ROM and ROMpak Range. Quarter-Turn Direct Drive Electric Actuators. Keeping the World Flowing

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1 ROM and ROMpak Range Quarter-Turn Direct Drive Electric Actuators Keeping the World Flowing

2 Keeping the World Flowing RELIABILITY IN FLOW CONTROL CRITICAL APPLICATIONS pantahtbz Reliable operation when it matters Assured reliability for critical applications and environments. Whether used 2/7 or infrequently, Rotork products will operate reliably and efficiently when called upon. Quality-driven global manufacturing Products designed with 0 years of industry and application knowledge. Research and development across all our facilities ensures cutting edge products are available for every application. Customer-focused service worldwide support Solving customer challenges and developing new solutions. From initial enquiry through to product installation, longterm after-sales care and Client Support Programmes (CSP). Low cost of ownership Long-term reliability prolongs service life. Rotork helps to reduce long term cost of ownership and provides greater efficiency to process and plant. 2 ROM and ROMpak Range

3 ROM and ROMpak Range Section Page Section Page Rotork Keeping the World Flowing 2 Product Overview Design Features Performance Data 8 ROM and ROMpak 8 ROMH and ROMpakH 9 Circuit Diagram and Optional Extras 0 ROM 0 ROMpak -Phase ROMpak -Phase Dimensional Data Client Support and Site Services 8 Comprehensive product range serving multiple industries Improved efficiency, assured safety and environmental protection. Rotork products and services are used throughout industry inclusive of Power, Oil & Gas, Water & Wastewater, HVAC, Marine, Mining, Pulp & Paper, Food & Beverage, Pharmaceutical and Chemical industries around the world. Market leader technical innovator The recognised market leader for 0 years. Our customers have relied upon Rotork for innovative solutions to safely manage the flow of liquids, gases and powders. Global presence local service Global company with local support. Manufacturing sites, service centres, sales offices and Centres of Excellence throughout the world provide unrivalled customer services and fast delivery. Corporate social responsibility A responsible business leads to being the best business. We are socially, ethically, environmentally responsible and committed to embedding CSR across all our processes and ways of working. Keeping the World Flowing

4 Product Overview Compact, lightweight and cost effective Rotork solution to suit your application Proven reliable design -phase, -phase and DC power supplies Continuous position indication at all times, even without power Guaranteed operating direction with automatic phase rotation correction Analogue and Network compatibility for complete site system integration Integral local controls for enhanced local operation Watertight and dustproof to IP8 0m for 00 hours Dependable mechanical end of travel protection Manual override for emergency operation Self-locking and high speed solutions Backed by Rotork Global Support As one of the world s leading manufacturers of actuation products, Rotork has built up an enviable reputation as the supplier of reliable and durable equipment. With over 0 years of valve automation experience, Rotork has evolved a design of uncompromising reliability. The ROM and ROMpak range of actuators are designed to provide a simple and reliable Rotork solution for small part-turn valves. ROM and ROMpak Range

5 Keeping the World Flowing

6 Design Features ROM and ROMpak actuators provide quiet and reliable operation for all kinds of small ball valves and butterfly valves, as well as dampers and ventilation louvres. They provide local indication and manual override options together with a wide range of voltages. Features: Enclosure Material Finish Motor ROM IP8 Waterproof - Dustproof Aluminium Alloy Dry powder coated ROMpak IP8 Waterproof - Dustproof Aluminium Alloy and plastic Dry powder coated and wet spray Standard duty cycle induction motor - S. Class F insulation for all ROM and ROMpak actuators Position Indicator All models have continuous position indication on the actuator top cover Manual Override Non-clutch design, the manual operation can be operated without any lever, clutch or brake upon power outage When the electric motor is operating, the manual override will not rotate except on ROMH- to ROMH-, ROM- & ROM-A Gear Train High alloy steel gear trains provide self-locking function to avoid valve back drive* ROM- and ROM-A designs incorporate an efficient spur gear train which can back drive in certain applications Gear trains are factory lubricated with a wide temperature rated lubricant Mechanical Stops Externally adjustable mechanical stops* Working Conditions Ambient temperature: -0 to +70 ºC (-22 to 8 ºF) Humidity: 0% to 9% Various Options Anti-condensation heater Additional limit switches Conduit entries M20 x.p Torque switches* Certificates ISO 900, CE, CSA, BV /2 VDC units are -0 to + ºC (-22 to +9 ºF) * ROM and ROMpak 2,,,, & 7 actuators only ROM Actuator ROMpak Actuator ROM and ROMpak Range

7 Design Features The ROMpak The ROM range of actuators can be enhanced with the addition of a self contained control package to create a ROMpak actuator. This adds local controls, status indication relays, isolated control circuits and support for Rotork control options such as Folomatic, Pakscan TM and other bus systems. Small, compact & lightweight Manual override Externally adjustable mechanical stops* Local control unit (local/remote, on/off) Status relays Phase rotation correction IP8 (0m / 00 hours) /2 VDC, 0/220 VAC -phase and 220/80/0 VAC -phase, 0 Hz and 0 Hz Position indication via local mechanical indicator and LEDs -0 to +70 ºC (-22 to 8 ºF) operation The ROMH The ROMH actuator has been designed for high-speed applications. This actuator is also available with the selfcontained control package (ROMpakH). All features from the ROM and ROMpak are also available on the ROMH and ROMpakH. Small, compact, lightweight and high speed. and. seconds operating times Manual override Bus communications including: Pakscan TM, Profibus, Modbus and Foundation Fieldbus Analogue control and feedback DC and -phase options /2 VDC units are -0 to + ºC (-22 to +9 ºF) * ROM and ROMpak 2,,,, & 7 actuators only Various Options: Bus communications including: Pakscan TM, Profibus, Modbus and Foundation Fieldbus Current position transmitter & Folomatic ROMpak Actuator Keeping the World Flowing 7

8 Performance Data ROM and ROMpak Mechanical Data Model ROM Weight (kg) ROMpak Weight (kg) Manual override Output Drive (mm) Torque Nm (lbf.ft) ISO 2 Mounting Flange MSS SP-0 ROM-* 2 Hexagonal Drive / / 9 (2) F0/F0 FA0/FA0 ROM-A* Hexagonal Drive 7 / 0 (7) F0/F07 FA0/FA07 ROM-2 Handwheel 22 / 7 90 (7) F07 FA07 ROM- Handwheel 22 / 7 0 () F07 FA07 ROM Handwheel / 00 (29) F0 FA0 ROM Handwheel / 00 (9) F0 FA0 ROM Handwheel / 0 (79) F0 FA0 ROM Handwheel / 800 (90) F FA NOTE: Weight data based on -phase 0Hz supply. *Not suitable for butterfly valves which may back drive. Electrical Performance Data V/2V* Model Torque (Nm) Operating Time (sec) Motor Power (W) VDC/VAC CURRENT (A) Run Lock 2 VDC/VAC CURRENT (A) Run Lock ROM ROM-A ROM ROM ROM ROM ROM ROM */2 VAC not available for ROMpak. -Phase Model Torque (Nm) Operating Time (sec) 0 Hz 0 Hz Motor Power (W) 0 V CURRENT (A) Run Lock 220 V CURRENT (A) Run Lock ROM ROM-A ROM ROM ROM ROM ROM ROM ROM and ROMpak Range

9 Performance Data -Phase Model Torque (Nm) Operating Time (sec) 0 Hz 0 Hz Motor Power (W) 220 V Current Run Lock 80 V CURRENT (A) Run Lock 0 V CURRENT (A) Run Lock ROM ROM ROM ROM ROM ROM Operating Voltages: VDC 2 VDC VAC 2 VAC 0 V/ 220 V/ ROM-A ROM- ROM-2, ROM-,,&7 0 VDC 2 VDC VAC 2 VAC 0 V/ 220 V/ ROMpak-A ROMpak- ROMpak-2, ROMpak-,,&7 0 ROMH and ROMpakH Mechanical Data Model ROMH Weight (kg) ROMpakH Weight (kg) Manual override Output Drive (mm) Torque Nm (lbf.ft) ISO 2 Mounting Flange MSS SP-0 ROMH-* 2 Hexagonal Drive / / 9 (2) F0/F0 FA0/FA0 ROMH-2* Hexagonal Drive 7 / 0 (7) F0/F07 FA0/FA07 ROMH-* Handwheel 22 / 7 90 (7) F07 FA07 *Not suitable for butterfly valves which may back drive. Electrical Performance Data V/2V* Model Power Supply Torque (Nm) Operating Time (sec) Motor Power (W) Run Current (A) Lock VDC ROMH- 2 VAC ROMH-2 2 VDC Phase Model Power Supply Torque (Nm) Operating Time (sec) 0Hz 0Hz Motor Power (W) Run Current (A) Lock ROMH- 0 V V Operating Voltages: VDC 2 VDC VAC 2 VAC 0 V/ 220 V/ ROMH- ROMH-2 ROMH- 0 VDC 2 VDC VAC 2 VAC 0 V/ 220 V/ ROMpakH- ROMpakH-2 0 ROMpakH- Keeping the World Flowing 9

10 Circuit Diagram and Optional Extras ROM Wiring Diagram MOTOR TS2 7 2 F RY2 RY RY RY2 LED LED 2 HEATER TS ROM 2 7 LS LS2 LS LS CLOSED OFF CLOSE 7 A B C D E F 0 SELECTOR SWITCH FULLY FULLY CLOSED MCB P Refer to table below () S CONNECTS TO FOR, S CONNECTS TO FOR "CLOSE" (2) HEATER,LS,LS,TS,TS2 AND POTENTIONMETER ARE OPTIONS. S MOTOR 7 2 F RY2 RY RY RY2 LED LED 2 HEATER ROM & ROM A LS LS2 LS LS CLOSED OFF CLOSE 7 A B C E F 0 SELECTOR SWITCH FULLY FULLY CLOSED MCB () S CONNECTS TO FOR, S CONNECTS TO FOR "CLOSE" (2) HEATER,LS,LS,AND POTENTIONMETER ARE OPTIONS. P Refer to table below S /2V AC/DC SUPPLY Actuator Power supply P S V DC + - 2V DC + - V AC N L 2V AC N L /2V AC/DC SUPPLY Actuator Power supply P S V DC + - 2V DC + - V AC N L 2V AC N L M ROM 2 7 TS TS2 HEATER LS LS2 LS LS CLOSED OFF CLOSE 7 A B C D E F 0 SELECTOR SWITCH FULLY FULLY CLOSED MCB N 0/220V AC -PHASE () L CONNECTS TO FOR, L CONNECTS TO FOR "CLOSE" (2) HEATER,LS,LS,TS,TS2 AND POTENTIONMETER ARE OPTIONS. SINGLE PHASE SUPPLY L M HEATER ROM & ROM A LS LS2 LS LS CLOSED OFF CLOSE 7 A B C E F 0 SELECTOR SWITCH FULLY FULLY CLOSED MCB () L CONNECTS TO FOR, L CONNECTS TO FOR "CLOSE" (2) HEATER,LS,LS, AND POTENTIONMETER ARE OPTIONS. SINGLE PHASE SUPPLY N 0/220V AC -PHASE L Optional Extras: Torque Switches Cam activated torque switches to provide torque overload protection ROM-2,,,, & 7. Anti-condensation Heater This heater is available for all sizes. U MCB R V -PHASE SUPPLY LS LS2 M TS TS2 HEATER 0/220V AC LS LS W 8 9 A B C D E F 0 CLOSED CLOSE C 0 FULLY FULLY CLOSED MCB () CONNECTS WITH FOR, CONNECTS WITH FOR CLOSE. (2) IF THE ACTUATOR IS REVERSE OPERATION,PLEASE CHANGE TWO OF U,V AND W AT WILL. () HEATER,LS,LS,TS,TS2 AND POTENTIONMETER ARE OPTIONS. ROM 2 7 THREE PHASE SUPPLY S T L N 0 ROM and ROMpak Range

11 Circuit Diagram and Optional Extras ROMpak -Phase Wiring Diagram U V MOTOR W 2 CIRCUIT DRAWN WITH POWER SUPPLY OFF Heater FS THREE PHASE SUPPLY U V W E 2 TAP X Y Z TRANSFORMER TAPPING NOM 0/0HZ 220/20 80/00 0/0 0HZ 0HZ FS - See ROMPAK E72E Installation and Maintenance Manual C C2 VOLTAGE SELECTOR NOTE U X Y Z FOR TYPICAL REMOTE CONTROL INDICATING,MONITORING AND ALARM CIRCUITS SEE PUBLICATION E2E LOCAL CONTROL PCB STOP REMOTE-LOCAL CLOSE- LS LS LIMIT TORQUE AND POSITION SENSING SK. SK.2 SK.2 SK. V W S MONITOR S2 REMOTE SELECTED SIR RELAY SIR2 RELAY COMMON STOP/MAINTAIN STOP/MAINTAIN COMMON CLOSE CLOSE COMMON ESD ESD COMMON NOMINAL +VE 20-2V DC SUPPLY 0V DC SUPPLY 2 SK SK. SK SK SK NOT USED MAX EXTERNAL LOAD ON S/S2 RELAYS TO BE A. MAX VOLTAGE 0V AC/DC MAX EXTERNAL LOAD ON TERMINAL 27 & 28 TO BE W CONTROL SIGNAL THRESHOLD VOLTAGES: MAX 0V DC TO BE MINIMUM 'ON' V DC AT ma MAXIMUM 'OFF'=V MINIMUM CONTROL SIGNAL DURATION TO BE 00mS. CURRENT DRAWN FROM EACH REMOTE CONTROL SIGNAL IS ma ON 2V DC LS / LS MAXIMUM CURRENT A MAXIMUM VOLTAGE 0V AC/DC ACTUATOR CONFIGURATION VIA DIL SWITCH SW2 ROM DOES NOT SUPPORT TORQUE LIMIT REFER TO INSTALLATION INSTRUCTIONS FOR DIL SWITCH SELECTION Keeping the World Flowing

12 Circuit Diagram and Optional Extras ROMpak -Phase Wiring Diagram CIRCUIT DRAWN WITH POWER SUPPLY OFF LOCAL CONTROL PCB STOP REMOTE-LOCAL CLOSE- LS LS N ACW MOTOR MOTOR RUN CW CAP. SK.2 SK. HEATER 2 SK.2 SK.2 2 SK.0 VOLTAGE SELECTOR 20 S MONITOR S2 Z REMOTE SELECTED X SIR RELAY SIR2 RELAY W U A B C D 2 SK.7 FS 2 2 SK. SK SK E SINGLE PHASE SUPPLY L N NOTE TRANSFORMER TAPPING NOM 0/0HZ 0/0 220/20 0HZ FOR TYPICAL REMOTE CONTROL INDICATING,MONITORING AND ALARM CIRCUITS SEE PUBLICATION DOC82 0HZ FS - SEE ROMPAK PUB INSTALLATION AND MAINTENANCE MANUAL MAX EXTERNAL LOAD ON S/S2 RELAYS TO BE A. MAX VOLTAGE 0V AC/DC MAX EXTERNAL LOAD ON TERMINAL 27 & 28 TO BE W CONTROL SIGNAL THRESHOLD VOLTAGES: MAX 0V DC TO BE MINIMUM 'ON' V DC AT ma MAXIMUM 'OFF'= V MINIMUM CONTROL SIGNAL DURATION TO BE 00mS. CURRENT DRAWN FROM EACH REMOTE CONTROL SIGNAL IS ma ON 2V DC LS / LS MAXIMUM CURRENT A MAXIMUM VOLTAGE 0V AC/DC LIMIT AND TORQUE SENSING SK. COMMON STOP/MAINTAIN STOP/MAINTAIN COMMON CLOSE CLOSE COMMON ESD ESD COMMON NOMINAL +VE 20-2V DC SUPPLY 0V DC SUPPLY SK VOLTAGE SELECT SWITCH SW, MUST BE CONFIGURED CORRECTLY BEFORE APPLYING POWER. ACTUATOR CONFIGURATION VIA DIL SWITCH SW2 ROM AND ROMA DO NOT SUPPORT TORQUE LIMIT REFER TO INSTALLATION INSTRUCTIONS FOR DIL SWITCH SELECTION ROM and ROMpak Range

13 Dimensional Data ROM-A 0 7 Option for output shaft 2 CTS Conduit Entries P.C.D M8x.2p mm Deep Positions (ISO2 F07) P.C.D 70 M x.0p 0mm Deep Positions (ISO2 F0) off M20 x.p Conduit Entries Flange type F07 / F0 8 Manual override mechanism ROM- ROMH- ROMH-2 ROMH- Option for output shaft 2 CTS Conduit Entries H*= P.C.D Option 2 for output shaft 9 P.C.D 2 02 M x0.8p 9mm Deep Positions (ISO2 F0) M x0.8p mm Deep Positions (ISO2 F0) H*=0 M x.0p 0mm Deep Positions (ISO2 F0) P.C.D 0 mm Deep 8. (H*) Flange type 2 off M20 x.p Conduit Entries F0 / F0 Keeping the World Flowing

14 Dimensional Data ROM-2/ 2 2 CTS Conduit Entries Option for output shaft 22 2mm Deep M8 x.2p 0mm Deep Positions (ISO2 F07) P.C.D 2mm Deep off M20 x.p Conduit Entries H= 22 /* 0 Flange type F07 ROM-2/* *ROM-2/ 0V, 220V 0 AC -Phase V, 220 V AC -Phase H=22 220V, 80V, 0V AC -Phase H= V, 80 V, 0 V AC three-phase V, 2V AC/DC H= V, 2 V AC/DC H= ROM-// 8 (with torque limit switches) 29 (without torque limit switches) 2 CTS Conduit Entries Option for output shaft 02 9 (with torque limit switches) (without torque limit switches) M0 x.p Positions (ISO2 F0) 0mm Deep Ø 228 Ø 27 Ø P.C.D 27 0mm Deep 2 off M20 x.p Conduit Entries 0 Ø 72 Flange type F0 ROM and ROMpak Range

15 Dimensional Data ROM-7 9 (with torque limit switches) 280 (without torque limit switches) 2 CTS Conduit Entries 279 Option for output shaft 0 (with torque limit switches) 0 (without torque limit switches) 22 M x.7p Positions (ISO2 F) 0mm Deep P.C.D Flange type 0mm Deep 2 off M20 x.p Conduit Entries 0 8 F ROMpak-A 7 Option for output shaft 22. P.C.D M x.0p 0mm Deep Positions (ISO2 F0) P.C.D Flange type M8x.2p mm Deep Positions (ISO2 F07) 8 Manual override mechanism F07 / F0 Keeping the World Flowing

16 Dimensional Data ROMpak-, ROMpakH-, ROMpakH-2, ROMpakH- 2 Option for output shaft mm Deep P.C.D.00 8 M x 0.8p 9mm Deep Positions (ISO2 F0) M x.0p 0mm Deep Positions (ISO2 F0) P.C.D 0.00 H*=0 Option 2 for output shaft 9 P.C.D 2 M x 0.8p mm Deep Positions (ISO2 F0) H*= ROMpak-2/ M8 x.2p 0mm Deep Positions (ISO2 F07) P.C.D 9 80 H= 22 /* Option for output shaft mm Deep (H*) 7 Flange type F0 / F0 2mm Deep Flange type F07 0 V, 220 V AC -Phase H=22 0V, 220V AC -Phase H=22 *ROMpak-2/ 220 V, 80 V, 0 V AC three-phase *ROMpak 2/ 220V, 80V, 0V AC -Phase H= H= V, 2 V AC/DC V, 2V AC/DC ROM and ROMpak Range

17 Dimensional Data ROMpak-// 8 (with torque limit switches) 29 (without torque limit switches) Option for output shaft M0 x.p Positions (ISO2 F0) 0mm Deep 27 (with torque limit switches ) 8 (without torque limit switches ) Ø 228 Ø 27 Ø P.C.D 0mm Deep 27 Flange type F0 0 Ø 72 ROMpak-7 9 (with torque limit switches) 280 (without torque limit switches) Option for output shaft M x.7p Positions (ISO2 F) 0mm Deep 9 (with torque limit switches ) 99 (without torque limit switches ) P.C.D 0mm Deep 0 8 Flange type F Keeping the World Flowing 7

18 Client Support and Site Services Rotork actuators are recognised as the best in the world for reliability and safety in the most demanding applications. To maintain this hard-earned leadership position, Rotork Site Services is committed to helping clients to maximise the continuous, fault-free operation and working life of all their actuators. With established operations and worldwide service centres we are able to offer same-day or next-day service to all our customers. Our Rotork factory trained engineers have skills in both multi-purpose and industry specific applications and carry with them spare parts and specialist test equipment. Our operations utilise a documented Quality Management system established in accordance with ISO900. Rotork Site Services aims to be your number one choice for taking care of fault diagnosis, service repairs, scheduled maintenance and system integration needs. Rotork has expertise and specialist knowledge of every aspect of flow control. Our service solutions increase plant efficiency and reduce maintenance costs. Workshop services return equipment to as-new condition. 8 ROM and ROMpak Range

19 Client Support and Site Services Global Service and Support Rotork understands the value of prompt and punctual customer site services and aim to supply our customers with superior flow control solutions, by providing high quality, innovative products and superior service on time, every time. Whether you have an actuator requiring on-site servicing, a custom design service requirement or a new actuator installation, we can deliver the fastest turnaround with the least plant disruption. Accreditation and Assurance Rotork Site Services is accredited with all major safety authorities around the world, providing our clients with reassurance and peace of mind. Rotork's engineering teams are experts in the design and implementation of actuation solutions for all circumstances and environments. Our knowledge base draws upon previous installations and environmental situations from all around the world. Our track record of undertaken engineering projects is second to none. Rotork is trusted by major utility and industrial companies throughout the world to design, install and maintain their actuation stock. We keep their plants operating at peak efficiency, helping them to be more profitable and at the same time meet ever tightening industry watchdog requirements. We have the knowledge and expertise to design, build and install any standard or custom installation for you, anywhere throughout the world. Asset Management Rotork is a corporate member of the Institute of Asset Management, the professional body for whole life management of physical assets. Giving You Peace of Mind, Guaranteed Quality and Improving Your Site Efficiency Actuator Workshop Overhaul Supporting all Rotork and non-rotork products Workshop facilities including torque testing and re-coating Large OEM stock in all workshops Fully trained and experienced service engineers Fleet of well stocked service vehicles Loan actuator facilities Field Support Site repairs Commissioning Upgrades Fault finding Maintenance Call-out Fully equiped service vehicles Rotork Client Support Programme (CSP) Enables users to select a level of service precisely tailored for their individual asset management requirements Designed to provide the maximum reliability and availability of actuators over the life of the product thereby improving production throughput Designed to reduce the cost of maintenance year on year Designed to allow customers to manage the problem of Risk vs Budget in maintenance operations Designed to be flexible you choose the level of cover you want Reports generated on agreed frequency to demonstrate cost savings and performance improvements Turnaround, Shutdown and Outage Support Preventative maintenance Full on-site overhaul and testing facilities OEM spares and support Support for Rotork and non-rotork products Commissioning support to achieve shutdown time targets Project management and supervision of your plant overhaul and return to service dates Valve Automation Centres On Site Manual Valve Automation On Site Actuator Replacement Off Site New Valve Automation Keeping the World Flowing 9

20 A full listing of our worldwide sales and service network is available on our website. Rotork plc Brassmill Lane, Bath, UK tel fax + (0) (0)2 7 mail@rotork.com Rotork is a corporate member of the Institute of Asset Management As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at PUB Issue 07/8 The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and produced in the UK by Rotork Controls Limited. POWJB08

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