FEBRRUARY 22, 2008 TEST REPORT # QSH/QTH/QTE SERIES CONNECTOR SHEAR TESTING SAMTEC, INC.
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1 FEBRRUARY 22, 2008 TEST REPORT # QSH/QTH/QTE SERIES CONNECTOR SHEAR TESTING SAMTEC, INC. APPROVED BY: DOMINIC ARPINO PROGRAM MANAGER CONTECH RESEARCH, INC. Contech Research
2 REVISION HISTORY DATE REV. NO. DESCRIPTION ENG. 2/22/ Initial Issue DA TR#207908, REV of 27 Contech Research
3 CERTIFICATION This is to certify that the QSH/QSE/QTH connector series evaluation described herein was designed and executed by personnel of Contech Research, Inc. It was performed with the concurrence of Samtec, Inc. of New Albany, IN who was the test sponsor. All equipment and measuring instruments used during testing were calibrated and traceable to NIST according to ISO , ANSI/NCSL Z540-1 and MIL-STD as applicable. All data, raw and summarized, analysis and conclusions presented herein are the property of the test sponsor. No copy of this report, except in full, shall be forwarded to any agency, customer, etc., without the written approval of the test sponsor and Contech Research. Dominic Arpino Program Manager Contech Research, Inc. DA:cf TR#207908, REV of 27 Contech Research
4 SCOPE To perform qualification testing on the QSH/QSE/QTH series connector as manufactured and submitted by the test sponsor Samtec, Inc. APPLICABLE DOCUMENTS Unless otherwise specified, the following documents of issue in effect at the time of testing performed form a part of this report to the extent as specified herein. The requirements of sub-tier specifications and/or standards apply only when specifically referenced in this report. TEST SAMPLES AND PREPARATION 1. The following test samples were submitted by the test sponsor, Samtec, Inc., for the evaluation to be performed by Contech Research, Inc. Part Numbers Tin Tails: Sample Size QSH LM-D-A 5 QSE LM-D-A 9 QTH LM-D-A 5 QTE LM-D-A 5 QTH LM-D-A 9 QTE LM-D-A 9 Part Numbers Gold Tails: Sample Size QSE LG-D-A 12 QTH LG-D-A 12 QTE LG-D-A 12 QSH LG-D-A 10 QTH LG-D-A 16 QTE LG-D-A Test samples were supplied assembled and soldered to test boards by the test sponsor. 3. Unless otherwise specified in the test procedures used, no further preparation was used. TR#207908, REV of 27 Contech Research
5 TEST SELECTION Test set ups and/or procedures which are standard or common are not detailed or documented herein provided they are certified as being performed in accordance with the applicable (industry or military) test methods, standards and/or drawings as specified in the detail specification. SAMPLE CODING 1. All samples were coded. Coding was performed in a manner which remained legible for the test duration. 2. The test samples were coded in the following manner: Part Numbers Tin Tails: File Number PCB TST-01B/QSE LM-D-A 01 PCB TST-01A/QSH LM-D-A 03 PCB TST-02A/QTH LM-D-A 04 PCB TST-02B/QTE LM-D-A 05 PCB TST-01C/QTH LM-D-A 06 PCB TST-02C/QTE LM-D-A 07 Part Numbers Gold Tails: File Number PCB TST-01B/QSE LG-D-A 02 PCB TST-01C/QTH LG-D-A 08 PCB TST-02C/QTE LG-D-A 09 PCB TST-01A/QSH LG-D-A 10 PCB TST-02A/QTH LG-D-A 11 PCB TST-02B/QTE LG-D-A 12 TR#207908, REV of 27 Contech Research
6 DATA SUMMARY TEST- Shear Test RESULTS Scale - LBS. Part Numbers Tin Tails: AVG. MIN. MAX. QSE LM-D-A QSH LM-D-A QTH LM-D-A QTE LM-D-A QTH LM-D-A QTE LM-D-A Part Numbers Gold Tails: AVG. MIN. MAX. QSE LG-D-A QTH LG-D-A QTE LG-D-A QSH LG-D-A QTH LG-D-A QTE LG-D-A Observation: No significant difference between the Tin Tail samples and the Gold Tail samples. TR#207908, REV of 27 Contech Research
7 EQUIPMENT LIST ID# Next Cal Last Cal Equipment Name Manufacturer Model # Serial # Accuracy Freq.Cal 38 2/13/2009 2/13/2008 Universal Test Stand Chatillon UTSM-SS 1030 ±.05 in. 12 mon. 323 Computer Legatech N/A N/A N/A 398 5/15/2008 5/15/ Pound Force Gage Chatillon DFI ±1.25 LBS 12 mon TR#207908, REV of 27 Contech Research
8 PROJECT NO.: SPECIFICATION: N/A PART NO.: see page 5 PART DESCRIPTION: QSeries SAMPLE SIZE: se page 5 TECHNICIAN: DAM START DATE: COMPLETE DATE: ROOM AMBIENT: 22 C RELATIVE HUMIDITY: 24% EQUIPMENT ID#: 38, 323, SHEAR TEST PURPOSE: To determine if there is any adhesive difference between the Tin Tail samples vs. Gold Tail samples PROCEDURE: 1. Test Conditions: Shear rates 1-inch per minute. 2. A stabilizing medium was placed behind the PCB so that the board would remain rigid during the test. 3. Figure #1 through #5 illustrates the test sample fixturing utilized during the test REQUIREMENTS: Record the value that the connector and or the connector and the tail pins shear off the PCB RESULTS: See data files through for individual data points. TR#207908, REV of 27 Contech Research
9 FIGURE #1 TR#207908, REV of 27 Contech Research
10 FIGURE #2 TR#207908, REV of 27 Contech Research
11 FIGURE #3 TR#207908, REV of 27 Contech Research
12 FIGURE #4 TR#207908, REV of 27 Contech Research
13 FIGURE #5 TR#207908, REV of 27 Contech Research
14 DATA FILES Group: TIN TAILS DATA FILE NUMBERS TR#207908, REV of 27 Contech Research
15 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: (Tin Plate) Product:PCB TST-01B /QSE LM-D-A File #: Description: 9 Samples Temp ºC 23 R.H. % 22 Date: 04Feb08 Conn# Conn still attached to board Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn still attached to board Conn Sheared off from PCB Conn still attached to board Conn Sheared off from PCB Conn Sheared off from PCB MAX MIN AVG Open 0 Tech DAM Equip ID Actual values units:lbs TR#207908, REV of 27 Contech Research
16 Shear testing Project: N/A Customer: Samtec Subgroup: (Tin plate) Product:PCB TST-01A /QSH LM-D-A File #: Description: 5 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB MAX MIN 99.5 AVG Open 0 Tech DAM Equip ID Actual values units:lbs TR#207908, REV of 27 Contech Research
17 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: (Tin plate) Product:PCB TST-02A /QTH LM-D-A File #: Description: 5 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN AVG Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
18 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: (Tin plate) Product:PCB TST-02B /QTE LM-D-A File #: Description: 5 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Conn & Pins Sheared from PCB Conn & Pins Sheared from PCB Conn & Pins Sheared from PCB Conn & Pins Sheared from PCB Conn & Pins Sheared from PCB MAX MIN AVG Open 0 Tech DAM Equip ID Actual values units:lbs TR#207908, REV of 27 Contech Research
19 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: (Tin plate) Product:PCB TST-01C /QTH LM-D-A File #: Description: 9 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN 73.0 AVG 94.9 Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
20 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: (Tin plate) Product:PCB TST-02C /QTE LM-D-A ) File #: Description: 9 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN 91.0 AVG Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
21 DATA FILES Group: Gold TAILS DATA FILE NUMBERS TR#207908, REV of 27 Contech Research
22 Shear testing Project: Spec: N/A Customer: Samtec Subgroup:Gold plate Product:PCB TST-01B /QSE LG-D-A File #: Description: 12 Samples Temp ºC 23 R.H. % 22 Date: 04Feb08 Conn# Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn still attached to board Conn Sheared off from PCB Conn Sheared off from PCB Conn Sheared off from PCB Conn still attached to board Conn Sheared off from PCB MAX MIN 95.0 AVG Open 0 Tech DAM Equip ID Actual values units:lbs TR#207908, REV of 27 Contech Research
23 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: Gold plate Product:PCB TST-01C /QTH LG-D-A File #: Description: 12 Samples Temp ºC 23 R.H. % 24 Date: 05Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN 60.5 AVG 80.3 Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
24 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: Gold plate Product:PCB TST-02C /QTE LG-D-A File #: Description: 12 Samples Temp ºC 22 R.H. % 28 Date: 06Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN 96.5 AVG Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
25 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: Gold plate Product:PCB TST-01A /QSH LG-D-A File #: Description: 10 Samples Temp ºC 22 R.H. % 28 Date: 06Feb08 Conn# Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB Conn sheared off from PCB MAX MIN 71.5 AVG 99.0 Open 0 Tech DAM Equip ID Actual values units:lbs TR#207908, REV of 27 Contech Research
26 Shear testing Project: Spec: N/A Customer: Samtec Subgroup: Gold plate Product:PCB TST-02A /QTH LG-D-A File #: Description: 16 Samples Temp ºC 22 R.H. % 28 Date: 07Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB Conn & Pins Sheared off from PCB MAX MIN 95.0 AVG Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
27 Shear testing Project: Spec: Customer: Samtec Subgroup: Gold plate Product:PCB TST-02B /QTE LG-D-A File #: Description: 16 Samples Temp ºC 22 R.H. % 28 Date: 07Feb08 Conn# Actual values units:lbs Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn still attached to board Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD Conn & Pins Sheared off from PCD MAX MIN 76.0 AVG Open 0 Tech DAM Equip ID TR#207908, REV of 27 Contech Research
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