Challenge to the New Technology Innovative Thinking Long-Term Reliable Quality

Transcription

1 Challenge to the New Technology Innovative Thinking Long-Term Reliable Quality

2 1. INTRODUCTION Valve Specialist High Precision Machine Referenced Design High Quality Reliable Price Best Delivery A/S High Positioned Products in Market Since the establishment in 1990, we have constantly exerted technical developing and leading the specialized manufactures of valves. We manufacture a comprehensive range of valves, including butterfly valves, check valves, gate valves, water seal valves, pneumatic valves, motorized valves, and many other. We, designed for critical requirements, have proven their reliability and efficiency in a wide range of applications. A variety of materials allows tailored construction and complete adaptability to meet customer s requirements. With systematic technology in manufacturing we are able to provide high quality, and economical manufacturing. We are doing our best effort to improve on the service and quality to become one of the leading valve companies in the world. We thank you for your interest and affection and we will grow to become a more developed company.

3 2. HISTORY 2007~ 2009~ 2012~ 2013~ KHNP SEMS KC CE Mark DNV Type Approval KSB 2333 Cryogenic Service API Monogram Fire Test KHNP / KOREA HYDRO&NUCLEAR POWER SEMS / K water / Butterfly V.V KC / Water Authority CE Mark-PED H Module DNV Type Approval(Metal Seat) KSB 2333 / Korea Ind. Std. Dual Check at -196 C Designated to develop large size butterfly at -196 C by Nation API Monogram Audit (API 609/6D) Fire Test (Rubber/Metal Seat Type) 2006~ Finex -1.5M Auto-Goggle V/V ISO R&D Center (No ) 2000~ Power Plant-Gas Holder Tripple Offset Metal Seat Butterfly V/V Slide Gate V/V for High Temperature (900 C) Non Return Valve ISO ~ Water Works Steel Iron Industry Gate V/V for water works Sluice gate for water works Metal seat Butterfly V/V 1991~ Steel Iron Industry Double offset butterfly V/V (Resilient Seat) Plug V/V Ball V/V

4 3. Q M S T.P.M / H.R.M TOTAL PRODUCTIVE MAINTE. HUMAN RESOURCE MANAG. CONTINUAL IMPROVEMENT OF THE QUALITY MANAGEMENT SYSTEM QUALITY CONTROL 6 SIGMA(MAIC) INFORMATION MANAGEMENT RESPONSIBILITY CUSTOMER CUSTOMER RESOURCE MANAGEMENT MEASUREMENT, ANALYSIS, IMPROVEMENT CSI SATISFACTION REQUIREMENT INPUT PRODUCT REALIZATION OUTPUT PRODUCT SPC(STATISTICAL PROCESS CONTROL) DESIGN FMEA(FAILURE MODE AND EFFECT ANALYSIS)

5 4. CERTIFICATE ISO 9001 : 2000 KHNP 2013 API 6D-0764 ISO : 2004 API

6 4. CERTIFICATE 기업부설연구소 KS B 2333 / SEMS KS / KC INNOBIZ / MAINBIZ

7 5. PATENT PLUG VALVE 외 8 건

8 6. R&D RESULT 국산화개발국가기술개발사업산학협력 SUBJECT: 가스설비 NK VALVE 국산화개발 SUBJECT: 초저온 METAL SEAT BUTTERFLY VALVE SUBJECT:RISER TYPE SLIDE GATE VALVE 열변형해석

9 7. BUSINESS AREA - STEEL IRON INDUSTRY - POWER PLANT - WATER WORKS - CRYOGENICS SERVICE - OIL & GAS INDUSTRY

10 8. MAJOR CLIENTS - 포스코 ( - 포스코건설 ( - 포스코 ICT ( - 한국수자원공사 ( - 대림산업 ( - 포철산기 ( - 현대엔지니어링 ( - 삼성엔지니어링 ( - 포스코엔지니어링 ( - SK E&C ( - 한국중부발전 ( - 한국서부발전 ( - 한국남동발전 ( - 한국남부발전 ( - 한국동서발전 ( - M.E.S ( MITSUI Engineering & Shipbuilding / Japan) - SIDEM (France) - SABIC (SAUDI) -TAKREER (U.A.E) -TECHNIP (FRANCE) - FISIA (ITALY)

11 9. FACTORY 주소 : 부산시강서구구랑동미음단지아이38블록-5놋트대표전화 : / 팩스번호 : 홈페이지 : / E mail : dwvalve@chol.com R&D CENTER MACHINING / FABRICATION / ASSEMBLY / WELDING / STORAGE TEST PAINTING 11. EMPLOYEE Director Engineer Quality Manager Manufacturing Purchasing Management Sales TOTAL

12 10. ORGANIZATION C E O R&D CENTER Quality Assurance Basic Design Development Inspection Assurance Manufacturing Purchasing Management Sales Machining Assembly Test Manuf Manage Accounts General Affair Sales A/S

13 11. EQUIPMENT-MACH MACHINING DulWon s machine shops, employ state-of-the art equipment, ranging from manual control to CNC machines, including very large vertical lathes and Boring machines Spacious bays, equipped with large lifting capacity overhead cranes, enable the assembly and testing departments to complete the products. Boring Machine Bed Size : 3,000x3,000 SPINDLE SIZE : Ø180 CAPABLE WEIGHT : 9,000Kg DIGITAL CONTROL Vertical Lathe BED SIZE : Ø4000 SWING CAPACITY : Ø5000 Numerical Automatic Control 2 RAM TYPE Hole Master Bed Size : 3,500x5,000 SPINDLE SPEED : 1,500 RPM CAPABLE WEIGHT : 10,000Kg Numerical Automatic Control

14 11. EQUIPMENT-etc Short Blast Painting Booth Quality Assurance The Quality Assurance and Quality Control Departments of DukWon, at all locations, report directly to the President or Managing Director, All program are in accordance with ISO-9001/API Q1, ISO The Q/A continues through material purchase, receiving and inspection along with material certifications. It controls manufacturing including fabrication, welding, heat treatment, assembly, testing, document packages-data books and shipping according to ISO-9001/API Q1, ISO procedures and documentation. DulWon s fabricating and welding technology is characterised by investment in equipment and Know-How. This includes the latest developments in Submerged Arc welding units for weldments and overlays. Multi-Hydraulic Operating Device Hydrostatic Tester

15 MOV BUTTERFLY VALVE -PROJECT: HYUNDAI STEEL / SAMSUNG ENG -SIZE : 2600A, 2700A PNEUMATIC BUTTERFLY VALVE -PROJECT: POSCO 3FINEX CO2 -SIZE : 500A ~ 1700A

16 METAL SEAT BUTTERFLY VALVE Design Temp: -195 ~ 750 C Size : 50A~ 3000A Large Diameter Bfly V/V Size: ~ 5000A

17 MOV BUTTERFLY VALVE APPLICATION : KOREA WEST POWER PYOENGTAEK COMBINED CYCLE POWER PLANT Size : 850A PNEUMATIC BUTTERFLY VALVE APPLICATION : KOREA WEST POWER DANGJIN THERMAL POWER PLANT UNIT#9, 10 Size : 450A

18 HOT STOVE VALVE POSCO_INDONESIA Water Cooling Gate Valve 1600A Design Temp: 1500 C GOGGLE VALVE POSCO_KWANGYANG 1 st FURNACE 2000A, Design Temp: 250 C

19 VALVE TYPE : BUTTERFLY VALVE SIZE : 2000A MATERIAL : SS400 SEAT : METAL APPLICATION : Blast Furnace Gas Line TATA STEEL VALVE TYPE : Hot Gas Gate Valve VALVE SIZE : 1900/2400 APPLICATION : 3 FINEX Design Temp: 860 C(internal) 300 C(body shell) Weight : App. 120Ton / set

20 GOGGLE VALVE -PROJECT: 광양, 포항 4 고로 TRP 능력증대 -SIZE : 2000A MAIN BY PASS VALVE -PROJECT: 광양, 포항 4 고로 TRP 능력증대 -SIZE : 2800A

21 TRP - Outlet Shut-off Valve (OSV) 3400A

22 FINEX- Auto Goggle Valve 600A Design Temp: 850 C 포항 2.3.4/ 양 고로 TRP- BY -PASS VALVE Operation Time ; 0.5 SEC

23 9MB Main Blow-off Valve 800A 9MB Sub Blow-off Valve 300A

24 광양 7,9 MB-NRV 1100ADesign Temp: 400 C 광양 7,9 MB/ COKES Gate Valve 1100A/1400A,1600A Design Temp: 400 C

25 FINEX- 배열회수보일러 Main Control Valve 2400A/2100A Design Temp: 750 C FINEX- 용융로 Main Slide Gate V/V Design Temp: 850 C

26 PNR PLANT/ NSCE/POSCO Control/Shut off VALVE Design Temp: -30~ 450 C Size : 50A~ 1500A

27 VALVE TYPE : BUTTERFLY VALVE SIZE : 2000A TYPE : CASTING MATERIAL : ASTM A536 Gr 60 SEAT : EPDM APPLICATION : WATER WORKS VALVE TYPE : BUTTERFLY VALVE SIZE : 2400A TYPE : CASTING MATERIAL : ASTM A536 Gr 60 SEAT : EPDM APPLICATION : WATER WORKS VALVE TYPE : BUTTERFLY VALVE SIZE : 3500A TYPE : FABRICATION MATERIAL : ASTM A283 Gr D SEAT : METALM APPLICATION : GAS HOLDER VALVE TYPE : BUTTERFLY VALVE SIZE : 2800A TYPE : FABRICATION MATERIAL : ASTM A283 Gr D SEAT : METAL APPLICATION : GAS HOLDER

28 NONE-RETURN VALVE METAL SEAT BUTTERFLY VALVE NONE-RERTURN VALVE WATER SEAL VALVE SWITCH VALVE SLIDE GATE VALVE CONTROL VALVE

29 APPLICATION : STEEL-IRON / POSCO VALVE TYPE : BUTTERFLY / SLIDE GATE VALVE SIZE : 2400A / 1300A / 2000A / 900A TYPE : CASTING MATERIAL : Stainless Steel SEAT : EPDM / Metal

30 AUTO GOGGLE VALVE SLIDE GATE VALVE WATER SEAL VALVE METAL SEAT BUTTERFLY VALVE PLUG VALVE COAL GATE VALVE