P1 Quarter Turn Actuator P4 Quarter Turn Actuator Product Overview P7 Quarter Turn Actuator PAO Spring Return Actuator LCS-K Local Control Station

Transcription

1 P1 Quarter Turn Actuator Product Overview P4 Quarter Turn Actuator P7 Quarter Turn Actuator PAO Spring Return Actuator LCS-K Local Control Station

2 ProMation Engineering s full line of industrial actuators are designed and constructed to reliably meet the demands of industrial installations and applications. RuggedBoard Design Proprietary PC Boards with industrial grade components soldered into place eliminate 90% of the internal wiring found in most actuation products. Easy to see yellow/red Position Indicator NEMA 4/4X/IP67 Rated Powder Coated Aluminum Enclosure RuggedBoard Mounted Components Anti-Condensation Heater (Standard Equipment) Incoming Connections Clutchless Manual Override Form C Auxiliary and Limit Switches Single connection for motor control Epicyclic Gearing Color-Coded Cams Table of Contents Products Page Products Page Table of Contents... 2 Introduction... 2 Product Family Matrix... 3 Proportional Control... 4 Local Control Stations and Power Backup Units... 5 Product Overview... 6 Quarter Turn Spring Return Actuators... 7 Quarter Turn Actuators... 8 Options and Accessories... 9 Power Backup Units Local Control Stations Drive Inserts

3 Product Family Matrix Product Family Matrix The ProMation Family of actuators has a specific customized solution to meet most users needs. This matrix gives a quick overview of the entire line at a glance. Please contact a factory representative with questions or to request a quote for your specific application. On/Off/Jog Control Proportional Standard AdVanced Premium Spring Return NEMA 4/4X/IP67 IP68 Product Torque Output Voltage Options Family 12V 24V 120V 230V in lbs Nm AC DC AC DC AC AC Options 3 Phase Quarter Turn Actuators PZ PZ P P1.A P1.B P1.C P P3 1, P4 3, P5 4, P6 5, P7 8,900 1,000 P8 13,250 1,500 P9 17,500 2,000 P10 22,000 2,500 P11 26,500 3,000 P12 31,000 3,500 P13 40,000 4,500 Spring Return Actuators PA/PAO PB/PBO 1, PC/PCO 1, PD/PDO 2, Explanation AC Power options DC Power options 3 Phase Power options: 230V, 315V, 380V, 440V, 480V On/Off/Jog standard Options available On/Off Only Explanation PA/PAO Series 3 Phase applications use a single phase transformer to power the actuator with a local control station. Environmental 3

4 Proportional Control ProMation Engineering offers full proportional control with several control options on all its models Full Featured Proportional Control AutoCalibration Several Control Signal Inputs 4-20mA DC 2-10V DC 1-5V Self-Powered Feedback Loop Generator Joystick Control for Programming Fault Indicator On-Board Diagnostics Temperature Feedback Joystick Control Status Indicator Processor Display Drive Direction Indicators C US American Water Works Association The Authoritative Resource on Safe Water IP67 Rated Enclosures CAN/CSA C ANSI/UL 429 Fifth Edition CAN/CSA C M91 ANSI/UL 50 11th Edition NEMA 4/4X Rated Enclosures 93/68/EEC 98/37/EC 2004/108/EC 2006/95/EC ANSI/AWWA C Not all products carry all certifications. Contact ProMation Engineering for specifications 4

5 Local Control Stations and Power Backup Units Extraordinary Electrical Engineering Applied to Industrial Actuators Exclusive ProMation AutoCalibration Eases Installation ProMation Engineering s proportional controls are the only actuators that offer AutoCalibration that allows set up at the push of a button making installation, maintenance and reinstallation easy and repeatable. Fault Indicator and On-Board Diagnostics Can Reduce Wiring Issues The ProMation proportional control board will indicate when input signals are miswired and will not operate. On-Board diagnostics show status of the actuator, incoming signal, feedback signal as well as a history of operating parameters for additional process analysis. Multiple Input Signals Increase Flexibility ProMation Engineering proportional controls are compatible with most industrial control signals (4-20mA, DC 1-5V or DC 2-10V). BUS network interfacing is also available. Wide Voltage Range for All Industrial Applications ProMation Engineering manufactures actuators to operate under AC/DC 12V, AC/DC 24V, AC 120V, AC 230V power, as well as 3 phase 230V, 315V, 380V, 440V and 480V. P1 120VN4 Local Control Stations (LCS) ProMation LCS s can be remotely located or directly mounted on the actuator, providing an array of controls and displays of functions being performed. LCS s are typically used when there is a need to take control of an actuator at or near the actuator s location. The LCS s can be configured in a wide range of options from Mode Select and On/Off switches to units indicating proportional signals, valve position, power on, valve open and valve closed. LCS A LCS J/K Power Backup Units (PBU) ProMation PBU s are designed for Quarter Turn (P) and Linear (PL) series of actuators. The PBU s provide backup power in critical applications. Upon loss of power, the actuators are driven to a field selectable position, such as open or closed. PBU options include visual indication of the actuator position as well as remote status of incoming power and battery system. PBU 100 5

6 Product Overview Engineered for Installation Ease, Reduced Maintenance and Exceptional Reliability RuggedBoard Design Increases Reliability 600% Using Failure Mode Analysis (FMA), ProMation Engineering developed proprietary RuggedBoard electronics that increase reliability by 600%* compared to common actuators by greatly reducing the amount of terminal block and crimped connections. Reduction of excessive wiring also reduces the potential for electromagnetic interference (EMI) as well as making installation and maintenance easier. Industrial Grade Components Deliver Excellent Quality All steel self lubricating gearing, industrial switches, thermally protected heavy duty motor and stainless steel hardware provide long life. Quality systems comply with ISO 9001:2008 standards and all products are fully tested and calibrated prior to shipment. Field Compatibility Reduces Set-up Time ISO 5211 mounting, easily accessible connection points and complete field installation documentation reduces installation and set up problems. The clutchless manual override does not require levers or switches and the epicyclic gearing requires no motor brake. Quarter Turn Spring Return Actuators from Nm (445 to 2300 in lbs) Quarter Turn Actuators from Nm (135 to 40,000 in lbs) P1 135 in lbs~445 in lbs 15 Nm~50 Nm P2~3 600 in lbs~1335 in lbs 67 Nm~150 Nm P4~ in lbs~5750 in lbs 248 Nm~650 Nm P7~ in lbs~13250 in lbs 1000 Nm~1500 Nm * PA~PB 445 in lbs~1150 in lbs 50 Nm~130 Nm PC~PD 1750 in lbs~2300 in lbs 200 Nm~260 Nm Denson W, Reliability assessment of critical electronic components. Final technical report RL-TR , July 1992 Military Handbook, Reliability prediction of electronic equipment. MIL-HDBK-217 Revision F Notice 2 February 1995 P9~ in lbs~40000 in lbs 2000 Nm~4500 Nm 6

7 Spring Return Quarter Turn Actuators The PA-PD Series Spring Return actuators utilize springs to drive rack and pinion gears. Available with and without non-declutchable manual override handwheel. Specify CW or CCW model when ordering, they are not interchangable. All units are standard with AC 230V and a NEMA 4/4X/IP67 Enclosure. Quarter Turn Spring Return Actuators Torque Output Actuator Run Time (sec) Product Family in lbs Nm 50Hz 60Hz DCV Spring Return Time (sec) 120V / 230V 24V Mounting Information ISO pt dbl-sq (female mm) Ht (in / mm) Wt* (lbs / kg) PA F / / 30 PB 1, F / / 57 PC 1, F / / 95 PD 2, F / / 95 With Manual Override Actuator Run Times are given for AC 230V and DC 24V. * Shipping weight PAO F / / 40 PBO 1, F / / 84 PCO 1, F / / 135 PDO 2, F / / 135 Options common to PA-PD Series (Factory Installed Only) Voltage Options Low Voltage Modification AC 24V or DC 24V (12V option NOT AVAILABLE) 3 Phase Voltage Modification 3 Phase 230V, 315V, 380V, 440V, or 480V with Local Control Station Control Options Proportional Control -P Standard Proportional Controller AC 120V or AC 230V (24V option NOT AVAILABLE) Options specific to PA-PD (Factory Installed Only) OPT-COLD-PAD Cold weather auxiliary heater. On at 0 C (+32 F), off at 10 C (+50 F). Option-X-PA 2 additional Auxiliary switches Product Ordering (example) PA PZ P1 P2 --- P13 Product Family Spring Returns Compact Qtr Turn P1 Series P2 Series P3~P12 Series P13 Series Voltage Options AC/DC 12V AC/DC 24V AC 120V AC 230V 3 Phase 230V 3 Phase 315V 3 Phase 380V 3 Phase 440V 3 Phase 480V Call your Customer Service Representative for Options and Accessories. All Options and Accessories must be stated at the time of the initial order. Some items ship from separate locations. Remote mounted MCC and LCS units are the only field mountable Options or Accessories -- customer required to make field connections. P V Control Options On/Off/Jog Proportional AdVanced Actuator Operation N S Non-Spring Return Spring Return Note: Not all combinations are possible. Please consult factory. Environmental Categories P P N 4 - MCC 4 7 EX NEMA 4/4X IP67 Class Div ATEX AC DC RO RC MCC XMCC TS 68 Special Designations AC 12V or 24V DC 12V or 24V Relay Open (2 pos) Relay Close (2 pos) Motor Control Center Used with Field Switchgear Torque Switch Submersible 7

8 Quarter Turn Actuators Torque Output P Series Quarter Turn Actuators Industrial actuators featuring epicyclic gear drives and RuggedBoard internal connections. All P Series actuators come with a standard anti-condensation heater, 2 auxiliary switches, clutchless manual override hand wheel and NEMA 4/4x/IP67 enclosure. Actuator Run Time (sec) Product Family in lbs Nm 50Hz 60Hz DCV ISO 5211 Mounting Information 8pt dbl-sq (female mm) Ht (in / mm) Wt* (lbs / kg) PZ F03 / F / / 2 PZ F03 / F / / 2 P F03 / F / / 3 P1.A F05 / F / / 4 P1.B F03 / F / / 3 P1.C F03 / F / / 3 P F / / 12 P F / / 12 P3.0 1, F / / 12 P3 1, F / / 12 P4.0 2, F / / 22 P4 3, F / / 22 P5 4, F / / 22 P6 5, F / / 22 P7 8,900 1, F / / 37 P8 13,250 1, F / / 37 P9 17,500 2, F16 75 x 100mm 21.8 / / 66 P10 22,000 2, F16 75 x 100mm 21.8 / / 66 P11 26,500 3, F16 75 x 100mm 21.8 / / 72 P12 31,000 3, F16 75 x 100mm 21.8 / / 72 P13 40,000 4, F25 72 x 110mm 22.5 / / 109 Actuator Run Times are given for AC 230V and DC 24V. P9~13 have round female receiver with keyways * Shipping weight Voltage Options Low Voltage Modification P1-6 AC 12V or DC 12V Low Voltage Modification P1-8 AC 24V or DC 24V 3 Phase Modification Control Options Proportional Control P P2-8 P9-13 P1, P1.A P2-8 Proportional Control V P1-8 Proportional Control P P Phase 230V, 315V, 380V, 440V, or 480V (does not include MCC) Standard Controller Premium Controller AC 24V, AC 120V or AC 230V AdVanced Controller AC 24V, DC 24V, AC 120V or AC 230V Premium Controller AC 120V or AC 230V Options with Product Suffix (Factory Installed Only) -ED P1, P1A, P2-8 -ED P9-13 -RO -RC -TS -MCC* Not all combinations of options are available. * Remote mounted MCC and LCS units are the only field mountable Options or Accessories -- customer required to make field connections. All but 1.B, P1.C, PZ All but 1.B, P1.C, PZ P2-8, P9-13 Extended Duty Motor 75% Duty Cycle On/Off/Jog AC 120V or AC 230V only Extended Duty Motor 50% Duty Cycle On/Off/Jog AC 120V or AC 230V only Single Wire Control Relay (Internal) Units. NORMALLY CLOSED - ENERGIZE TO OPEN. Single Wire Control Relay (Internal) Units. NORMALLY OPEN - ENERGIZE TO CLOSE. Torque Switch Assembly (On/Off/Jog or AdVanced Proportional Controller only) Motor Control Center for 3 Phase Voltage -68 P2-8 IP68, tested to 0.7kgf/cm 2 for 72 hours. 8

9 Options and Accessories P Series Options and Accessories Not all options are available for all actuators and not all accessories work concurrently with other accessories. Please contact your ProMation representative for product and application assistance. Some options or accessories ship in separate boxes. Options specific to P1 Series (Factory Installed Only) MOD DEG Modify actuator for rotation. Available on AC 120V or AC 230V ONLY. (Unit will not support field use of auxiliary switches.) MOD DEG Modify actuator for rotation. Available on AC 120V or AC 230V ONLY. (Unit will not support field use of auxiliary switches.) MOD DEG Modify actuator for rotation. Available on On/Off/Jog models only. OPT-COLD P1 HV Cold weather PTC (positive temperature coefficient) auxiliary heater kit. Factory installed, AC 120V or AC 230V On/Off/Jog type actuators. 10 W Internal Heater. OPT-P1-1K 1k Feedback Option. Factory installed option consists of a 1k position feedback potentiometer connected to a convenient 3 terminal block. OPT-P1-5K 5k Feedback Option. Factory installed option consists of a 5k position feedback potentiometer connected to a convenient 3 terminal block. OPT-P1-10K 10k Feedback Option. Factory installed option consists of a 10k position feedback potentiometer connected to a convenient 3 terminal block. OPT-THERMOSTAT-P1 Integral Thermostat for Heater control - turns existing heater on at 0 C (+32 F), off at 10 C (+50 F). OPT-TIMER-LI-P1 Timer set for duration and frequency to slow cycle time. (Contact factory for application assistance) OPT-LCS-ALL Local Control Stations. See page 10 for a complete listing of all Local Control Station solutions Options common to P2-13 (Factory Installed Only) MOD DEG rotation. OPTION-X 3rd and 4th Auxiliary Switch set 1k Feedback Option. Factory installed option OPT-P213-1K consists of a 1k position feedback potentiometer connected to a convenient 3 terminal block. 5k Feedback Option. Factory installed option OPT-P213-5K consists of a 5k position feedback potentiometer connected to a convenient 3 terminal block. 10k Feedback Option. Factory installed option consists of a 10k position feedback OPT-P213-10K potentiometer connected to a convenient 3 terminal block. OPT-TIMER-Li-P213 Timer set for duration and frequency to slow cycle time. (Contact factory) OPT-COLD-P213 Cold weather auxiliary heater. On at 0 C (+32 F), off at 10 C (+50 F). (Contact factory) OPT-420FB-24A-P mA feedback generator for On/Off/Jog, AC 24V, DC 24V, AC 120V or AC 230V Options specific to P2-8 (Factory Installed Only) MOD DEG rotation. MOD DEG rotation. On/Off only. P7 controlling chiller flow P2-120PN4 Quarter Turn Actuator 9

10 Power Backup Units (PBU) PBU s are designed for P series actuators. Replaceable sealed lead-acid battery packs provide backup power for positive positioning in critical applications. Upon loss of power, the actuators are driven to a field selectable end position. Power Backup Units Product Designation For Actuator Series Output Voltage Required Supply Voltage Notes Spare Battery PBU P1-P3 AC 120V AC 120V RBC-35 PBU100-24A-4 P1-P2 AC 24V AC 120V For AC 24V actuators only. RBC-35 PBU P4 - P6 AC 120V AC 120V RBC-110 PBU P1 - P6 AC 230V AC 230V AVRX unit generates AC 230V output. RBC-51 PBU102-24A-4 P3 - P6 AC 24V AC 120V For AC 24V actuators only. RBC-110 PBU P7 - P12 AC 120V AC 120V RBC-17 PBU P7 - P12 AC 230V AC 230V AVRX unit generates AC 230V output. RBC-51 On/Off/Jog Solutions Proportional Solutions Nema 4/4X Enclosure PBU P-4 P1-P3 AC 120V AC 120V RBC-35 PBU600-24AP-4 P1-P2 AC 24V AC 120V For AC 24V actuators only. RBC-35 PBU P-4 P4 - P6 AC 120V AC 120V RBC-110 PBU P-4 P1 - P6 AC 230V AC 230V AVRX unit generates AC 230V output. RBC-51 PBU602-24AP-4 P3 - P6 AC 24V AC 120V For AC 24V actuators only. RBC-110 PBU P-4 P7-P13 AC 120V AC 120V RBC-17 PBU P-4 P7-P13 AC 230V AC 230V AVRX unit generates AC 230V output. RBC-51 Proportional Signals can be DC 2-10V OR 4-20 ma and are field selectable. Options common to PBU Series (Factory Installed Only) OPT-COLD-PBU Cold weather auxiliary heater. On at 0 C (+32 F), off at 10 C (+50 F) OPT-PBU-MON Remote Status Monitoring option. P8 with Portable Battery Backup P2 Quarter Turn Actuator Installation PAO Spring Return Actuator 10

11 Local Control Stations Local Control Stations (LCS) ProMation LCSs are designed to be remotely located or directly mounted to the actuator. Customers with proportional actuators specify when ordering: 4-20mA or DC 2-10V control. Also available in stainless or fiberglass enclosures. These items can be field mounted to an actuator. Customer required to make field connections. These items ship from a separate location. Dim B Dim A and DIM B Height Height SQ DD LCS Model LA LB LC LD LE LF LG LH LI LJ LK Product All All All All All P1,PA,PL P2-13 P1,PA,PL P2-13 P1,PA,PL P2-13 Local/Off/Remote Mode Switch X X X X X X X X X X X On/Off/Jog X X X X Proportional 2 Pos 2 Pos 2 Pos X X X X Close-Stop-Open Switch X X X X Close-Open Switch X X X Close / Open Indicator Lights X X X X X X X X X End of Travel (EOT) Outputs to Controller X X X X X X X X X Mode Switch Position Signal to Controller X X X X X X X X Illuminated Power Indicator X X X Full Proportional Control via Potentiometer X X X X LCD Display for Incoming Signal X X X X LCD Display for Feedback Signal X X Dim A Square Size Square Size Drive Inserts Drive Inserts The ProMation quarter-turn products have oversized female double square output couplings. Drive inserts allow the user to easily mate nearly any actuator to your application using one of the many standard sizes shown below. Part Number Square Size (mm) SQ = Square DD= Double D Dim A (mm) Dim B (mm) Height (mm) Material INS14SQ11 14 SQ CF SS INS14SQ9 14 SQ CF SS INS17SQ11 17 SQ SUS304 SS INS17SQ14 17 SQ CF SS INS22DD DD S45C INS22DD DD S45C INS22DD DD S45C INS22SQ11X25 22 SQ SUS304 SS INS22SQ14X25 22 SQ SUS304 SS INS22SQ17X30 22 SQ SUS304 SS INS22SQ19X25 22 SQ SUS304 SS INS27SQ22X25 27 SQ SUS304 SS INS35DD DD S45C INS35DD DD S45C INS35SQ19X39 35 SQ S45C INS35SQ22X SQ S45C INS35SQ27X40 35 SQ SUS304 SS INS36SQ27X45 36 SQ SUS304 SS 11

12 Industrial Applications ProMation Engineering actuators have been installed to operate process controls such as butterfly valves, ball valves, high performance valves, plug valves, gate valves and dampers, in a broad range of demanding industrial applications. Power Generation Water Processes Mining Oil and Gas Agriculture Chemicals Complete Support ProMation Engineering is committed to providing superior customer support compared to our larger competitors. Full Documentation We offer complete wiring diagrams, field installation manuals and set up documentation for all our products, both in printed and digital form. We regularly host customized educational webinars for our customers. RapidQuote Most quotes and estimates are generated within hours of the request. ProMation Engineering Services ProMation Engineering can provide design and technical services for OEM s, projects with customized requirements and specialized operations. ProMation Engineering AG EMEA Operations Chilemattweg 6 CH-6345 Neuheim ZG Switzerland Phone: Skype: ProMationAG EMEA@ProMationEI.com ProMation Engineering UK Limited 167 Tinshill Lane Leeds West Yorkshire LS16 6EE Phone: promationengineeringuk@gmail.com