SPECIFICATION 宏致電子股份有限公司 桃園縣中壢市東園路 13 號. No.13, Dongyuan Rd., Jhongli City, Taoyuan County 320, Taiwan (R.O.C.)

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1 SPECIFICATION 宏致電子股份有限公司 桃園縣中壢市東園路 13 號 No.13, Dongyuan Rd., Jhongli City, Taoyuan County 320, Taiwan (R.O.C.) TEL: FAX: SPEC. NO.: PS XXX9 REVISION: D PRODUCT NAME: 0.5 mm Pitch FPC Connector PRODUCT NO: (SMT,R/A,Topcontact)&LeadFree PREPARED: CHECKED: APPROVED: COCOYU BRAVE FRANK DATE: DATE: DATE: TR-FM-73015L

2 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 2 OF 11 1 REVISION HISTORY SCOPE APPLICABLE DOCUMENTS REQUIREMENTS PERFORMANCE INFRARED REFLOW CONDITION PRODUCT QUALIFICATION AND TEST SEQUENCE FPC RETENTION FORCE ACTUATOR INSERTION/SEPARATION FORCE Page 2

3 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 3 OF 11 1 Revision History Rev. ECN # Revision Description Approved Date F ECN ADD RETENTON FORCE FRANK Page 3

4 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 4 OF 11 2 SCOPE This specification covers performance, tests and quality requirements for 0.5 mm PITCH SMT TYPE FPC CONN. Aces P/N: ( SMT, R/A, Top contact ) & Lead Free Type.. 3 APPLICABLE DOCUMENTS EIA-364 ELECTRONICS INDUSTRIES ASSOCIATION 4 REQUIREMENTS 4.1 Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawing. 4.2 Materials and Finish Contact: High performance copper alloy (Phosphor Bronze) Plated: (a) Finish: Gold flash overall (b) Under plate: Nickel-plated all over Housing: Thermoplastic, High temp. UL94V Ratings Working voltage less than 36 volts (per pin) Voltage: 50 Volts AC Current: DC 0.5 Amperes Operating Temperature : -20 to +85 * 1 *1:Including terminal temperature rise. Page 4

5 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 5 OF 11 5 Performance 5.1. Test Requirements and Procedures Summary Item Requirement Standard Product shall meet requirements of Visual, dimensional and functional Examination of Product applicable product drawing and per applicable quality inspection specification. plan. ELECTRICAL Mate connectors, measure by dry circuit, 20mV Max., 100mA Max. Low-signal Level Contact Resistance 55 m Ω Max.(initial)per contact 20 m Ω Max. Change allowed Insulation Resistance Dielectric Withstanding Voltage Temperature rise Initial: 500 M Ω Min. AC 250 VAC Min. at sea level for 1 minute. No discharge, flashover or breakdown. Current leakage: 1 ma max. 30 Max. Change allowed (EIA ) Unmated connectors, apply 500 V DC between adjacent terminals. (EIA ) Test between adjacent contacts of unmated connectors. (EIA ) Mate connector: measure the temperature rise at rated current until temperature stable. The ambient condition is still air at 25 (EIA , METHOD1,CONDITION1) Page 5

6 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 6 OF 11 Durability FPC Retention Force ECHANICAL Item Requirement Standard The sample should be mounted in the tester and fully mated and 30 cycles. unmated the number of cycles specified at the rate of 10 ± 3mm/min. (EIA ) Insert the actuator, pull the FPC at the speed rate of 25± 3 mm/min for 10 cycles. Refer to 8. FPC retention force Terminal / Housing Retention Force 0.3kgf MIN. Apply axial pull out force at the speed rate of 25 ± 3 mm/minute. On the terminal assembled in the housing. Fitting nail / Housing Retention Force Actuator Insertion / Separation Force Vibration 0.3kgf MIN. Refer to 9. Actuator insertion/separation force 1 μs Max. Apply axial pull out force at the speed rate of 25 ± 3 mm/minute. On the terminal assembled in the housing. A connector shall be soldered on a board and inserted and separation at speed of 25± 3 mm/min for 10 cycles. The electrical load condition shall be 100 ma maximum for all contacts. Subject to a simple harmonic motion having amplitude of 0.76mm (1.52mm maximum total excursion) in frequency between the limits of 10 and 55 Hz. The entire frequency range, from 10 to 55 Hz and return to 10 Hz, shall be traversed in approximately 1 minute. This motion shall be applied for 2 hours in each of three mutually perpendicular directions. (EIA Condition I) Page 6

7 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 7 OF 11 MECHANICAL Item Requirement Standard Shock (Mechanical) 1 μs Max. Subject mated connectors to 50 G s (peak value) half-sine shock pulses of 11 milliseconds duration. Three shocks in each direction shall be applied along the three mutually perpendicular axes of the test specimen (18 shocks). The electrical load condition shall be DC 100mA maximum for all contacts. (EIA , test condition A) Resistance to Hand Soldering Heat Resistance to Reflow Soldering Heat ENVIRONMENTAL Excessive pressure shall not be applied to the terminals. Sequence Group 11 Soldering iron:350±10 Duration:3~4 sec. Second Reflow process must be Pre Heat:150 ~180, 60~90sec. taken after the product temperature Heat:230 Min., 40sec Min. has down to room condition. Peak Temp.:260 Max, 10sec Max. Sequence Group 11 Reflow number cycle:2 times Thermal Shock Humidity Temperature life-heat Temperature life-cold Sequence Group 4 Sequence Group 4 Sequence Group 5 Sequence Group 6 Mate module and subject to follow condition for 5 cycles. 1 cycles: /-3, 30 minutes /-0, 30 minutes (EIA , test condition A) Mated Connector 60±2, 90~95% RH, Duration 96hrs Reefer to Method II. (EIA , Test condition A) Subject mated connectors to temperature life at 85 for 96 hours. Measure Signal. (EIA , Test condition A) Subject mated connectors to temperature life at -40 for 48 hours. Measure Signal. (EIA , Test condition A) Page 7

8 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 8 OF 11 Salt Spray ENVIRONMENTAL Item Requirement Standard (a)tin-lead & Matt Tin: 24 hrs exposure to salt spray from 5±1% solution at 35 ±2 (b)gold Flash: 8 hrs exposure to Sequence Group 7 from 5±1% solution at 35 ±2 salt Contact Resistance : 40 m Ω spray Max. (c)gold (3u): 12 hrs exposure to Appearance:No damage salt spray from 5±1% solution at 35 ±2 Solder ability (a) Tin Lead & others: 95% of immersed area must show no voids, pin holes (b) Gold Flash: 75% of immersed area must show no voids, pin holes Soldering Time:3 ± 0.5 sec. Solder Temperature:230 ± mm from terminal tip 0.2 mm from fitting nail tip Note 1. Flowing Mixed Gas shell be conduct by customer request. Note 2. Page 8

9 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 9 OF 11 6 INFRARED REFLOW CONDITION 6.1. Lead-free Process Page 9

10 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 10 OF PRODUCT QUALIFICATION AND TEST SEQUENCE Test Group Test or Examination Test Sequence Examination of Product Low-signal Level Contact Resistance Insulation Resistance 3 9 Dielectric Withstanding Voltage 4 8 Temperature rise 1 Durability 3 Vibration 2 Shock (Mechanical) 3 Thermal Shock 5 Humidity 6 Temperature life-heat 3 Temperature life-cold 3 Salt Spray 3 Solder ability 1 FPC Retention Force 1 Terminal / Housing Retention Force 2 Actuator insertion / separation Force 2 Resistance to Soldering Heat 2 Sample Size Page 10

11 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 11 OF 11 8 FPC RETENTION FORCE NO. OF Ckt. Retention Force (Min) 4 0.1Kgf Kgf Kgf Kgf Kgf Kgf Kgf Kgf Kgf Kgf Page 11

12 RELEASE DATE: REVISION:D ECN No: ECN PAGE: 12 OF 11 9 ACTUATOR INSERTION/SEPARATION FORCE NO. OF Ckt. Insertion Force (Max) Separation Force (Min) 4 1Kgf 0.1 Kgf Kgf 0.1Kgf Kgf 0.2Kgf Kgf 0.3Kgf Kgf 0.4Kgf Kgf 0.5Kgf Kgf 0.6Kgf Page 12