AIR DRIVEN HIGH PRESSURE HYDRAULIC PUMPS & POWER UNITS

Transcription

1 AIR DRIVEN HIGH PRESSURE HYDRAULIC PUMPS & POWER UNITS

2 . orporated was formed in California to specialize in the supply of air driven high pressure hydraulic pumps and power units to customers located throughout North and Central America. Our products are well proven and are manufactured right here in the USA. They are available on short delivery and competitively priced. They have been developed for and are mainly used for pressure testing however they can also be used for operating bolt tensioners, hydraulic jacks and cylinders. They especially come in to their own whenever hydraulic power is required on site in inaccessible places. Being air powered they can be used in fire hazardous areas without the need for expensive flame proofing. Here at orporated our goals are simple, we aim to supply reliable, fit for purpose products on time and at a reasonable cost. Why not give us a call to discuss your requirements.

3 AZ-1 Series Air Operated High Pressure Hydraulic Pumps Capable of generating pressures of up to 42,500 PSI. Oil or water service. Chemical duty pumps available. Will hold pressure without generating heat. Will hold pressure without consuming power. Infinitely variable output pressure. Ideal for pressure testing, operating bolt tensioners, jacks and hydraulic cylinders. Volume Outputs Per Stroke Hydraulic Pressure - Static Conditions

4 Approximate Discharge Rates : 1 of 2

5 Approximate Discharge Rates: 2 of 2

6 Pump Dimensions AZ-1 Series pumps consume a maximum of approximately 28 SCFM of PSI. Flow rates and pressures can be controlled using an air line pressure regulator. *For all CF (contamination free) models add 3 11/16"/94mm to the L dimension to calculate overall height.

7 Pump Options SF Modification Special fluid application. Incorporates dual seals with bleed port to atmosphere. This modification prevents contamination of air motor by fluid being pumped. B Modification For tank top installation. Inlet check valve is installed in bottom of hydraulic cylinder. For other applications, check valves can be reversed. CF Modification To insure 100% contamination-free hydraulic fluid operation, air motor is isolated from hydraulic assembly. Also, this model can pump fluids up to 400 F. DS Modification DS Model The De-stroke model uses a modified air piston to shorten the stroke, which helps prevent internal pump damage due to rapid loss of pressure. Commonly used for burst testing applications. LPS Model LPS Modification For low pressure starts using air pressure of only 5 psi, increases the output pressure range of the pump. NL Model NL Modification Pump air motor components are lubricated with a non-melting silicone grease to provide long term lubrication. Eliminates the need to fit an air lubricator in the pump air drive line.

8 Materials of Construction Air Motor Mainly anodized aluminum with wound composite air cylinder, carbon steel zinc plated tie bolts and Nitrile seals. Hydraulic Section Standard pumps have 303 stainless steel cylinders, pistons and check valves, Internal check valve parts are 300 series stainless steel except for the balls which are 440C stainless steel. Nitrile seals are standard (other compounds are available). All hydraulic pistons are hard chrome plated. Other material options are available, contact us for more information.

9 AZ-2 Series Air Operated High Pressure Hydraulic Pumps Capable of generating pressures of up to 42,500 PSI. Oil or water service. Chemical duty pumps available. Will hold pressure without generating heat. Will hold pressure without consuming power. Infinitely variable output pressure. Ideal for pressure testing, operating bolt tensioners, jacks and hydraulic cylinders. Volume Outputs Per Stroke Hydraulic Pressure - Static Conditions

10 Approximate Discharge Rates : 1 of 2

11 Approximate Discharge Rates: 2 of 2

12 Pump Dimensions AZ-2 Series pumps consume a maximum of approximately 56 SCFM of 100 PSI. Flow rates and pressures can be controlled using an air line pressure regulator. *For all CF (contamination free) models add 4 15/16" / 125mm to "L" dimension for overall height.

13 Pump Options SF Modification Special fluid application. Incorporates dual seals with bleed port to atmosphere. This modification prevents contamination of air motor by fluid being pumped. B Modification For tank top installation. Inlet check valve is installed in bottom of hydraulic cylinder. For other applications, check valves can be reversed. CF Modification To insure 100% contamination-free hydraulic fluid operation, air motor is isolated from hydraulic assembly. Also, this model can pump fluids up to 400 F. DS Modification DS Model The De-stroke model uses a modified air piston to shorten the stroke, which helps prevent internal pump damage due to rapid loss of pressure. Commonly used for burst testing applications. LPS Model LPS Modification For low pressure starts using air pressure of only 5 psi, increases the output pressure range of the pump. NL Model NL Modification Pump air motor components are lubricated with a non-melting silicone grease to provide long term lubrication. Eliminates the need to fit an air lubricator in the pump air drive line.

14 Materials of Construction Air Motor Mainly anodized aluminum with wound composite air cylinder, carbon steel zinc plated tie bolts and Nitrile seals. Hydraulic Section Standard pumps have 303 stainless steel cylinders, pistons and check valves, Internal check valve parts are 300 series stainless steel except for the balls which are 440C stainless steel. Nitrile seals are standard (other compounds are available). All hydraulic pistons are hard chrome plated. Other material options are available, contact us for more information.

15 APU-1B Series Hydraulic Power Units: Are portable self contained units designed for the hydrostatic testing market. They incorporate all the required controls and instrumentation to carry out a pressure test on such things as pipes, hoses, pressure vessels, radiators, all kinds of valves and complete installations. The pump is mounted within a robust stainless steel carry frame complete with air filter, pressure regulator, air pressure gauge and pump start stop valve, hydraulic inlet fluid strainer, 4 diameter outlet pressure gauge, high pressure release valve, plus all interconnecting pipework and fittings. Technical Specification Overall Dimensions: 22 x 10 x 15 High Approximate Weight: 37lbs Air Consumption: 28 SCFM (Max) Optional Extra Pressure Isolation Valve mounted in the outlet distribution manifold. When closed this valve isolates the pressure gauge and outlet port from the rest of the power unit system, allowing the gauge to accurately monitor the outlet test pressure. An additional port is provided in the manifold to which a pressure transducer or pressure recorder can be connected. When not in use this port can be plugged off. If required please add suffix PIV to the model reference number. e.g. APU-1-107B-PIV

16 APU-2B Series Hydraulic Power Units: Are portable self contained units designed for the hydrostatic testing market. They incorporate all the required controls and instrumentation to carry out a pressure test on such things as pipes, hoses, pressure vessels, radiators, all kinds of valves and complete installations. The pump is mounted within a robust stainless steel carry frame complete with air filter, pressure regulator, air pressure gauge and pump start stop valve, hydraulic inlet fluid strainer, 4 diameter outlet pressure gauge, high pressure release valve, plus all interconnecting pipework and fittings. Technical Specification Overall Dimensions: 23 x 12 x 18 High Approximate Weight: 48lbs Air Consumption: 56 SCFM (Max) Optional Extra Pressure Isolation Valve mounted in the outlet distribution manifold. When closed this valve isolates the pressure gauge and outlet port from the rest of the power unit system, allowing the gauge to accurately monitor the outlet test pressure. An additional port is provided in the manifold to which a pressure transducer or pressure recorder can be connected. When not in use this port can be plugged off. If required please add suffix PIV to the model reference number. e.g. APU-2-97B-PIV

17 APU-1T Series Hydraulic Power Units: Are portable self contained units designed for the hydrostatic testing market. They incorporate all the required controls and instrumentation to carry out a pressure test on such things as pipes, hoses, pressure vessels, radiators, all kinds of valves and complete installations. The pump is mounted within a robust stainless steel carry frame complete with air filter, pressure regulator, air pressure gauge and pump start stop valve, hydraulic inlet fluid strainer, 4 diameter outlet pressure gauge, high pressure release valve, plus all interconnecting pipework and fittings. Technical Specification In addition to the above equipment APU-1T models have 3 gallon polyethylene tanks incorporated into the carry frames. Overall Dimensions: 22 x 15 3/4 x 15 High Approximate Weight: 44lbs Air Consumption: 28 SCFM (Max) Optional Extra Pressure Isolation Valve mounted in the outlet distribution manifold. When closed this valve isolates the pressure gauge and outlet port from the rest of the power unit system, allowing the gauge to accurately monitor the outlet test pressure. An additional port is provided in the manifold to which a pressure transducer or pressure recorder can be connected. When not in use this port can be plugged off. If required please add suffix PIV to the model reference number. e.g. APU-1-107T-PIV

18 APU-2T Series Hydraulic Power Units: Are portable self contained units designed for the hydrostatic testing market. They incorporate all the required controls and instrumentation to carry out a pressure test on such things as pipes, hoses, pressure vessels, radiators, all kinds of valves and complete installations. The pump is mounted within a robust stainless steel carry frame complete with air filter, pressure regulator, air pressure gauge and pump start stop valve, hydraulic inlet fluid strainer, 4 diameter outlet pressure gauge, high pressure release valve, plus all interconnecting pipework and fittings. Technical Specification In addition to the above equipment APU-2T models have 3 gallon polyethylene tanks incorporated into the carry frames. Overall Dimensions: 23 x 16 3/4 x 18 High Approximate Weight: 53lbs Air Consumption: 56 SCFM (Max) Optional Extra Pressure Isolation Valve mounted in the outlet distribution manifold. When closed this valve isolates the pressure gauge and outlet port from the rest of the power unit system, allowing the gauge to accurately monitor the outlet test pressure. An additional port is provided in the manifold to which a pressure transducer or pressure recorder can be connected. When not in use this port can be plugged off. If required please add suffix PIV to the model reference number. e.g. APU-2-97T-PIV

19 AZ-1 Series Pump Accessories AZ-1-ADK Air Drive Kit to suit AZ-1 Series Pump includes: Pump Start/Stop Valve Air Pressure Regulator Air Filter Air Pressure Gauge 3/8" Universal Coupling Inter Connecting Fittings AZ-1-AEK Air Exhaust Kit to suit AZ-1 Series Pump includes: Air Exhaust Muffler Male/Female Street Elbow AZ-1-FIK Fluid Inlet Kit to suit AZ-1 Series Pump includes: Inlet Fluid Strainer 1/2" Universal Coupling Inter-Connecting Fittings AZ-1-HPK-10K High Pressure Outlet Kit to suit AZ-1 Series Pumps with output pressures up to 10,000 PSI, Outlet connection 1/2" NPT Female, includes: Gauge manifold incorporating a pressure release valve Pressure gauge connector Pump connector 1/2" NPT male Pressure gauge 4"dia - Please select which gauge scale is required from the following: PSI, 0-6,000 PSI, or 15,000 PSI 30" length of drain tube with coupling to gauge manifold AZ-1-HPK-30K High Pressure Outlet Kit to suit AZ-1 Series Pumps with output pressures up to 30,000 PSI, Outlet connection 3/8" HP Female, includes: Gauge manifold incorporating a pressure release valve Pressure gauge connector Pump connector 3/8" HP male standpipe Pressure gauge 4"dia - Please select which gauge scale is required from the following: 0-20,000 PSI or 0-30,000 PSI 30" length of drain tube with coupling to gauge manifold

20 AZ-2 Series Pump Accessories AZ-2-ADK Air Drive Kit to suit AZ-2 Series Pump includes: Pump Start/Stop Valve Air Pressure Regulator Air Filter Air Pressure Gauge 1/2" Universal Coupling Inter Connecting Fittings AZ-2-AEK Air Exhaust Kit to suit AZ-2 Series Pump includes: Air Exhaust Muffler Male/Male Pipe Nipple Female Elbow AZ-2-FIK Fuel Inlet Kit to suit AZ-2 Series Pump includes: Inlet Fluid Strainer 1/2" Universal Coupling Inter-Connecting Fittings AZ-2-HPK-10K High Pressure Outlet Kit to suit AZ-2 Series Pumps with output pressures up to 10,000 PSI, Outlet connection 1/2" NPT Female, includes: Gauge manifold incorporating a pressure release valve Pressure gauge connector Pump connector 1/2" NPT male Pressure gauge 4"dia - Please select which gauge scale is required from the following: PSI, 0-6,000 PSI, or 0-10,000 PSI 30" length of drain tube with coupling to gauge manifold AZ-2-HPK-30K High Pressure Outlet Kit to suit AZ-2 Series Pumps with output pressures up to 30,000 PSI, Outlet connection 3/8" HP Female, includes: Gauge manifold incorporating a pressure release valve Pressure gauge connector Pump connector 3/8" HP male standpipe Pressure gauge 4"dia - Please select which gauge scale is required from the following: 0-20,000 PSI or 0-30,000 PSI 30" length of drain tube with coupling to gauge manifold