HYDRAULIC MOTORS HP APPLICATION GENERAL. » Conveyors» Feeding mechanism of robots and manipulators» Metal working machines» Textile machines
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1 HYDRAULIC HP APPLICAION» Conveyors» Feeding mechanism of robots and manipulators» Metal working machines» extile machines» Agricultural machines» Food industries» Grass cutting machinery etc. CONENS Specification data Dimensions and mounting Shaft versions Permissible shaft loads Permissible shaft seal pressure Order code... 6 OPIONS» Model - Spool valve, gerotor» Flange mount» Side ports» Shafts - straight, splined and tapered» SAE and manifold ports» Speed sensoring» Other special features GENERAL Max.Displacement, in rev [cm rev] Max. Speed, [RPM] Max. orque, lb-in [danm] Max. Output, HP [kw] Max. Pressure Drop, Max. Oil Flow, GPM [lpm] Min. Speed, [RPM] Pressure fluid O O emperature range, F [ C] 2 Optimal Viscosity range, SUS [mm s] Filtration [396] 148 cont [41,4] int. 452 [51,1] 16.1 [12] cont [ 125] int [5] Mineral based- HLP(DIN 51524) or HM(ISO 6434) [-4 14] [2 5] ISO code 216 (Min. recommended fluid filtration of 25 microns) Pressure drop 145 [] Oil flow in drain line Viscosity 2 SUS [mm s] 98 [2] 164 [35] 98 [2] 164 [35] Oil flow in drain line GPM [lpm].66 [2,5].46 [1,8].925 [3,5].4 [2,8] p bar p PSI Pressure Losses Q, GPM Q, lpm
2 SPECIFICAION DAA ype HP 25 HP 32 HP 4 HP 5 HP 8 HP Displacement, in³rev [cm³rev] Max. Speed, [RPM] Max. orque lb-ilb-in [danm] At.press. drop [danm] Max. Output HP [kw] Max. Pressure Drop Max. Oil Flow GPM [lpm] Max. Inlet Pressure Max. Return Pressure with Drain Line Max. Starting Pressure with Unloaded Shaft, Min. Starting orque At.press. drop Min. Speed***, [RPM] Weight, lb [kg] HP HPQ 1. 3 [28,4] [3,3] 4 [4, 5] 6 [6,9] 4.6 [ 3,4] 8.2 [6,1] 145 [] 8 [3].5 [4] 145 [] 265 [3,] 362 [4, 1] [5, 2].6 [4,8] 2.11 [34,5] [5,2] 62 [,] 8 [8,8].5 [5, 6] 11.3 [ 8,4] 2465 [1].5 [4] 11.9 [ 45] 425 [4, 8] 565 [ 6,4] [5, 2].6 [4,8] 2.4 [4,5] [6, 5] 95 [9,] 95 [11].5 [ 5,6] 11.5 [ 8,6].5 [4] 11.9 [ 45] 566 [ 6,4] 25 [ 8,2]. 6 [4, 8] 3.2 [49,5] [8, 1] 99 [11, 2] 12 [13,] [8, 4] 14.1 [,5] 11.9 [ 45] 14.5 [ 55] 655 [,4] 9 [,2] 11. [5, 3].8 [ 4,9] 4.83 [9,2] [12,9] 1585 [1,9] 193 [21,8] [8, 4] 16 [12] 19.8 [5] 45 [11, 8] 144 [16, 3] 11.9 [5, 4] [5,1] 6.4 [99,] [16,2] 194 [22, 3] 242 [2,3] [8, 4] 16 [12] 19.8 [5] 145 [] 145 [] 145 [] 145 [] 145 [] [5, 2] 13 [14, ] 18 [2,3] 12.3 [5, 6] [5,3] * Intermittent operation: the permissible values may occur for. % of every minute. ** Peak load: the permissible values may occur for. 1% of every minute. *** For speeds lower than given, consult factory or your regional manager. 1. Intermittent speed and intermittent pressure drop must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 216. A nominal filtration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM (ISO 6434). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity SUS [13 mm²s] at 122ºF [5ºC]. 5. Recommended imum system operating temperature is 18ºF [82ºC]. 6. o assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for -15 minutes. 54
3 SPECIFICAION DAA (continued) ype HP 125 HP 16 HP 2 HP 25 HP 315 HP 4 Displacement, in³rev [cm³rev] Max. Speed, [RPM] Max. orque lb-in [danm] Max. Output HP [kw] Max. Pressure Drop Max. Oil Flow GPM [lpm] Max. Inlet Pressure Max. Return Pressure with Drain Line Max. Starting Pressure with Unloaded Shaft, Min. Starting orque At.press. drop lb-in [danm] At.press. drop Min. Speed***, [RPM] Weight, lb [kg] HP HPQ.55 [123,8] 9.66 [158,4] [2,2] 24 [2,9] 325 [34,2] [8, 4] 16 [12] 19.8 [5] [23,8] 285 [31,] 38 [43,].3 [,] 16 [12] 16 [115] 225 [155] 19.8 [5] 145 [] 145 [] 163 [18,4] 19 [21,6] 225 [25,1] 255 [ 28,8] 12.6 [ 5, ] 13. [ 5,9] [5,4] [5,6] 12.1 [198] 15.1 [24,5] [ 2,1] 286 [32,3] 339 [38,3] 365 [41,5] 483 [54,6] 483 [54,6] 9.5 [, 1] 9 [6,] 16 [12] [,] 152 [5] 145 [] 215 [15] 1885 [13] 26 [18] 19.8 [5] 19.8 [5] 19.3 [316,8] [396] [3,2] 434 [49,] 55 [62,1] 8.2 [ 6,1] 13.1 [ 9,8] 135 [ 9] 14 [12] 232 [16] [ 41,4] 452 [ 51,1] 5585 [63,1].2 [ 5,4] 11 [ 8,2] 116 [8] 145 [] 1885 [13] 19.8 [5] 19.8 [5] [] [] [] [] 219 [24, ] 39 [34,9] 13.4 [ 6,1] 12.9 [5,8] 26 [ 29,4] 3345 [3,8] 13.9 [6, 3] [6,] 3 [33,9] 395 [44, 6] 14.6 [6, 6] [6,3] 333 [3,6] 4115 [46,5] 15. [, 1] 14.8 [6, ] * Intermittent operation: the permissible values may occur for. % of every minute. ** Peak load: the permissible values may occur for. 1% of every minute. *** For speeds lower than given, consult factory or your regional manager. 1. Intermittent speed and intermittent pressure drop must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 216. A nominal filtration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM (ISO 6434). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity SUS [13 mm²s] at 122ºF [5ºC]. 5. Recommended imum system operating temperature is 18ºF [82ºC]. 6. o assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for -15 minutes. 55
4 DIMENSIONS AND MOUNING DAA FOR HP HP HPQ H Shaft Shaft C Shaft G Shaft S Shaft Shaft Dim. See Page 58 H Shaft Shaft C Shaft G Shaft S Shaft 2.25 [56] 2.4 [52] [46] 2.25 [56] 2.4 [52] [46] Flange Dim. See Page [41,841,4] [41,841,4] Port Dim. See Page 5 L L L1 L [9] Dia [9] Dia. ype HP(Q) 25 HP(Q) 32 HP(Q) 4 HP(Q) 5 HP(Q) 8 HP(Q) HP(Q) 125 HP(Q) 16 HP(Q) 2 HP(Q) 25 HP(Q) 315 HP(Q) 4 L, in [mm] 4.69 [119,] 4.2 [12,] 4.6 [121,] 4.4 [12,5] 4.9 [124,5] 5. [12,] 5.14 [13,5] 5.32 [135,] 5.53 [14,5] 5.9 [14,] 6.16 [156,5] 6.5 [16,] L 1, in [mm].21 [5,2].25 [6,3].29 [,4].26 [6,6].42 [,6].52 [13,33].66 [16,6].84 [21,33] 1.5 [26,6] 1.31 [33,33] 1.68 [42,6] 2. [53,33] Standard Rotation Viewed from Shaft End Pressurized - CW Pressurized - CCW Reverse Rotation Viewed from Shaft End Pressurized - CCW Pressurized - CW in [mm] 56
5 MOUNING.598 [15,2] [2,82,4] SAEAFlange [45,244,6] 2x [ 13,5513,35] Dia. hru [82,5582,5] Pilot Dia. 3.5 Dia. [88,85] [ 13] Dia. [6,6,1] [41,841,4].81 [2,5] 3.9 [96] [41,841,4] [2,82,4] Q - Square Flange [45,244,6] Dia. [82,6582,45] [44,4544,35] Pilot Dia [82].591 [15].59 [15] deep 4x38-16 UNC [4xM for Version 2] [82] [88] PORS Version 1, 3 Side Ports Version 4 Version 2, 5 2x.688 Dia. [2x1,48] A-A 2x.39 Dia. [2x].563 [14,3].898 [22,8] A.563 [14,3] 1.25 [31,5] [22,9522,65].81. [2,51,95] in [mm].898 [22,8] C A 1.25 [31,5] [22,9522,65] Standard Rotation Viewed from Shaft End Pressurized - CW Pressurized - CCW Reverse Rotation Viewed from Shaft End Pressurized - CCW Pressurized - CW C P (A,B) 1 5 4x 16-18UNC 2x.39 Dia. [2x] 16-2UNF 5 2-2xG12 G14 Versions 3 4x M8 2x.39 Dia. [2x] 16-2UNF 4-2x 8-14UNF 16-2UNF 5-1 2x 2-14NPF 16-2UNF
6 +HR SHAF EXENSIONS FOR HP AND HR C 1" [25,4] straight, Woodruff key 1 4 x1" SAE J52 Max. orque 39 lb-in [34 danm] H 1" [25,4] straight, w.315 [8] Crosshole Max. orque 39 lb-in [34 danm] G 1" [25,4], SAE 6B Splined Max. orque 354 lb-in [4 danm] 13 Splined, " [22,2], ANS B Max. orque 32 lb-in [36 danm] 8 S 1" [25,4], SAE J51 apered 3 Parallel key 16 "x 16 "x 4 Max. orque 354 lb- in [4 danm] 1.5 aper per Foot [cone 1:8] in [mm] Requirement. orque must not be exceeded. 58
7 +HR PERMISSIBLE SHAF LOADS FOR HP AND HR P rad dan he permissible radial shaft load Prad depends on the speed RPM and distance L from the point of load to the mounting flange. P rad lbs Radial Shat Load Prad= x,dan* RPM 89+L * L - in mm Radial Shaft Load: P rad = x,lbs* RPM L * L - in inch RPM < 2 > Prad=146 lbs [65 dan] RPM 2 ; L < 2.2 in. [55 mm] Pa = 33 lbs [15 dan] Pa = 44 lbs [2 dan] Prad L=1.6 [2] MAX. PERMISSIBLE SHAF SEAL PRESSURE FOR HP AND HR Prad L=1.6 [2] SAE A Flange Q Flange HP...1 and HR...1 motors without drain connection: he shaft seal pressure equals the average of input pressure and return pressure. P = P input +P return seal 2 HP... and HR... motors with drain connection: he shaft seal pressure equals the pressure in the drain line. HP... K and HR... K motors with check valves and drain connection: he shaft seal pressure equals the pressure in the drain line. HP... K1 and HR... K1 motors with check valves and without drain connection: he shaft seal pressure never exceeds the pressure in the return line. P bar 2 15 P PSI Max. return pressure without drain line or. pressure in the drain line continuous operations - intermittent operations n, RPM 59
8 ORDER CODE HP U 9 Pos.1 - Mounting Flange omit - SAE A, two holes Q - Square, four bolts Pos.2 - Displacement code* [ 25,] in rev [cm rev] [ 32,] in rev [cm rev] [ 4,] in rev [cm rev] [ 49,5] in rev [cm rev] [ 9,2] in rev [cm rev] [ 99,] in rev [cm rev] [123,8] in rev [cm rev] [158,4] in rev [cm rev] [198,] in rev [cm rev] [24,5] in rev [cm rev] [316,8] in rev [cm rev] [396,] in rev [cm rev] Pos.3 - Shaft Extensions** C G H S - 1" [25,4] straight, Woodruff key - 1" [25,4] SAE 6B Splined - 1" [25,4] straight, w.315 [8] Cross-hole - 8 [22,2] 13 Splined - 1" [25,4] SAE J51 apered Pos. 4 - Port Sizeype [standard manifold to each] 1 - side ports, Manifold [ UNC Mounting hreads], 16-2 UNF 2 - side ports, 2xG12, G side ports, Manifold [M8 Mounting hreads], 16-2 UNF 4 - side ports, 2x8-14 UNF, O-ring, 16-2 UNF 5 - side ports, 2x12-14 NPF, 16-2 UNF Pos. 5 - Shaft Seal Version [see page 59] U Pos. - Drain Port omit 1 - High pressure shaft seal Pos. 6 - Check Valves omit - Without check valves K - With check valves - with drain port - without drain port Pos. 8 - Special Features [see page 98] Pos. 9 - Design Series omit - Factory specified Notes : * For the Function Diagrams please look at "M+S Hydraulic" Catalogue for MLHP motors, pages ** he permissible output torque for shafts must not be exceeded! he hydraulic motors are mangano-phosphatized as standard. 6
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