Instructions for Assembly

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Myrtle Cummings
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1 A L L P U R P O S E V I N Y L G A R A G E S TM A Product of U US POLYMERS INC Vinyl Garage OWNER S MANUAL / Instructions for Assembly Size 0 Ft x 5 Ft /3. m x 4.5 m Ver: 3.0 Your Total Solution To maintenance Free Garages. All Weather Durable PVC Won t Dent, Rust, Rot or Mildew Tall Walk In Shed Never Needs Painting 89 Wide Double Doors Easy Assembly High Wind Tested Snow Load Tested 0lbs/sq. foot Pad Lock Ready (Lock not included) Available Kits Window Kits Available Building Dimensions : Customer Service Hotline (800) Approximate Storage Exterior Dimension Interior Dimension Size Area Volume Base Dimension Roof Edge to Edge Wall to Wall 0 Ft x 5 Ft 58 Sq. Ft 967 Cu.Ft inch cm inch cm inch cm Width 5 3/ / / m x 4.5 m 4.7 Sq.m 7.4 Cu.m Depth 87 5/ / / Height 85 / Call us for any missing or damaged parts. Do not return to the store. Door Opening inch cm 88 / / 8.6

7 FPL FPR RH FPL FPR RS3LH RS3LA MJ R6R RS3LA RS3LA RSA MJ FH FH CDLA CCA CCA CCA CCA CMH CMH CMH CDRA CDLH CDRH CB4H CB4H CB3A CB4A CBA CB6H MJ MJ MJ BLH BRH BRA BLA EXTL B B EXTR B3LA B3RA F0H F0H F04A F05A F07 F07 F07 F0H F0H F04A F05A F07 F07 F07 RH RS4XA RS4XA RS4XA RSA MJ RS6H RS7H RS5A RH R6L DL DR DS RS3LA CBH CBH RG RP RP RP RP RRS RRS RP RP RP RP MJ RSA RH RS4XA RS3LA RRS RRS RRS RP RP RP RP RRS RSA RS4XA RS4XA R5R R5R R5L

9 A. Foundation Note: It is important that these instructions are followed step by step. Note. All parts are clearly marked and care should be taken to use the correct one.. Set the Torque limit of your Screw drill to #3 or #4 to ensure the screws do not strip the metal reinforcements. Parts Needed: CODE QTY F0H F0H F03 4 F04A 6 F05A 6 F06A F07 8 F03H 4 F08 8 BLH BRH BLA BRA B B B3LA B3RA EXTL 3 EXTR 3 F0H F0H Over lapping 8

10 F07 F07 F07 F05A F04A 3 Note Make sure while assembling, the channel position should be as shown. F07 F07 F0H F07 F0H F05A F07 F04A F07 Channel Position F07 F0H F05A Front F0H F04A 9

11 4 F03 5 Note Make sure while assembling, the channel position should be as shown. F04A F05A F05A F07 F05A F07 F07 F07 F07 F07 F07 F07 F07 F07 F07 F07 F04A F05A F04A F04A Front 6 F06A 0 Channel Position

12 7 F08 F08 F03H F03H 8 EXTL EXTL B3LA EXTL BLA B3RA BRA EXTR EXTR BLH F0H B EXTR Front F0H B BRH

13 9 RG Gravel Filler Material and Flooring Recommendation OPTION -. Gravel Floor with Plywood a. After completing the assembly of the base U-channel fill the gravel up to the foundation top surface only. Fill the concrete inside the ramp only. RG Ramp Concrete b. Place the exterior grade CDX 3/4 (9mm.) plywood on top of the foundation. (Plywood not included.) Plywood should be place after Note completing the side panel assembly. 440mm. 65mm. 684mm. 0mm. 0mm.

14 c. Secure the plywood to the foundation with screws. (Screws not included.) Concrete OPTION -. Cement Floor with out Plywood. After completing the assembly of the base U-channel fill the concrete up to the foundation top surface only. Ramp Concrete B. Walls & Columns 3 Parts Needed: CODE QTY CDRA CDLA CDRH CDLH 8 CMH 3 CCA 4 5 FH CBH CBA CB3A CODE QTY 5 CB4H CB4A CB6H MJ 3 RG FCB 4 CBC 3 EPS 7 S S3

15 CDRA CDRA BRH CDRA Fig. Fig. CDRA &3 BRH BRH Front Fig.3 INSIDE Note Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion. Make sure panels are right side up with panel shingles facing down. Check the stamped label on top of all panels. FH CDRA FH CDRA FH BRH Fig. 4

16 3 FH CCA CCA Fig. FH CCA BRH B FH CCA Fig. FRONT Fig.3 &3 4 CCA CCA FCB S INSIDE 5

17 5 FCB CDRA CBH CBH Fig. CBH CDRA Fig. INSIDE 6 CB4H &3 BRH CB4H CDRA Fig. Fig. CB4H CBH EPS CB4H Fig.3 6

18 7 Note Window can be fixed any place except front panel. CMH CMH INSIDE 8 CCA CCA CCA Fig. EXTR CCA B3RA Fig. EXTR INSIDE B3RA &3 Fig.3 B3RA 7

19 9 TIP Leave it loose. CCA FCB S Back INSIDE 0 CB3A MJ S3 Fig. Fig. CB3A S3 8

20 9 Fig. Fig. FCB Fig.3 Fig.4 CMH CB3A FCB Fig.5 Fig.6 CBH CBC CMH B3RA B3LA &5 3&6 4 INSIDE CMH CMH CB3A

21 3 CCA CCA CCA Fig. B3LA CCA EXTL Fig. EXTL B3LA Fig.3 &3 EXTL 4 TIP Leave it loose. CCA S FCB 0

22 5 MJ 6 FCB &5 Fig. Fig. 3&6 CBXA 4 FCB Fig.3 Fig.4 Back Inside CB3A CBC Fig.5 Fig.6

23 7 CMH EXTL EXTL Inside EXTL BLA 8 CDLH Fig. CDLH CDLH BLA Inside Fig. BLA

24 9 CB6H MJ CB6H 0 FCB CMH &5 Fig. CMH Fig. CDLH CB6H CDLH 4 CB6H 3 CB6H Fig.3 Fig.4 Inside 3 Fig.5

25 CDLH CB6H EPS Fig. CDLH CB6H CB6H CBC Inside Fig. CDRH CDRH CDRH Fig. CDRH BRA Fig. Inside &3 BRA BRA Fig.3 4

26 3 CDRH Inside BRA 4 CCA Fig. CCA BRA CCA CCA BLH Fig. &3 BRA Inside BLH Fig.3 BLH 5

27 5 TIP Leave it loose. CCA CCA FCB S Inside 6 FCB CDRH CBA CBA Fig. CDRH CBA BRA Fig. Inside 6

28 7 CB4A BRA CDRH Fig. CBA &3 CBA CB4A CDRH Fig. CB4A EPS CB4A Fig.3 Inside BRA 8 CCA FH BLH Inside 7

29 9 FH FH CDLA CDLA Fig. CDLA BLH BLH Fig. Inside 30 FCB CDLA CBH CDLA CBH &3 Fig. Fig. CBH CBH CBA Note Fig.3 After completing the center band assembly, fully tighten the four center band fittings (FCB) to the corner column (CCA). Inside 8

30 3 CB4H BLH CDLA Fig. &3 CBH CDLA CB4H CB4H EPS Fig. Fig.3 CB4H BLH 9

31 C. Roof Frame Parts Needed: CODE QTY RH 4 RS8H 4 RS9H 4 MJ 6 RS3LA 5 RS3LH RS5A 4 RS6H 8 RS7H 8 R3A 8 RSA 4 R0A RS4XA 0 RA 5 RA 3 R9H 4 RS0H 4 CODE QTY R5L R5R DSHH R6L R6R FDCL FDCLC FDCR FDCRH FCC 4 FMC RJ 4 TCH 8 S S3 Note Do not fix the fitting where (CMH) is coming. Only insert it. & &3 & & & & FMC FMC &3 & & &3 & Fig. FMC Fig. CMH Do not fix screw here Fig.3 30

32 Right FCC CCA FCC CCA S 3 4 Note Fix only FDCR fitting. Front CDLA CDRH 3 FDCRH FDCLC CDRA CDLH CDRA Fig. CDLA Fig. FDCL FDCR CDLH CDRH 3 Fig.3 Fig.4

33 Front roof structure assembly 4 MJ RH RH RH RH 5 Note Make sure the hole position and direction of the U channel. Make sure these holes up U-Channel Opening RS9H U-Channel Opening RS8H RH RS8H RS9H RH 3

34 6 RSA RSA RS9H RSA RS8H RS8H RS9H 7 R6L S8 R6R 33

35 8 R6L R6R Back roof structure assembly 9 MJ RH RH RH RH 34

36 0 Make sure these holes up U-Channel Opening RS9H U-Channel Opening RS8H RS8H RH RS9H RH RSA RSA RS9H RSA RS8H RS8H RS9H 35

37 RS3LA RS3LA RS3LA MJ RS3LA RS3LA 3 RJ RS3LA RS3LA RJ RJ RS3LA RJ RS3LA 36

38 4 RS3LA RS3LA RS3LH MJ RS3LA RS3LH 5 RS3LH RS3LH RJ RS3LA RJ RJ RS3LA RS3LH 37 RJ

39 6 Make sets. Do not fix any screws on this two holes. Do not fix any screws on this two holes. RS6H RS5A RS6H RS6H RS6H 7 R3A RS6H S3 R3A RS5A 38

40 8 Make sets. RS7H RS7H RS7H Do not fix any screws on this two holes. RS7H Do not fix any screws on this two holes. RS5A 9 RS7H R3A RS5A R3A 39 S3

41 0 R6R 3 CDRA R6L Fig. R6R Front Inside R6L RSA CDLA Fig. Fig.3 FMC RH Fig. Back Inside RSA Fig. 40

42 RH RS3LA RS3LA RJ Fig. RH RS3LH RS3LA RS3LA S RJ Fig. RS3LA FCC Fig.3 RJ RSA RS3 Fig.4 3 RS3LH FDCR Fig. RS3LA FMC Fig. 4

43 4 RS3LH RS3LH DSHH CDRH DSHH CDLH CDRH 5 RS5A RS6H RS7H RS8H RS5A RS5A Fig. RS6H RS8H RS7H Fig. 4

44 6 RS6H RS5A RS7H RS5A RS9H Fig. RS5A RS6H RS9H Fig. 7 RS0H R9H RS7H RS0H R9H RS0H R9H RS0H 43

45 8 RS4XA RS4XA RS3LA RS4XA RS4XA RS4XA 3 RS4XA RS4XA RS4XA RS4XA RS4XA RS4XA Fig. RS4XA RS4XA RS6H RS7H Fig. S7 RS5A RS4XA RS5A Fig.3 S7 9 Note Make sure the hole in (R0A) facing outside on the both side. Outward on both sides R0A RS5A RS6H R0A 3 3 RS7H Fig. Fig. RS6H RA RS7H 44 Fig.3

46 30 RA RA RS5A RA RA 3 R5L S8 R5R 45

47 3 R5L R5L R5L S S CDLH Fig. CMH R5R CDLH R5R CMH CMH R5L CMH Fig. S S 33 &3 &3 R9H Fig. R5R &3 &3 &3 &3 R5R &3 RS0H Fig. &3 46 Fig.3 TCH

48 D. Roof panels Parts Needed: CODE QTY RP FPL FPR RRS 6 PPG 8 PIN 8 R4A 4 FPR TIP First insert all roof plugs with washers to the panels (left & right) then drive in the roof pins. PPG PIN Front FPR FPL Front 47

49 3 FPR Back 4 FPL Back 48

50 Use a screw driver to align the 5 Note holes. Note Roof Panel installation by using ladder from inside at Insert roof plugs into roof panels missing Panels. only as indicated. PPG RP RP FPL Front Fig. Fig. RP RP RP RP 49 Fig.3

51 6 Back RRS RP Fig. Fig. RP RRS Fig. 3 Fig. 4 RP RRS 50 Fig. 5 Fig. 6

52 RRS RP Fig. 7 Fig. 8 RRS RP Fig. 9 Fig. 0 RRS RP Front Fig. Fig. 5

53 7 R4A RS5 RS3 8 Outside View R4A Fig. Inside View Fig. E. Doors Parts Needed: CODE QTY DL DR DS DR DS DL 5

54 After completing the assembly apply silicone around the perimeter of the base U-channel. Seal the corners, joints and base of door column also. Base U-channel After completing the panel assembly, apply silicone around the roof plugs. This is optional and should be done for heavy rain areas if needed. 53

55 F. Ventilation Kit Parts Needed: Code Qty TOOLS YOU WILL NEED Note VC VCP 4 Optional ventilation kits can be installed on any of the wall panels. However, we recomend mounting them on the top of the shed s back wall. VC VCP Power Drill Dia 3/6 (5mm) drill bit Dia / (.5mm) drill bit 3 5mm.(3/6 ) VC Outside Outside mm.(/ ) VC VCP 54

56 High wind area installation instructions Note: To ensure that your shed withstands high winds, you will need the following reinforcement. Parts needed (not included) : CODE DESCRIPTION QTY S4 Dia. 4. x 6mm. (5/3 x 5/8 ) Sheet Metal Screw 68 S5 M6 x 40mm. (/4 x / ) Anchor Bolt 45 Assembly on concrete Foundation Using a carpenter square, line up corners. Align base bars, mark the concrete at the holes in the base and drill concrete with suitable concrete bit to accept /4 x / (M6 x 40mm) anchor bolts. (Qty - 45Nos. not provided). Base U Channel Concrete M6 Anchor Bolt Attach each side panel ( ) on the bottom to the Base U-channel. Using a dia. 3mm (/8 ) drill with a power drill, make two equal distance holes on the Base U-channel through the Side Panel. Drive a self tapping screw (S4) through the Base U-channel to the Side Panel. Repeat this for every Side Panel. See blowup. RS3 R 3.0mm.(/8 ) Base U-channel S4 55

57 S4 3.0mm.(/8 ) Roof Structures Side Panel Base U-channel S4 S4

58 ADDITIONAL ACCESSORIES AVAILABLE These accessories are required in case of heavy snow or high wind areas. Please choose relevant accessories according to your needs. SUPER SUPPORT KIT Extra roof beams for added protection against heavy snow accumulation. For heavy snow area. ANCHOR KIT (Soil) Wire rope with twist augers for sheds installed with foundation (Wood / Metal) on soil. For heavy wind area. ANCHOR KIT (Concrete) Eye bolt with wire rope for sheds installed with foundation (Wood / Metal) on concrete. For heavy wind area. ANCHOR KIT (Foundation) Strap clamping for shed assembly with foundation (Wood / Metal) on concrete. To prevent shed from displacement. SHELF KIT Easy mounting system on the middle column. 6 inch wide reinforced PVC shelf with end caps. SKY LIGHT KIT To illuminate your shed with natural light. 57

59 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America RD

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