ABOUT SC-VALVE IS COMMITTED TO CUSTOMER SATISFACTION
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- Millicent Rodgers
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2 ABOUT SC-VALVE IS COMMITTED TO CUSTOMER SATISFACTION 2
3 1. ABOUT SC Valve SPECIAL VALVE. Brief History SC SPECIAL VALVE is the leader in manufacturing of industrial valves since 2001 with the brand name MTM Valve. We have in-house manufacturing facilities with all the State of the art modern technologies to meet the highest standards of product quality. Our manufacturing facilities are located in the industrial city of BUSAN, South Korea. SC Valve started its first production of BALL valves and Strainer valves and supplied. Since 2002 we have been delivering our valves to customers world wide. We have successfully served to Petrochemical Plants, Refineries, Power plants, and Fertilizers, Atomic Energy Plants, Marine, Steel another industrial process applications. 3
4 SC Valve manufacturing units are equipped with modern facilities including special-purpose machines, automatic welding equipments, radial drilling machines, high speed lathe machines, boring machines, upright drilling machines, milling machines, gauging machines, CNC machines, vertical lathe machines, helium detectors and testing equipment for total control of all manufacturing operations. Based on our vast experience and continuous research and development, SC Valve SPECIAL VALVE has become one of the leading manufacturers of metal seated high temperature valves. We have developed project management expertise to ensure that deliveries precisely match your project schedules. 4
5 2001 Established MTM Valve MACHINARY. Started manufacturing BALL and OTHER Valves Produced BALL Valve of Metal Seat and Hi-performance Type. Exported Valves to South-East Asia Moved into Current Address at #395-12, Samrak-Dong, Sasang-Gu, BUSAN Incorporated the Company, SC Valve SPECIAL VALVE Co & KST Plant Co., LTD ISO9001 : 2008 Quality Management System Approved for BALL Valves Supplied with POSCO, KEPCO and KHNP Started Producing Special Valves with using KCC and KNN ( Innovative Surface Treatment) 2013 KIBO Obtained Confirmation from the Venture Company Supplying various industries to worldwide such as Petroleum, Power Plant, Shipyard, Steel Manufacturers, Drilship Fabricators etc. German, Japan, Norway, Saudi Arabia, Dubai, India, China, Malaysia, Australia etc 5
6 Company information a) Factory Size - Head Office and Factory 1000 m 2 b) Personnel : Total 12 Persons - C.E.O 1 Persons - General Administration Dept. 1 Persons - Sales & MKT Dept. Domestic 1Persons - Overseas 3 Persons - Production Dept. Production 5 Persons - Purchasing 1 Persons - Design 1 Persons - Q/A Dept. Engineer(Including Inspector) 2 Persons 6
7 Organization Chanrt 7
8 2. Production and Business Scope PRODUCT RANGE: METAL SEAT BALL VALVES JACKET VALVES BELLOWS VALVES GLOBE VALVES STRAINER (BASKET, DAVIT, TEMPORARY, Y, T TYPE, DUPLEX) PLUG VALVES PNEUMATIC, MOTORRIZED VALVES Ball Valves Floating and Trunnion Mounted Design 3-WAY VALVES for High-Temperature and Cryogenic Service 8
9 3. DESIGN AND DEVELOPMENT Our Valves are Developed and Controlled by the valve design team based in BUSAN, Korea. The designs meet the requirements of international standards and customer specifications. Our Design Department is equipped with the latest Auto CAD design software for 2-D drafting and 3-D Modeling. Structural calculations, finite element analysis (FEA), Dynamic Analysis and product validation are also done with advanced software when appropriate. Special Valves are developed to suit customer requirements. These designs are created by a team of engineers experienced in the valve design technology. SC Valve has designed special valves for temperature service : * 2-Way Metal Seated BALL Valve * 3-Way Metal / Resilient seat BALL valve * 3-Way Metal / Resilient seat Butterfly valve * Cryogenic Valves 9
10 4. Manufacturing & Quality Manufacturing Our Manufacturing Plant is located in industrial city of BUSAN, South Korea close to BUSAN Airport. The nearest International Airport is BUSAN, and by road, the journey from BUSAN Airport to the plant takes around one hour. The Facility is designed for high volume production and equipped with CNC machines, VTLs, automated welding machines, noncompression test stands and a modern paint shop. SC Valve has the capability to design and manufacture the high pressure classes and Metal Seated valves to meet the customer requirements 10
11 TEXT INSERT TEXT TEXT INSERT TEXT TEXT INSERT TEXT Casting Warehousing Assembling TEXT INSERT TEXT TEXT INSERT TEXT Test Painting Packing 11
12 Test & Qualification Facilities Our manufacturing units are equipped with testing and qualification facilities for various functional and prototype tests. Non-Destructive Test NDT is carried out by ASNT level II qualified personnel : Non-destructive testing methods are used to examine a valve. They identify the cracks in the body, discontinuities in the material include porosity, wall thinning from corrosion and other sorts of disbands. Radiographic tests are used for volumetric casting defects Ultrasonic tests are used for forging defects Magnetic particle test and liquid penetration tests are used for surface defects 12
13 Surface test Used to detect blow, scar, and blister on surface of casting - Magnetic particle test and liquid penetration test are used for surface casting defects. Fugitive Emission Test Fugitive emission tests to evaluate the amount of fugitive emission leakage through the stem gland packing and shell joints 13
14 5. Products FOOD VALVE CF8M 150LB-28B IRAN METAL SEAT BALL VALVE 300LB-8B DAELIM Engineering China. 14
15 이미지입력 이미지입력 OPERATING TEST DIMENSION TEST 이미지입력 이미지입력 MATERIAL TEST NON DESTRUCTIVE TEST 15
16 METAL SEAT PLUG VALVE 20K-200A*300A POSCO BELLOWS SEAL GATE VALVE 150LB-12B OCI 16
17 BUCKET STRAINER 150LB-16B IN-CHEON AIR PORT SPRING RETURN BALL VALVE 150LB-6B. IRAN 17
18 METAL SEAT BALL VALVE ANSI 300LB-10B METAL SEAT BALL VALVE JIS 10K-300A 18
19 CASTABLE METAL SEAT BALL VALVE 300LB-8B*18B POSCO MONEL METAL SEAT BALL VALVE 600LB-1B HYUNDAI STEEL 19
20 PLUG VALVE DECLUTCH 10K-250A POSCO PNEUMATIC PLUG VALVE 20K-250A POSCO 20
21 MOV 3-WAY BALL VALVE 150LB-10B LG CHEMICAL 3-WAY BALL VALVE HYUNDAI ENGINEERING CO,.LTD 21
22 HYDRULIC BALL VALVE 20K-400A POSCO CONSTRAINER 22
23 POSCOSTRAINER POSCO NEEDLE COKE PROJECT 23
24 STRAINER POSCO NEEDLE COKE PROJECT 24
25 600# METAL BALL VALVE KEPCO SAM CHEOK GREEN POWER PROJECT 25
26 BALL VALVE JIS 20K-400A Oil Free HYUNDAI STEEL 26
27 6. List Of Certificates Quality The quality management system of the plant has been certified to comply with ISO The QMS, designed and implemented to ensures that all products meet international standards as well as customer specifications. SC Valve committed to total customer satisfaction and deliver products that comply with all relevant codes and standards and meet customer expectations Quality of raw materials and components are assured using a stringent vendor selection and management system. Castings are procured only from selected sources, our inspectors are monitoring the process and casting quality. 27
28 7. Inspection & Production Equipments Inspection Equipments Item Name Q TY Capacity Year Remarks 1 Pressure Gauge 5 0~150kgf/c m2 1 Testing for Body,Seat Leakage Pressure Gauge 5 0~50kgf/c m2 1 Testing for Body,Seat Leakage 2 Electronic Operation Tester 1 380/460V 5 Testing for Electronic Operation 3 Micro-chronometer 1-3 Testing for Electronic Operation 4 Voltage & Ampere Gauge 1-3 Testing for Electronic Operation 5 Torque Gauge 1 3~14kg/m 1 Gauging Operation Torque 6 Torque Gauge 1 65~450 N.m 1 Gauging Operation Torque 7 Torque Gauge 1 50~210kg/m 1 Gauging Operation Torque 1 200~200,000u.m 1 Gauging Length 8 Vernier Calipers ~300mm 3 Gauging Length 2 600mm 2 Gauging Length 9 Outside Micrometers 8 0~300mm 3 Gauging Diameter of Valve 10 Thickness Gauge 1 0~80mm 3 Gauging Body s Thickness 28
29 Item Name Q TY Capacity Year Remarks 1 50~160mm 2 Gauging Inside Diameter 11 Cylinder Gauge 2 150~300mm 1 Gauging Inside Diameter 12 Paint Thickness Gauge 1 0 ~500 μl 3 Gauging Coating Thickness 13 Height Gauge 2 0~300mm 3 Gauging Thickness 14 Hydraulic Pressure Machine 1 Φ bar 1 Hydraulic Test 15 Outside Micrometers 3 0~300mm 3 Gauging Diameter of Valve 16 Thickness Gauge 1 0~80mm 3 Gauging Body s Thickness 29
30 Production Equipments Item Name Q ty Size Year Remarks 1 Radial Drilling Machine 2 BR Drill Punching for Flange 2 High Speed Lathe Machine 1 460* * * * Parts Turning and Spiral Processing 3 Upright Drilling Machine 2 Φ19 2 Drill Punching for Flange 4 Milling Machine 1 Size No.5 2 Milling for Pars Face 5 Oxygen Cutting Machine 2-5 Cutting for Steel Sheet 6 Argon Welder 2 Φ Welding 7 Arc Welder 2 15KVA 2 Welding 8 Hoist 1 2.5Ton 2 9 Gouging Machine CNC Machine 2 ~ 8INCH 2 PUMA10 11 MCT Machine * ACE-45 30
31 8. Main Supply Records CUSTOMER PROJECT NAME / AREA TYPE MATERIAL CLASS SIZE Q'ty YEAR MIRAE ENG YEOSU MASS ENERGY Y-STRAINER A106B ANSI 150#,300# 2B~8B 27 EA MIRAE ENG SAUDI ARABIA BALL VALVE A216-WCB ANSI 150#,300# 2B~14B 57 EA DONGSAN LTD. LG CHEMICAL METAL 3-WAY BALL VALVE A351-CF8 ANSI 150# 4B~12B 150 EA SICO CJI SAMSUNG (YEOSU) JACKET BALL VALVE A351-CF8 ANSI 150# 2B~8B 32 EA DAEHAN CONTROL WEAR TECH METAL BALL VALVE A351-CF8M ANSI 150#,300# 6B~12B 12 EA YOUNGJIN TECH LG DISPLAY BELLOWS GLOBE V/V A351-CF3M ANSI 150# 4B, 6B 8 EA SINA CORP.LTD POSCO 2FINEX PLUG VALVE A216-WCB ANSI 150# 10B 3 EA DONGKANG METAL BUGOK3 Y-STRAINER A216-WCB ANSI900#,2500# 2B,3B 25 EA KC COTTRELL TUFANBEYLI POWER PLANT Y-STRAINER, TEMPORARY A216-WCB ANSI 150# 6B,28B 17 EA SINA CORP.LTD POSCO PLANTEC.LTD. PNEUMATIC PLUG VALVE SCS13/TCC JIS 20K 250A 5 SETS KOVIC LTD. INCHEON INT L AIR PORT B-STRAINER A106B ANSI 150# 16B 2 SETS DONGKANG METAL AL TAWEELAH, UAE. Y-STRAINER A216-WCB ANSI 600# 8B 36 EA KC COTTRELL MOROCCO PHOSPHATE TEMPORARY STRAINER A ANSI 150# 40B 12 EA UNILOCK SK HYNIX BELLOWS GLOBE V/V A351-CF3M ANSI 150# 6B 10 EA DAEHAN CONTROL ENI IRAQ. (ZUBAIL OIL) METAL BALL VALVE A351-CF8 300# 4B~10B 15 EA
32 Main Supply Records CUSTOMER PROJECT NAME / AREA TYPE MATERIAL CLASS SIZE Q'ty YEAR SINA CORP.LTD POSCO 1 FINEX METAL PLUG VALVE A216-WCC ANSI 300# 8" 4 EA WOONG VALVE O C I (GUNSAN FACTORY) BELLOWS GATE V/V A351-CF8 ANSI 150# 10 ETC 7 EA MIRAE ENG IRAN TEMPORARY STRAINER A ANSI 150# 8B~28B 14 EA KHNP (SDD) YOUNG-KWANG POWER. PNEUMATIC BALL VALVE A216-WCB ANSI 150# 6", 8" 12 SETS DAEHAN CONTROL HYUNDAI STEEL PNEUMATIC BALL VALVE A351-CF8 ANSI 300# 16B 2 EA KHNP CHUNG-SONG NUCLEAR POWER CHECK VALVE A216-WCB ANSI 150# SETS KHNP WOL-SUNG NUCLEAR POWER A105 A105 ANSI 1500# 1/2B~2B 105 EA SINA CORP.LTD POSCO #4 DUST DISCHARGE PNEUMATIC BALL VALVE SC480 JIS 10K 400A 4 SETS KHNP HAN-BIT NUCLEAR POWER BALL VALVE ETC. A351-CF8M ANSI 150# 6B 26 EA SICO KUMHO PETROCHEMICAL YEOSU. BELLOWS GATE VALVE A351-CF8M ANSI 800# 1B~2B 27 EA DAEHAN CONTROL HYUNDAI STEEL METAL BALL VALVE A351-CF8 JIS 10K 40A 124 EA DAEHAN VALVE SK CHEMICAL ULSAN BELLOWS GLOBE VALVE A351-CF8M ANSI 150# 1-1/2B~6B 14 EA MTS CO.,LTD POSCO METAL BALL VALVE A105 JIS 10K, 63K 25A~50A 444 EA
33 Main Supply Records CUSTOMER PROJECT NAME / AREA TYPE MATERIAL CLASS SIZE Q'ty YEAR MTS CO.,LTD POSCO NEEDLE COKE PROJECT BUCKET STRAINER etc. A216-WCB ANSI 300# 2B to 12B 237 SETS DAEHAN CONTROL KEPCO SAMCHEOK GREEN POWER. TPS TECH HYUNDAI ALGER POWER. T-STRAINER etc. A53 GrB SDD,.LTD HYUNDAI TURKMENBASHI OIL. 3-WAY BALL VALVE CD4MCUN METAL BALL VALVE A105 ANSI 600# 1B to 4B 880 EA ANSI 150#, 300# ANSI 150#, 300# 2B to 16B 51 SETS B to 3B 9 SETS KHNP HAN-BIT NUCLEAR POWER BALL VALVE ETC. A351-CF8M ANSI 150# 6B 17 EA
34 KST Plant & SC SPECIAL VALVE CO THANK YOU Head office : 25, Noksansandan 289 th ST, Gangseo-gu, BUSAN *Factory: , Gomoro 180 th ST, Jinrhe-myeon, Kimhae, Gyeongnam-Korea *TEL: , FAX: kstplant@gmail.com & soopark007@gmail.com *Website : 34
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