Field IT Actuators & Positioners Rotary Actuators - Rated Torque 100 Nm (80 ft-lbs) PME 120-AI/AN. Rotary Actuators Rated Torque 100 NM (80 ft-lbs)

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1 Data Sheet Field IT Actuators & Positioners Rotary Actuators - Rated Torque 100 Nm (80 ft-lbs) PME 120-AI/AN Electric actuator for continuous duty modulating or pulse input control. Stall proof without the need for position or torque dependent switch-off. Sturdy, oil lubricated gearing with high mechanical efficiency. Adjustable mechanical limit stops for defined operating range. Local pushbuttons and hand wheel for emergency operation. Configurable microprocessor based power electronics. Rotary Actuators Rated Torque 100 NM (80 ft-lbs) PME 120-AI/AN Extensive diagnostics and self monitoring. Includes test functions such as load torque measurement.

2 Application Compact actuator for the operation of final control elements with typically 90-degree rotary movement such as dampers, butterfly valves, etc. Torque is transferred via a lever/linkage bar assembly or the actuator is directly coupled to the driven shaft. A special power electronics unit controls the actuator and acts as the interface between actuator and control system. Positioning During continuous positioning the power electronics unit varies the motor torque without stepping until the actuator force and the restoring process forces are balanced. High response sensitivity and high positioning accuracy with short positioning time ensure an excellent control quality and a long actuator life. Technical Data Actuator Data Rated torque 100 Nm (80 ft-lbs) (adjustable to 0.5, 0.75 or 1 x rated torque) Starting torque 1.2 x rated torque (breakaway torque in end positions for a short time 2 x rated torque) Rated time for sec to 60 sec Rated speed 4.5 /sec to 1.5 /sec (configurable) Operating angle Typically 90 (35 to 120, without lever: max. 300 ) Electronics Integrated electronics (for PME 120 AI) or electronics EAN 823 in separate housing (for PME 120 AN) Motor 24 VAC 3-phase induction motor controlled by integrated electronics (for PME 120 AI) or separate electronics EAN 823 (for PME 120 AN) Sensor Position transmitter and temperature sensor included as standard Electronics Data Voltage supply 115 VAC (94 to 130 VAC) or 230 VAC (190 to 260 VAC); 47.5 to 63 Hz; single phase Current input Max: 1.0 A / 0.5 A (115 VAC/230 VAC) Positioning: 40% to 50% of maximum External fuse 16 A; slow blow Analog input 0 to 20 ma or 4 to 20 ma Analog output 0 to 20 ma or 4 to 20 ma, galvanically isolated Digital input, BE Digital 0: -3VDC to 5VDC or open, galvanically isolated Digital 1: 12 VDC to 35 VDC, galvanically isolated Digital output, BA 2 x Relay contact; potential free; maximum 60 VAC; 150 ma Digital communication RS-232-C for commissioning and service, optional FSK/ HART Standard Factory Default Settings Behavior in 0/100% keeping position with rated end position: torque Set point function: linear, set point = position value Set point input: Output for actual value: Digital input: Digital output: Individual settings Fieldbus: 4 to 20 ma BE 1 M/A selection; BE 2/BE 3 manual interaction +/- BA 1 ready for operation; BA 2/3 end position indication 0/100% Refer to data sheet or upon request Profibus DP available as option (consult factory) 2

3 General Data PME 120 AI (electronics integrated) Operation mode S9 - stall proof according to DIN IEC 2/915/CDV Protection class IP66 Humidity 95% average; (noncondensing) Ambient temperature -29 C to 54 C (-20 F to 130 F) Mounting position Any position; preferably IMB 3 according to DIN IEC 34 Coating 2 component epoxy-resin paint (RAL 9005, black) Weight 45 kg (99 lbs) Electrical Connection: Main: Signals: Contact Surface: Cable Entries: Screw terminals 2.5 mm 2 (14 awg) Crimp contacts 0.5 mm 2 (20 awg) Gold Plated 1 x 3/4 NPT 2 x 1/2 NPT PME 120 AN (remote electronics) Operation mode Protection class Humidity S9 - stall proof according to DIN IEC 2/915/CDV IP66 95% average; (noncondensing) Ambient temperature-9 C to +65 C (15 F to 150 F), -1 C to 85 C (30 F to 185 F) (optional) Note 4 Mounting position Any position; preferably IMB 3 according to DIN IEC 34 Coating Anticondensation heater Cable actuator - electronics Weight 2 component epoxy-resin paint (RAL 9005, black) Optional (Power Supply from Electronics 2 m to 20 m (6 ft to 100 ft) 4.6 m standard (15 ft standard) 32 kg (71 lbs) Electrical Connection: Pre-wired cable supplied as part of delivery refer to Nomenclature for standard lengths. Cable Entries: 1 x 3/4 NPT for Mains 2 x 1/2 NPT for Signals Electrical Connections The electrical connection is made via a plug (provided) SUB-DISTRIBUTION BOARD MAINS EXTERNAL FUSE L N 1 13 INSERT BE 1 MAN/AUT BE 2 MAN (+) BE 3 MAN ( ) BA 1 O.K./FAULT BA 2 END 0% BA 3 END 100% Uv SET POINT + HART 4 TO 20 ma ACTUAL VALUE 4 TO 20 ma TRANSMITTER 4 TO 20 ma INSERT RB + RB 24 V U I Uv 24 V PLUG ACTUATOR (OPTION) T04787A Figure 1. Standard Electrical Connections PME 120 AI 3

4 Figure 2. Electrical Connections PME 120 AN * Note: Refer to Instruction Manual EN, Rev. 1 for details as applicable to 2003 product deliveries. 4

5 Ordering Informationfor Type PME 120; Rated Torque 100 Nm (80 ft-lbs) Intelligent electric actuator for continuous modulating control. Stroke speed 20 seconds for 90º. 4 to 20 ma input, 4 to 20 ma FB, 3 digital inputs, 3 digital outputs baud digital communications. Includes drive lever and linkage ends for 3/4-inch schedule 40 pipe. position Drive with integral electronics 3 PME.120-AI- 1 0 Drive with remote electronics 1 PME.120-AN- Gear Temp. Range: ºF (Standard) ºF (Only with PME120-AN) º F (Only with PME120-AN) 4 (Standard) 3 Anti Condensation Heater: None (standard) 0 Include 1 Supply Voltage: 115 volts (standard) volts 2 Communication: RS RS HART 2 Cable: None (for Integral) 0 15 ft. (std.) 1 50 ft ft. 2 4 Accessories Part Number SMART VISION 4 CD-ROM SM401-1 HART Modem (isolated) F RS232 Cable DB9 male to DB9 female CF Null modem CF Spare Parts 5 EAN 823 Electronics Hood for PME120AI HEA120000EN EAN 823 Remote Electronics Assembly 115V EA120000EN EAN 823 Remote Electronics Assembly 230V EA220000EN Position Sensor Assembly S Position Sensor Cable Cable Motor for PME Instruction Manual (One copy supplied with order at no charge) EN Notes: 1. The data sheet for the EAN 823 electronics unit is 10/ Maximum interconnecting cable length is 30.5 (100 ft.) 3. Only possible with Gear Temperature Option ºC (185ºF) option applies to the actuator only. Remote electronics should be located where temperature does not exceed 54ºC (130ºF). 5. Spare Electronics includes HART option as standard. 5

6 Figure 3. Actuator Dimensions (metric mm) 6

7 Figure 4. PME 120 with optional Direct Adapter Figure 5. Lever Dimensions 7

8 Figure 6. Electronics Dimensions ABB has Sales & Customer Support expertise in over 100 countries worldwide The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in USA ( ) ABB 2004 ABB Inc. 125 East County Line Road Warminster PA USA Tel: Fax: ABB GmbH SchillerstraBe 72 D Minden Germany Tel: (0571) Fax: (0571)