Next Generation Methods Explained

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Susanna Carter
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The following will feature overviews of each type of methods page with each element identified.

if the replacement has associated MET strip then this will follow the repair recommendations the process for panel will follow the MET strip with

`` REPAIR RECOMMENDATION Location view Ford Galaxy 2010 2015 MpV Quarter panel a RH EOBD R NVH Elements Fire Risk ` RepaiR Recommendations for

1 The following will feature overviews of each type of methods page with each element identified. There are different types of pages that exist in each document: the first page of the method, if applicable will contain repair recommendations. if the replacement has associated MET strip then this will follow the repair recommendations the process for panel will follow the MET strip with detail on: removal, prepare and replacement. `` REPAIR RECOMMENDATION Location view Ford Galaxy MpV Quarter panel a RH EOBD R NVH Elements Fire Risk ` RepaiR Recommendations for repair 1 afety 2 MET trip R EOBD Repair symbol NVH bag Foam insulation Repair image Issue No: 01 R:MT CR:Daniel Payne, Thatcham Research (Product Development), RG19 4NR Page 1 of 10 Date: 06/10/ The Motor Insurance Repair Research Centre RRW000 Thatcham component/ operation code

`` METHOD - MET The methods with an MET strip can contain where applicable any refer to and preliminary information that relates to the panel replacement that is being viewed.

Depending on how you create a methods pack, the refer to methods will either be available to view separately or will be included within the methods pack.

and panel replacement Refer to methods 1 REfER To ThE METhods for ThE WIng front Rh 2 REfER To ThE METhods for ThE door front R&R Rh 3 REfER To ThE METhods for ThE door REaR R&R Rh 4 Disconnect

2 `` METHOD - MET The methods with an MET strip can contain where applicable any refer to and preliminary information that relates to the panel replacement that is being viewed. This information will be visible at the beginning of the MET strip. Depending on how you create a methods pack, the refer to methods will either be available to view separately or will be included within the methods pack. Location view ford galaxy mpv ill Panel ection Front Rh RepairAware R ` method Instructions for M.E.T. and panel replacement Refer to methods 1 REfER To ThE METhods for ThE WIng front Rh 2 REfER To ThE METhods for ThE door front R&R Rh 3 REfER To ThE METhods for ThE door REaR R&R Rh 4 Disconnect Battery trip route symbol 5 Nm 24 Nm Negative terminal to turret - 24Nm Positive terminal at battery - 5Nm Refer to the Battery Disconnection page. 5 Remove the Door Rear Aperture Weatherseal RH 6 Remove the Door Front Aperture Weatherseal RH 7 Remove the ill Panel Inner Trim Rear RH Additional notes trip route action & item trip route image Issue No: 01 R:MT CR:Daniel Payne, Thatcham Research (Product Development), RG19 4NR Page 1 of 6 Date: 06/10/ The Motor Insurance Repair Research Centre RP001 Thatcham component/ operation code

`` METHOD - PANEL Ford Galaxy 2010 2015 MPV Boot Floor ` TEEL The Boot Floor shown is not serviced with the Boot Floor Reinforcements or Boot Floor ide upports. Rear Panel Inner already seperated.

3 `` METHOD - PANEL Ford Galaxy MPV Boot Floor ` TEEL The Boot Floor shown is not serviced with the Boot Floor Reinforcements or Boot Floor ide upports. Rear Panel Inner already seperated. Replaced in combination with the Rear Panel Inner. Remove C Weld symbols Panel image Weld identification aw cut the Boot Floor allowing for a 30 mm overlap. Drill out the spot welds. Release the Boot Floor. PRePaRe C P Location of welds Transfer the cut lines onto the new part allowing for a 30 mm overlap. Drill holes for plug welds in the indicated areas. Related notes 10/09/ :41 R:MT CR:Daniel Payne, Thatcham Research (Product Development), RG19 4NR Page 2 of 3 CBF The Motor Insurance Repair Research Centre Thatcham component/ operation code Both the MET pages and the panel pages contain variations of the examples shown. The MET pages can contain larger detailed images as well as generic illustrations as representations of the panel being shown. A glossary of terms for both MET and Panel pages can be found on the following pages and TL911.

4 MET Pages Item Repair aware trip route symbol trip route action and component trip route image Additional notes Repair symbol Repair image Refer to methods Thatcham component code Description The details of the vehicle shown within the methods A range of symbols identifying general information and items to be aware of before commencing the strip Name of the operation being performed Identifies the operation contains unique Thatcham RepairAware value A symbol that is relevant to the item in the strip route A symbol identifying a torque value for an item in the strip route, and the value itself A numbered component in the strip route, preceded by an action An image associated with the component in the strip route Any notes associated with the strip route component identification identification An symbol associated with the repair operation An image associated with the repair operation Methods that are associated to requested operation A specific Thatcham component/operation code Panel Pages Item Weld symbol Panel image Weld identification Location of welds Related notes Description The details of the vehicle shown within the methods Name of the operation being performed ymbols that relate to a panel work type only ymbols that relate to the location of welds Image of the panel/service condition being replaced The type of joining used on the location of welds Areas where joining/welds are used Relates to this particular stage of the replacement identification identification

5 Repair Icons Active Pedestrian ystem Fitted Filler Observation tone Chip Prevention 2 mm A D A A ALUMINIUM Advanced Driver Assist ystem Aluminium HYBRID Caution NVH Elements NVH Elements Caution Hybrid Focus Headlights Fuel Present Panel Thickness Pedestrian Protection Wing Bracket tone Chip Protector top tart tandard Battery Disconnect Cavity Wax Headlamp Replacement Brackets Pin Puller Two Man Operation Breakage Will Occur Check Gaps H H TEEL H teel PLATIC Composite Plastic Composite R Warning R Caution Electric Damage Possible To Adjacent Panels Beams Puller Window Reset ELECTRIC Caution Fire Risk Endoscope No Access ensors General Xenon Headlamps Fire Risk Diagnostic No Blends No Blends TEEL teel Panel Icons 1K 2K A ALUMINIUM 1K Adhesive 2K Adhesive Aluminium H Drillouts Laser Welded Caution Foam Dam Caution H Drillouts Caution Laser Welded FO FO H H TEEL Fold Over Flange Grind Off Fold Over Flange H teel P PLATIC P Plastic Plug Weld Repair Aware TEEL TABLE pot Weld teel Table Bolt Cavity Wax Laser Weld Rivet Unavailable B L R TL853 Bulk Cut Check Gaps MIG Braze aw Cut Underbody Vinyl BC MB C Butt oint MIG/MAG Weld ealer Underbody Wax B F M Nut N

6 MET Icons Active Pedestrian ystem Fitted Bleed Brakes Caution Repair Aware Vacuum Glass A D A Advanced Driver Assist ystem Adhesive Caution Adhesive Check Gaps creen Cut Out Tool High Voltage Warning High Voltage Air Con Caution Breakage Check Geometry ensors Warning R Battery Disconnect Negative Battery Disconnect Breakage ELECTRIC Caution Electric Caution Foam Dam Drain Radiator T Handles R Warning Focus Headlamps Table Water Test TABLE Bead Height Caution Hybrid Ignition Off Unavailable Xenon Headlamps HYBRID TL853 Caution NVH Elements Load To Ramp Two Person Operation NVH Elements Location & Action ymbols AB Unit Label Red Arrow Rotate ide Clip Locator pacer AB Unit Label White Arrow Rotate Connector Nut 60 Nm Arrow Curved Arrow Front Front A Reference Torx Clip/Unclip Location Bolt Location crew

7 R Icons Curtain Airbag Driver Airbag Driver Knee Airbag Driver Lap Belt Pretensioner Driver Pre Tensioner Reel upporting Methods Icons Next Generation Methods Explained Driver Pre Tensioner talk Driver eat Airbag Facia Passenger Airbag Passenger Lap Belt Pre Tensioner Passenger Pre Tensioner Reel Passenger Pre Tensioner talk Passenger eat Airbag cenario 1 Front 1 cenario 1 ide cenario 1 cenario 2 Front cenario 2 ide cenario 2 cenario 3 Front 3 3 cenario 3 ide cenario 3 eat And Head Airbag eat Airbag teering Wheel AB Unit EOBD EOBD Connector ide ensor VIN VIN Label Lift A AC Label INFO Label R ECU VIN Plate Lift B A/C Info VIN Diagnostic Paint Trolley jack VIN tamp Lift C VIN Engine ECU Rotary Coupling Tyre Label Visible VIN Lift D Tyre ensor Lift Weight

FOREWORD. Applicable models: GSJ 10, 15 series

FOREWORD. Applicable models: GSJ 10, 15 series FOREWORD This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA FJ CRUISER.