Bearings Limited. (Slewing & Industrial Bearings Division)
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1 Bearings Limited (Slewing & Industrial Bearings Division)
2 1961 Company founded in Technical Collaboration with STEYR DIAMLER PUCH AG - AUSTRIA
3 1980 Plant established at Bharuch for Manufacturing Bearings
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7 2008 NSK ABC Bearings India Limited Joint Venture operations between NSK and ABC commenced at Chennai.
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9 2010 New Plant at Dehradun Operationalised
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11 2011 New Plant at Bharuch Operationalised for Industrial and Slewing Bearings
12 Manufacturing : Slewing Bearings We are an organised Slewing & Industrial Bearings manufacturer in India having a sophisticated manufacturing plant, spread over 44,100 sq. metres. We are ISO 9001:2008 certified and have the best machines, including: CNC Turning CNC Shaping CNC Gear Hobbing CNC Drilling & Tapping Induction Hardening Tempering Finishing with Ceramic Tools Testing Equipment Assembly, Washing & Oiling
13 Manufacturing : Industrial Bearings We use latest CNC grinding machines to produce the following Bearings (in Inch & Metric sizes with Steel and Brass Cages): Spherical Roller Bearings Tapered Roller Bearings Cylindrical Roller Bearings Thrust Roller Bearings Deep Groove Ball Bearings Self Aligning Ball Bearings Angular Contact Ball Bearings Four Point Contact Ball Bearings Thrust Ball Bearings
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15 We have the capability to design, manufacture and test any type & size of Industrial & Slewing Bearing - to meet all customer s requirements including the life of the Bearing - in conformity with IS or other applicable standards of tolerance and geometrical & other parameters. Research and Development facility for Product Design, Process Design, Product Validation in shortest lead times. Continuous up-gradation of Measuring and Testing Equipments. High level of Simulation, Testing and Validation equipment. Hyperworks software for Live Simulation.
16 CAD & ANALYSIS SOFTWARE 1. Pro-E Wild Fire III a. Advanced Assembly Extension - Solid Modeling & Animation b.- Advanced Mechanica - Static Analysis - Thermal Analysis - Transient State - Thermo-Mechanical Analysis 2. Inventor - Part Design - Dynamic Simulation - Stress Analysis 3. Hyperworks (under installation) - FEA Analysis - Dynamic Simulation - Design Optimization
17 Process and Process Parameter Optimization Tooling & Gauge Design Production Cycle Time Optimization Process Research
18 Capability of Test Rig TOTAL NO. OF STATIONS 15 O.D. SIZE TESTING SPEED MAX. LOAD CAPACITY (Industrial Bearings) MAX. LOAD CAPACITY (Slewing Bearings) LUBRICATION METHOD 10 TO 3500mm Variable 550 TO Kg. UPTO 300 ton. GREASE / OIL TYPE
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20 SAE52100 for high quality steel SAE8620 for case hardening Our Standard Room is well equipped with ultra high precision measuring equipments for roundness, surface finish, geometrical measurement, etc.
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23 Slewing Bearings Range Industrial Bearings Bore 500 mm mm 10 mm mm
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34 We can also manufacture gears & have the following machines. 1) Gear Hobbing Range : 600 mm to 2500 mm 2) Gear Shaping Range : 600 mm to 2500 mm Manufacturing Capacities : Between 1 and 10 nos per day. Material Specifications : 42CrMo4 steel with HRC. : C45 steel with HRC.
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36 Sr. No Customer Segment ABC - SOB 1 JCB-Faridabad Material Handling 100% 2 Elecon Transmission 100% 3 Power Build Transmission 100% 4 Shanti Gears Transmission 90% 5 Premium Energy Transmission 50% 6 Telcon Excavators In Process 7 Cubult Engineering Wind Turbines 5% 8 Altem Power Wind Turbines 5% 9 R.S. Wintech Wind Turbines 5% 10 After Market Industrial/Slewing 10%
37 Bharuch Plant Registered Office Mumbai NABI Plant Manufacturing Plant Registered Office (Mumbai) Delhi Lucknow Rudrapur Kolkotta Jamshedpur Indore Nagpur Ahmedabad Pune Hyderabad Bangalore Chennai Madurai Cochin Sales Office & Major Customer Major Distributors
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40 Overview of Indian Bearings
41 Electrical Equipment & Others 5% Automotive 50% Heavy Industries Including Railways 20% General Engineering 25%
42 Sr. No Sectors Sub Segments Name of Organized Players 1 Automotive 2 General Engineering 3 Heavy Industries 4 Electrical Equipment Steel Industry Sugar Industry Cement Industry Power Industry Process Industry Textile Industry Railway Construction Equ. Earth Moving Equ. Wind Mill Gear Box Pumps Fans SKF, FAG, NBC, ABC, NRB, Timken, TISCO SKF,FAG SKF,FAG,ABC SKF,FAG SKF,FAG SKF,FAG SKF,FAG FAG, Timken ABC SKF, ABC, Rothe Erde SKF, ABC, Rothe Erde ABC,SKF,FAG ABC,SKF,FAG SKF,FAG
43 Railways Electrical Motors/Fans/Pumps/Gear Boxes Diesel Engines Machine Tools Textile Machinery Other Heavy Industries Steel/Sugar/Cement/Power/Steel/Paper Heavy Engineering Heavy Earth Moving Equipment
44 Sr. No Company Type of Bearings User Industry Collaboration 1 ABC Bearings Limited Tapered, Cylindrical, Spherical Roller Bearings, Ball Automotive, Industrial NSK, Japan 2 FAG Bearings India Ball, Cylindrical Roller, Tapered & Spherical Automotive Mechanical, Railways, Electrical Engineering Industries FAG, Germany 3 NRB Ball, Cylindrical Roller, Tapered & Spherical Needle Roller Automotive, Industrial Nadella, France 4 SKF India Ball & Tapered Roller Automotive, Industrial & Textile SKF, Sweden
45 Competitor TRB CRB SRB BB NRB IND SLEW Hub Unit Railways SKF NEI FAG NRB TIMKEN TATA ABC NSK - ABC ABC Operationalised in (SLEW, IND)
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