VFSQP483040SCV 48 FM FM VFSQP483060SCV 72 FM FM Fig 1 Page 6.4

49 Accessories The following table offers the standard products normally associated with a standard Squid system. These standard choices can of course be replaced with alternative vacuum cups, cup fittings and orifice screws should the application warrant it. Please note that the standard cup pitch on the squid is 48mm. Therefore cups larger than Ø45mm should be staggered on the cup plate. The blanking plug, VFBP1/4U can be used where a cup is not installed as shown in Fig 2 opposite. The lower two images shown The Squid utilizing the vacuum foam seal instead of vacuum cups. Shown also is a 1NPT vacuum flange for ease of connection to a pump or blower unit. Blanking Plug 1/4 Universal Thread VFBP1/4U Fig 2 Cup Fitting 1/4 Universal Thread VFCF40-1/4U Orifice Screw Ø1.5mm (1/16 ) VFOS1.5 This orifice screw is suitable for various Vacuforce cup fittings. VFOS1.5-1/4U (connects into cup plates when using foam seals) Page 6.5

50 APPLICATION Q & A Name: Telephone: Company Name: PROJECT TITLE General Description Of Application Vacuum Generation Preference (please check one) Compressed Air Venturi Electrical Vacuum Pump Compressed Air Venturi If a compressed air venturi is required please complete the following questions What is the available capacity of the factory installation in CFM? What is the current maximum line pressure at the installation point in PSI? What is the maximum diameter of the current compressed air pipe drop? Electrical Vacuum Pump If an electrical vacuum pump is required please complete the following questions What voltage is available for electrical supply? 3 Phase 115v 460v 1 Phase 230v 575v What available space is available for the vacuum pump installation? Height Length Width Product Being Handled Weight (lbs) Size Length x Width? Minimum Footprint Maximum Footprint The Squid will be a attached to (tick one of the following) Automated Robot Gantry Robot Manual Lifting Rig Cycle Time Time in seconds per cycle See videos at: Search Vacuforce Coverage Is the Squid fully covered by the product? YES NO If NO what is the minimum percentage of coverage? % Forces Being Exerted What is the G Force acceleration in the following direction (m/s²) Lateral Vertical Ask for our complete components catalogue Call Vacuforce today with your application details! Tel: Fax:

51 All Vacuforce list pricing and inventory levels can be viewed online via our ecommerce portal, pneuforce.com. Through our network of authorized distributors the fluid power user has local expertise on hand. Online Ordering Competitor Cross Referencing Tools Shipment Tracking Domestic Inventory Levels Historical Purchase Data Accounts Receivable Information Customized pneuforce.com accounts are available permitting different access levels for purchasing, accounting, sales and senior management.

52 Vacuforce Inc is a global company manufacturing and sourcing from all over the world to bring you the best vacuum products available. With manufacturing sites in both Europe and China, the Vacuforce product line offers the vacuum user a real competitive advantage in the global market place. Technical support is unsurpassed in the industry with vacuum engineering expertise available from our head office in Toronto and via nationwide distribution across the USA and Canada. Our National Distribution Centre in Buffalo, NY ensures in stock inventory is dispatched to meet your requirements. With online ordering via pneuforce.com, the Vacuforce ecommerce portal, 24/7 procurement requirements are realized in real time. Contact Vacuforce today. Useful Links BUY ONLINE at Contact Your Authorized Vacuforce Distributor Vacuforce Inc Tel: Fax:

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