Broach Sets. No. 00 Precision Set. Collared bushings only. No. 10 Standard Set. Collared bushings only. No. 10A Standard Set. Collared bushings only
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1 es Sets All Minute Man Sets are furnished in handsome varnished wood boxes, and come complete with precision broaches, slotted bushings, and necessary shims Collared bushings are recommended for the broach sets, and are furnished unless plain bushings are specified on your order TiN coated sets available on request No. 00 Precision Set The most common keyway combinations for small keyways and bores. 3 broaches and 5 bushings = 15 keyway combinations No. 10 Standard Set Our best selling broach set. 4 broaches and 9 bushings = 18 keyway combinations No. 10A Standard Set Same as No. 10 Set, but for sixteenth-sized bores. 4 broaches and 9 bushings = 18 keyway combinations No A Combination Set Combines 10 and 10A sets. Features all bore sizes in 1/16 inch increments for keyways 1/8 to 3/8 inches. 4 broaches and 18 bushings = 36 keyway combinations No. 20 Combination Set Same as No A combination set, but adds a 5/16 inch keyway for 11 extra combinations. 5 broaches and 18 bushings = 47 keyway combinations
2 Sets es No. 40A Set The most common keyway combinations for medium sized keyways and bores. 4 broaches and 8 bushings = 32 keyway combinations. No. 40 Set Same as No. 40A, but for sixteenth sized bores. 4 broaches and 8 bushings = 32 keyway combinations No. 40-1/2A Heavy Duty Set The most common keyway combinations for large keyways and bores. 2 broaches and 6 bushings = 12 keyway combinations. No. 40-1/2 Heavy Duty Set No. 50 Heavy Duty Set No. 60 Metric Set No. 70 Metric Set Same as No. 40-1/2A, but for sixteenth sized bores. 2 broaches and 6 bushings = 12 keyway combinations Includes the most common keyway combinations for medium and large keyways. 3 broaches and 17 bushings = 29 keyway combinations The most common metric keyway combination for small keyways and bores. 2 broaches and 3 bushings = 6 keyway combinations Our most popular metric broach set. 4 broaches and 13 bushings = 26 keyway combinations Toronto: Montréal: Edmonton: sales@kar.ca
3 es Sets No. 80 Metric Set The most common metric keyway combination for medium-sized keyways and bores. 3 broaches and 12 bushings = 36 keyway combinations. No. 90 Metric Set The most common metric keyway combination for large keyways and bores. 2 broaches and 8 bushings = 16 keyway combinations. No. 100 Heavy Duty Combination Set The most complete Minute Man Set available, including all popular combinations without duplication. This set is furnished in three handsome varnished wood boxes for convenient handling and storage, and comes with broaches, slotted bushings, and necessary shims. 9 broaches and 44 bushings = 102 keyway combinations. Collared bushings B & C Plain bushings D & E Keyway es Teeth 1/16 A 1/8 x 5 0 3/ /64 1-1/ /32 A 1/8 x 5 0 3/ /64 1-1/ /8 A 1/8 x 5 1 3/ /64 1-1/ /32 B 3/16 x 6-3/4 0 9/ / / /8 B 3/16 x 6-3/4 1 9/ / / /32 B 3/16 x 6-3/4 1 9/ / / /16 B 3/16 x 6-3/4 1 9/ / / /16 C 3/8 x 11-3/4 1 3/ /64 2-1/ /4 C 3/8 x 11-3/4 1 3/ /64 2-1/ /16 C 3/8 x 11-3/4 2 3/ /64 2-1/ /8 C 3/8 x 11-3/4 2 3/ /64 2-1/ /16 D 9/16 x 13-7/8 2 5/ /8 D 9/16 x 13-7/8 2 5/ /16 D 9/16 x 13-7/8 3 5/ /2 D 9/16 x 13-7/8 3 5/ /8 E 3/4 x 15-1/2 4 5/
4 Keyway es es Teeth - TiN Coated 3/4 E 3/4 x 15-1/2 5 5/ /8 F 1 x 20-1/4 6 5/ F 1 x 20-1/4 7 5/ /8 1-1/8 x 20-1/4 8 5/ /4 1-1/4 x 20-1/4 9 3/ / Teeth 1/16 A 1/8 x 5 0 3/ /64 1-1/ /32 A 1/8 x 5 0 3/ /64 1-1/ /8 A 1/8 x 5 1 3/ /64 1-1/ /32 B 3/16 x 6-3/4 0 9/ / / /8 B 3/16 x 6-3/4 1 9/ / / /32 B 3/16 x 6-3/4 1 9/ / / /16 B 3/16 x 6-3/4 1 9/ / / /16 C 3/8 x 11-3/4 1 3/ /64 2-1/ /4 C 3/8 x 11-3/4 1 3/ /64 2-1/ /16 C 3/8 x 11-3/4 2 3/ /64 2-1/ /8 C 3/8 x 11-3/4 2 3/ /64 2-1/ /16 D 9/16 x 13-7/8 2 5/ /8 D 9/16 x 13-7/8 2 5/ /16 D 9/16 x 13-7/8 3 5/ /2 D 9/16 x 13-7/8 3 5/ /8 E 3/4 x 15-1/2 4 5/ /4 E 3/4 x 15-1/2 5 5/ /8 F 1 x 20-1/4 6 5/ F 1 x 20-1/4 7 5/ Shim Thickness 1/8 A /8 B /32 B /16 B /16 C /4 C Shim Thickness 5/16 C /8 C /16 D /8 D /16 D /2 D Shim Thickness 5/8 E /4 E /8 F F / / Toronto: Montréal: Edmonton: sales@kar.ca
5 es Bushings 1/4 1-1/ /16 1-1/ Collared Type A Bushings for A es 3/8 1-1/ /16 1-1/ /2 1-1/ /2 1-11/ / / /8 1-11/ B Bushings for B es 11/ / /4 1-11/ / / /8 1-11/ /4 2-1/ /16 2-1/ /8 2-1/ /16 2-1/ / C Bushings for C es 1-1/16 2-1/ /8 2-1/ /16 2-1/ /4 2-1/ /16 2-1/ /8 2-1/ /16 2-1/ /2 2-1/ /16 2-1/ Plain Type 1-7/ / / / / / / / / D Bushings for D es / / / / / / / / / / / / / / /
6 Bushings es 2-5/ / / / Plain Type E Bushings for E es 2-9/ / / / Keyway es - Metric 2-13/ / / Keyway Width Standard Keys - TiN Coated 2 A 1/8 x 5 2 x 2 0 3/16 13/64 1-1/ A 1/8 x 5 3 x 3 1 3/16 13/64 1-1/ B1 1/4 x 6-3/4 4 x 4 1 9/32 19/ / B1 1/4 x 6-3/4 5 x 5 1 9/32 19/ / C 3/8 x 11-3/4 5 x 5 1 3/8 25/64 2-1/ C1 3/8 x 11-3/4 6 x 6 1 3/8 25/64 2-1/ C1 3/8 x 11-3/4 8 x 7 2 3/8 25/64 2-1/ D1 9/16 x 13-7/8 10 x 8 2 5/ D1 9/16 x 13-7/8 12 x 8 2 5/ D1 9/16 x 13-7/8 14 x 9 2 5/ E1 3/4 x 15-1/2 16 x / E1 3/4 x 15-1/2 18 x / F1 1 x 20-1/4 20 x / F1 1 x 20-1/4 22 x / F1 1 x 20-1/4 24 x / F1 1 x 20-1/4 25 x / Keyway Width Standard Keys 2 A 1/8 x 5 2 x 2 0 3/16 13/64 1-1/ A 1/8 x 5 3 x 3 1 3/16 13/64 1-1/ B1 1/4 x 6-3/4 4 x 4 1 9/32 19/ / B1 1/4 x 6-3/4 5 x 5 1 9/32 19/ / C 3/8 x 11-3/4 5 x 5 1 3/8 25/64 2-1/ C1 3/8 x 11-3/4 6 x 6 1 3/8 25/64 2-1/ C1 3/8 x 11-3/4 8 x 7 2 3/8 25/64 2-1/ D1 9/16 x 13-7/8 10 x 8 2 5/ D1 9/16 x 13-7/8 12 x 8 2 5/ D1 9/16 x 13-7/8 14 x 9 2 5/ E1 3/4 x 15-1/2 16 x / E1 3/4 x 15-1/2 18 x / F1 1 x 20-1/4 20 x / F1 1 x 20-1/4 22 x / Toronto: Montréal: Edmonton: sales@kar.ca
7 es - Metric Shim Thickness 3 A B B C C Shim Thickness 8 C D D D E es - Metric Shim Thickness 18 E F F F F Square Square Tolerances Pilot Drill Bushings - Metric Collared Type / /4 1/ / /4 1/ / /4 3/ / / / / /8 1-1/ /2 1-3/ / /2 1-1/ A Bushings for A es
8 Bushings - Metric es Collared Type B Bushings for B es C Bushings for C es Plain Type D Bushings for D es E Bushings for E es Toronto: Montréal: Edmonton: sales@kar.ca
9 es Square es Square Pilot Drill Round es 1/8 4-1/ No. 30 3/16 1/ /32 5-1/ No. 21 1/4 1/ /16 5-9/ No. 10 1/4 5/ /32 6-1/ No. 1 1/4 3/ /4 6-1/ /64 1/4 3/ /32 7-3/ /64 5/ /16 7-7/ /64 3/ /32 9-3/ /64 3/8 1-1/ /8 9-3/ /64 3/8 1-1/ / / /64 1/2 1-3/ / / /64 1/2 1-3/ / /2 1/2 1-3/ / /32 1/2 1-3/ / / /32 1/2 1-3/ /8 16-5/ /32 5/8 1-5/ / / /4 5/8 1-5/ /4 17-3/ /16 5/8 1-5/ /8 22-3/ /16 1/ / /32 1/ Pilot Drill 1/4 5-7/8 15/64 15/64 5/16 3/ /16 5-7/8 19/64 19/64 5/16 3/ /8 6-7/8 23/64 23/64 3/ /16 6-7/8 27/64 27/64 3/ /2 8 31/64 31/64 1/2 1-1/ / /64 35/64 1/2 1-1/ /8 8-1/2 39/64 39/64 1/2 1-1/ /16 8-1/2 43/64 43/64 1/2 1-1/ /4 9-1/8 47/64 47/64 5/8 1-1/ /16 9-1/8 51/64 51/64 5/8 1-1/ /8 9-1/4 55/64 55/64 5/8 1-1/ / /4 59/64 59/64 5/8 1-3/ /4 63/64 63/64 5/8 1-3/
10 Hexagonal es es Hex Pilot Drill Keyseating es 1/8 4-1/8 1/8 1/8 3/16 3/ / /16 5/32 5/32 1/4 1/ /16 5-1/16 3/16 3/16 1/4 5/ /32 5-3/8 7/32 7/32 1/4 3/ /4 6 1/4 1/4 1/4 3/ /32 7-1/4 9/32 9/32 5/ /16 7-3/4 5/16 5/16 3/ /32 7-3/4 11/32 11/32 3/8 1-1/ /8 8-1/2 3/8 3/8 3/8 1-1/ /32 9-5/8 13/32 13/32 1/2 1-3/ / /8 7/16 7/16 1/2 1-3/ / /8 15/32 15/32 1/2 1-3/ /2 11-7/8 1/2 1/2 1/2 1-3/ / /4 9/16 9/16 1/2 1-5/ /8 16-1/4 5/8 5/8 5/ / /4 11/16 11/16 5/ /4 17-1/4 3/4 3/4 5/ /8 18-1/2 7/8 7/8 5/ / / Keyway Width Height at Teeth Body Width 1/ /8 3/8 3/ / /8 3/8 3/ /8 16 3/8 7/16 3/ / /8 1/2 5/ / /8 5/8 3/ /4 16 3/8 3/4 1/ /4 20 3/8 1 1/ / /8 7/8 5/ / /8 1 5/ / /32 7/8 3/ / /32 1 3/ / /32 1 7/ / /32 1 1/ / /32 1 9/ / /32 1 5/ / /32 1 3/ / /32 1 7/ / Toronto: Montréal: Edmonton: sales@kar.ca
11 es Production es or bushing not required Body Dimension One-Pass es 1/16 3/ /8 13/ /16 1/ /16 13/ /8 3/ /2 17/64 1-1/ /8 1/ /4 25/64 2-1/ /8 9/ /4 25/64 2-1/ /8 5/ /4 25/64 2-1/ /16 5/ /4 25/64 2-1/ /16 3/ /4 25/64 2-1/ /16 7/ /4 25/64 2-1/ / /64 2-1/ Style C bushings required 1/8 C 3/8 x 14-1/8 19/ /32 C 3/8 x 14-1/8 19/ /16 C 3/8 x 17 19/ /4 C 3/8 x 17 19/ /16 C 3/8 x 18-1/2 19/ /8 C 3/8 x 18-1/2 19/ Keyseating es 352 Keyway Width Tolerance Body W x H x L /16 x 3/8 x 16 5/8 1-7/ /16 x 7/16 x 16 5/8 1-7/ /16 x 1/2 x 16 5/8 1-7/ mm x 9/16 x 16 5/8 1-7/ mm x 3/4 x 16 5/8 1-7/ mm x 3/4 x 20 5/8 3-1/ mm x 7/8 x /16 3-3/ mm x 7/8 x /16 5-5/ mm x 7/8 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x /16 5-5/
12 Keyseating es es Keyway Width Tolerance Body W x H x L Arbor Presses mm x 1 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x /16 5-5/ mm x 1 x20 1-1/16 5-5/ Easy to operate manual broaching machines Model 2R Arbor Press - Suitable for use with all standard broaches up to and including C series (3/8 or 10mm) Model 3R Arbor Press - Suitable for use with all standard broaches up to and including D series (1/2 or 12mm) Model Height Over Plate Leverage Overall Height Pressure (Ton) Weight (lbs) 2R /4 45: R /2 55: Keyway es Inch Teeth 1/16 AA 1/8 x 5 0 3/ /64 1-1/ /32 AA 1/8 x 5 0 3/ /64 1-1/ /8 AA 1/8 x 5 1 3/ /64 1-1/ /32 BB 3/16 x 6-3/4 0 9/ / / /8 BB 3/16 x 6-3/4 1 9/ / / /32 BB 3/16 x 6-3/4 1 9/ / / /16 BB 3/16 x 6-3/4 1 9/ / / /16 CC 3/8 x 11-3/4 1 3/ /64 2-1/ /4 CC 3/8 x 11-3/4 1 3/ /64 2-1/ /16 CC 3/8 x 11-3/4 2 3/ /64 2-1/ /8 CC 3/8 x 11-3/4 2 3/ /64 2-1/ /16 DD 9/16 x 13-7/8 2 5/ /8 DD 9/16 x 13-7/8 2 5/ /16 DD 9/16 x 13-7/8 3 5/ /2 DD 9/16 x 13-7/8 3 5/ /8 EE 3/4 x 15-1/2 4 5/ /4 EE 3/4 x 15-1/2 5 5/ /8 FF 1 x 20-1/4 6 5/ FF 1 x 20-1/4 7 5/ Toronto: Montréal: Edmonton: sales@kar.ca
13 es Standard Keys Keyway es Metric 2 AA 1/8 x 5 2 x 2 0 3/16 13/64 1-1/ AA 1/8 x 5 3 x 3 1 3/16 13/64 1-1/ BB 1/4 x 6-3/4 4 x 4 1 9/32 19/ / BB 1/4 x 6-3/4 5 x 5 1 9/32 19/ / CC 3/8 x 11-3/4 5 x 5 1 3/8 25/64 2-1/ CC 3/8 x 11-3/4 6 x 6 1 3/8 25/64 2-1/ CC 3/8 x 11-3/4 8 x 7 2 3/8 25/64 2-1/ DD 9/16 x 13-7/8 10 x 8 2 5/ DD 9/16 x 13-7/8 12 x 8 2 5/ DD 9/16 x 13-7/8 14 x 9 2 5/ EE 3/4 x 15-1/2 16 x / EE 3/4 x 15-1/2 18 x / FF 1 x 20-1/4 20 x / FF 1 x 20-1/4 22 x / FF 1 x 20-1/4 24 x / FF 1 x 20-1/4 25 x / Keyway Sets Inch Set No. e s Included Bushing s Included 00 1/16, 3/32, 1/8 (A) 1/4, 5/16, 3/8,7/16, 1/ /8, 3/16 (B) 1/2, 5/8, 3/4, 7/ /4, 3/8 (C) 1, 1-1/8, 1-1/4,1-3/8, 1-1/ A 1/8, 3/10 (B) 1/2, 9/16, 5/8,11/16, 3/4,13/16, 7/ A 1/4, 3/8 (C) 15/16, 1, 1-1/16,1-1/8, 1-3/16,1-1/4, 1-5/16,1-3/8, 1-7/16,1-1/2, 1-9/ /8, 3/16 (B) 1/2, 9/16,5/8, 11/16, 3/4,13/16, 7/ /4, 5/16, 3/8 (C) 15/16, 1, 1-1/16,1-1/8, 1-3/16,1-1/4, 1-5/16,1-3/8, 1-7/16,1-1/2, 1-9/
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