Description. Rhino SD2/XD2 Type-H Control Modules. S 55-Gallon Drum with Pneumatic Changeover S 55-Gallon Drum with Electric Changeover
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- Cordelia Poole
- 5 years ago
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1 Description NOTE: Throughout this document, the Rhino SD2/XD2 Type-H Control Modules are referred to as the Control Module. See Figure 1. The Control Module (1) provides the pneumatic operating functions for Rhino SD2/XD2 bulk unloaders (2). It mounts to the side of small- and large-frame Rhino SD2/XD2 bulk unloaders. Four Large Frame Control Modules are available: S -Gallon Drum with Pneumatic Changeover S -Gallon Drum with Electric Changeover S -Gallon Drum with Electric Changeover for Urethane Applications -Gallon Pail with Electric Changeover S The control module can be configured for use on standalone or changeover Rhino SD2/XD2 bulk unloaders. The changeover configuration allows the operator to change the empty container of one Rhino SD2/XD2 bulk unloader while the other one is operating. See Figure 2 and refer to Table 1 for a list of the control module components. 2 1 Figure 1 Typical Control Module
2 Figure 2 Typical Control Module Components (Large frame -gallon drum with pneumatic changeover shown)
3 3 Item Table 1 Control Module Components Function 1 Air Motor Regulator: Sets the amount of air pressure going to the air motor which determines the amount of material pressure exiting the unloader. 2 Safety Relief Valve: Ensures that no more the 1 psi is supplied to the material drum or pail. 3 Material Purge Push Button: Supplies air to the air motor and allows the pump to purge material or air from the system. Allows the operator to purge an unloader even if the opposite unloader is active. 4 Blowoff Control Valve: When the ram control valve is in the UP position, the blowoff circuit routes air pressure under the follower. The air pressure under the follower provides the force to remove the drum from the follower when the rams are raised. Ram Control Valve: Rotary valve that initiates ram movement. Placing the ram control valve in the S S S RAM UP position, raises the ram and follower plate and supplies air to the blow-off valve. NEUTRAL position, halts ram movement. RAM DOWN position, lowers the ram and follower plate assembly into the material container. NOTE: The Neutral position does not mechanically lock the ram. Air pressure remains in the ram cylinders. Small air leaks in the circuit can cause the ram to drift upward or downward. Never leave the bulk unloader in the Neutral position to perform maintenance, or when it is not in use for long periods of time. When performing maintenance, make sure that the ram and follower plate are on the bulk unloader base or secured using support blocks. 6 Ram Up/Down Regulator: Sets the amount of air pressure going to the top and the bottom of the ram cylinders. 7 Air Motor Control Valve: Receives signals to control the air motor. 8 Filter/Separator: Has a -micron filter element that removes most contaminants and moisture from the supply air. 9 Master Air Lockout Valve: When this valve is in the open position, it supplies air to the unloader pneumatic circuit. Closing this valve, disables the unloader and also bleeds off air. 10 Air Logic Valve: Prevents an empty unloader from receiving an Empty signal from the other controller. 11 Air Lockout Valve: This valve locks out and vents air pressure to the air motor. It prevents the pump from stroking but does not shut off ram air. The follower plate can be raised and lowered but the air motor will not activate and cause the pump to stroke.
4 4 Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Install the Control Module to a Bulk Unloader Frame See Figure 3. Mount the Control Module onto the bulk unloader using the supplied screws (1) and washers (2). Tighten the screws securely. NOTE: Read and understand the Safety section in the Nordson System Documentation that shipped with the system before installing the Control Module. 1 2 Figure 3 Typical Control Module Installation (Large frame shown)
5 Connect the Ram Up and Ram Down Tubing See Figure 4. Connect the tubing (A, B) as shown. LARGE FRAME -GALLON WITH ELECTRIC CHANGEOVER FOR URETHANE APPLICATIONS LARGE FRAME -GALLON PAIL WITH ELECTRIC CHANGEOVER A A B B LARGE FRAME -GALLON WITH PNEUMATIC CHANGEOVER A RAM DOWN TUBE CONNECTION A B LARGE FRAME -GALLON WITH ELECTRIC CHANGEOVER B RAM UP TUBE CONNECTION A B Figure 4 Ram Up and Ram Down Tubing Connections
6 6 Connect the Tubing for Pneumatic Standalone or Changeover Configurations The Control module can be configured for standalone and changeover systems. Perform the applicable procedures. Standalone Systems 1. See Figure. Remove the plug and install it as shown for standalone systems. 2. Cut the tubing to the desired length and connect it to the fitting as shown. TUBE ROUTING AS SHIPPED PLUG LOCATION TUBE ROUTING FOR STANDALONE SYSTEMS Figure Standalone Configuration
7 7 Changeover Systems Connect the tubing as shown on Figure 6. Operation Control Module operation is dependent upon the system application. Refer to the Nordson System Documentation that shipped with the system for specific application parameters and operating procedures. A-UNIT B-UNIT CHANGEOVER TUBE ROUTING Figure 6 Changeover Configuration
8 8 Parts To order parts, call the Nordson Customer Service Center or your local Nordson representative. -Gallon Drum Control Module with Pneumatic Changeover See Figures 7 and 8 along with the following parts list Figure 7 -Gallon Drum Control Module with Pneumatic Changeover
9 PART OF 6 (SHIM) PART OF 6 (PUSH BUTTON LOCK NUT) Figure 8 -Gallon Drum Control Module with Pneumatic Changeover (Continued)
10 10 -Gallon Drum Control Module with Pneumatic Changeover Parts List Item Part Description Qty Note Module, controls, XD2, R-port, pneumatic changeover S Plate, mounting controls, CHIY S Nut, hex, /16--18, G S Washer, flat, 0.37 x 0.87 x S Nut, hex, 3/8--16, zinc S Washer, flat, 3/8, zinc S Bracket, filter, controls, pneumatic cross--over S Bracket, mounting, filter, 3/4 NPT S Screw, hex, 3/8--16 x 1, cap, zinc S Filter, air, G 3/ S Nipple, steel, schedule, R 3/4, galvanized S Valve, ball, 2--2, G 3/4, S Nipple, steel, schedule, R 3/4 x 6 galvanized S Tee, pipe, class 10, R 3/4, galvanized S Nipple, steel, schedule, R 3/4 x 3, galvanized S Bushing, pipe, schedule, R 3/4 x R 1/ S Tee, male run, 6 mm T x R 1/ S Muffler, R 3/4, brass S Screw, hex, / x 3., cap, zinc S Base, manifold, ISO 99, Size 3, RC 3/ S Valve, ISO size 3, air pilot, 2--position, 4--way S Plug, pipe, socket, flush, R 1/8, zinc S Plug, pipe, socket, flush, R 3/4, zinc S Gage, air, psi, 1.1 mpa, R 1/4, back mount S Strap, cable, , black S Regulator, psi, G 3/ S Tubing, 6 mm Polyethylene, green, flame resistant 28 ft S Elbow, male, 6 mm tube x R 1/ S Gage, air, psi, 1 mpa, R1/8, bottom mount S Regulator, air, 0--1 mpa, RC 1/ S Tee, pipe, G 1/4, brass, nickel S Connector, male, 6 mm tube x R 1/ S Valve, relief, 1 psi, 1/4 NPT, brass S Valve, 2--position, 3--port, R 1/4, pushbutton S Elbow, pipe, 90, G 1/4, brass, nickel S Plug, pipe, socket, flush, R 1/ S Nipple, Schedule, R 1/4, 0.87, galvanized S Screw, socket, # x 2, black S Muffler, flow--control, R 1/4, 14 psi S Valve, rotary, control, 3 pos, G 1/4 ports S Adhesive, sealant AR S Not used on this configuration Continued...
11 11 Item Part Description Qty Note Module, controls, XD2, R-port, pneumatic changeover S Spacer, un-threaded, /8 long, aluminum,size 10 screw S Not used on this configuration S Washer, flat, x 0.00 x 0.049, zinc S Connector, male, 10 mm R 1/4, brass S Connector, male, elbow, 10 mm tube x R1/4, brass S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft S Nipple, hex, R 1/4 x R 1/ S Screw, socket, x 1.20, black S Washer, flat, x 0.37 x 0.0, zinc S Washer, lock,# S Nut, hex, machined, # S Nipple, steel, Schedule, R 3/4 x 2, galvanized S Tee, branch, 6 mm tube x 1/ S Screw socket, 1/4--20 x 1.70, zinc S Washer, lock, 1/4, GA S Nut, hex, 1/4--20, GA S Base, manifold, ISO 99, size 1, RC 1/ S Valve, air pilot, ISO 91/1,2 position 4--way S Muffler, R 3/8, microns, brass S Tee, male run, 6 mm tube x R 1/ S Plug, push--in, 6 mm tube S Elbow, male, 6 mm tube x R 1/ S Valve, pushbutton, 2--position, 3--port, RC 1/ S Grommet, rubber, ID x 1.2 OD S Screw, socket, # x S Washer, lock, SPT, # S Nut, hex, machined, #10--32, FA 2 -Gallon Control Module Drum with Pneumatic Changeover Recommended Spare Parts List Item Part Description Valve, ISO size 3, air pilot, 2--position, 4--way Valve, air pilot, ISO 91/1,2 position 4--way
12 12 -Gallon Drum Control Module with Electric Changeover See Figures 9 and 10 along with the following parts list Figure 9 -Gallon Drum Control Module with Electric Changeover
13 Figure 10 -Gallon Drum Control Module with Electric Changeover (Continued)
14 14 -Gallon Drum Control Module with Electric Changeover Parts List Item Part Description Qty Note Module, controls, Rhino XD2, G-port, electric changeover S Plate, mounting controls, CHIY S Nut, hex, /16--18, G S Washer, flat, 0.37 x 0.87 x S Nut, hex, 3/8--16, zinc S Washer, flat, 3/8, zinc S Bracket, filter, controls S Bracket, mounting, filter, 3/4 NPT S Screw, hex, 3/8--16 x 1, cap, zinc S Filter, air, G 3/ S Nipple, steel, schedule, R 3/4, galvanized S Valve, ball, 2--2, G 3/4, S Nipple, steel, schedule, R 3/4 x 6 galvanized S Tee, pipe, class 10, R 3/4, galvanized S Nipple, steel, schedule, R 3/4 x 3, galvanized S Bushing, pipe, schedule, R 3/4 x R 1/ S Tee, branch, 6 mm tube x R 1/ S Muffler, R 3/4, brass S Screw, socket, / x 2., cap, zinc S Base, manifold, ISO Size 3, -port, G 3/ S Valve, ISO size 3, 2-position, 4-way, 24 Vdc S Plug, pipe, socket, flush, R 1/8, zinc S Plug, pipe, socket, flush, R 3/4, zinc S Gage, air, psi, 1.1 mpa, R 1/4, back mount S Not used on this configuration S Regulator, psi, G 3/ S Tubing, 6 mm Polyethylene, green, flame resistant 2ft S Elbow, male, 6 mm tube x R 1/ S Gage, air, psi, 1 mpa, R1/8, bottom mount S Regulator, air, 0--1 mpa, RC 1/ S Tee, pipe, G 1/4, brass, nickel S Connector, male, 6 mm tube x R 1/ S Valve, relief, 1 psi, 1/4 NPT, brass S Valve, 2--position, 3--port, R 1/4, pushbutton S Elbow, pipe, 90, G 1/4, brass, nickel S Plug, pipe, socket, flush, R 1/ S Nipple, Schedule, R 1/4, 0.87, galvanized S Screw, socket, # x 2, black S Muffler, flow--control, R 1/4, 14 psi S Valve, rotary, control, 3 pos, G 1/4 ports S Adhesive, sealant AR S Not used on this configuration Continued...
15 1 Item Part Description Qty Note Module, controls, Rhino XD2, G-port, electric changeover S Spacer, un-threaded, /8 long, aluminum,size 10 screw S Not used on this configuration S Washer, flat, x 0.00 x 0.049, zinc S Connector, male, 10 mm R 1/4, brass S Connector, male, elbow, 10 mm tube x R1/4, brass S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft S Nipple, hex, R 1/4 x R 1/ S Screw, socket, x 1.20, black S Washer, flat, x 0.37 x 0.0, zinc S Washer, lock,# S Nut, hex, machined, # S Nipple, steel, Schedule, R 3/4 x 2, galvanized 1 -Gallon Drum Control Module with Electric Changeover Recommended Spare Parts List Item Part Description Valve, ISO size 3, 2-position, 4-way, 24 Vdc
16 16 -Gallon Drum Control Module with Electric Changeover for Urethane Applications See Figures 11 and 12 along with the following parts list Figure 11 -Gallon Drum Control Module with Electric Changeover for Urethane Applications
17 Figure 12 -Gallon Drum Control Module with Electric Changeover for Urethane Applications (Continued)
18 18 -Gallon Drum Control Module with Electric Changeover for Urethane Applications Parts List Item Part Description Qty Note Module, controls, G-port. glass S Plate, mounting controls, CHIY S Nut, hex, /16--18, G S Washer, flat, 0.37 x 0.87 x S Nut, hex, 3/8--16, zinc S Washer, flat, 3/8, zinc S Bracket, filter, controls S Bracket, mounting, filter, 3/4 NPT S Screw, hex, 3/8--16 x 1, cap, zinc S Filter, air, G 3/ S Nipple, steel, schedule, R 3/4, galvanized S Valve, ball, 2--2, G 3/4, S Nipple, steel, schedule, R 3/4 x 6 galvanized S Tee, pipe, class 10, R 3/4, galvanized S Nipple, steel, schedule, R 3/4 x 3, galvanized S Bushing, pipe, schedule, R 3/4 x R 1/ S Tee, branch, 6 mm tube x R 1/ S Muffler, R 3/4, brass S Screw, socket, / x 2., cap, zinc S Base, manifold, ISO Size 3, -port, G 3/ S Valve, ISO size 3, 2-position, 4-way, 24 Vdc S Plug, pipe, socket, flush, R 1/8, zinc S Plug, pipe, socket, flush, R 3/4, zinc S Gage, air, psi, 1.1 mpa, R 1/4, back mount S Not used on this configuration S Regulator, psi, G 3/ S Tubing, 6 mm Polyethylene, green, flame resistant 1.3 ft S Elbow, male, 6 mm tube x R 1/ S Gage, air, psi, 1 mpa, R1/8, bottom mount S Regulator, air, 0--1 mpa, RC 1/ S Not used on this configuration S Connector, male, 6 mm tube x R 1/4 1 Continued...
19 19 Item Part Description Qty Module, controls, G-port. glass S Not used on this configuration S Nipple, Schedule, R 1/4, 0.87, galvanized S Screw, socket, # x 2, black S Muffler, flow--control, R 1/4, 14 psi S Valve, rotary, control, 3 pos, G 1/4 ports S Adhesive, sealant AR S Not used on this configuration S Spacer, un-threaded, /8 long, aluminum,size 10 screw S Washer, flat, x 0.00 x 0.049, zinc S Not used on this configuration S Not used on this configuration S Nipple, steel, Schedule, R 3/4 x 2, galvanized 1 Note -Gallon Drum Control Module with Electric Changeover for Urethane Applications Recommended Spare Parts List Item Part Description Valve, ISO size 3, 2-position, 4-way, 24 Vdc
20 20 Large Frame -Gallon Pail Control Module with Electric Changeover See Figures 13 and 14 along with the following parts list Figure 13 Large Frame -Gallon Pail Control Module with Electric Changeover
21 Figure 14 Large Frame -Gallon Pail Control Module with Electric Changeover (Continued)
22 22 Large Frame -Gallon Pail Control Module with Electric Changeover Parts List Item Part Description Qty Note Module, controls, -gallon, large frame, G-port S Plate, mounting controls, CHIY S Nut, hex, /16--18, G S Washer, flat, 0.37 x 0.87 x S Nut, hex, 3/8--16, zinc S Washer, flat, 3/8, zinc S Bracket, filter, controls S Bracket, mounting, filter, 3/4 NPT S Screw, hex, 3/8--16 x 1, cap, zinc S Filter, air, G 3/ S Nipple, steel, schedule, R 3/4, galvanized S Valve, ball, 2--2, G 3/4, S Nipple, steel, schedule, R 3/4 x 6 galvanized S Tee, pipe, class 10, R 3/4, galvanized S Nipple, steel, schedule, R 3/4 x 3, galvanized S Bushing, pipe, schedule, R 3/4 x R 1/ S Tee, branch, 6 mm tube x R 1/ S Muffler, R 3/4, brass S Screw, socket, / x 2., cap, zinc S Base, manifold, ISO Size 3, -port, G 3/ S Valve, ISO size 3, 2-position, 4-way, 24 Vdc S Plug, pipe, socket, flush, R 1/8, zinc S Plug, pipe, socket, flush, R 3/4, zinc S Gage, air, psi, 1.1 mpa, R 1/4, back mount S Not used on this configuration S Regulator, psi, G 3/ S Tubing, 6 mm Polyethylene, green, flame resistant 2ft S Elbow, male, 6 mm tube x R 1/ S Gage, air, psi, 1 mpa, R1/8, bottom mount S Regulator, air, 0--1 mpa, RC 1/ S Tee, pipe, G 1/4, brass, nickel S Connector, male, 6 mm tube x R 1/ S Valve, relief, 1 psi, 1/4 NPT, brass S Valve, 2--position, 3--port, R 1/4, pushbutton S Elbow, pipe, 90, G 1/4, brass, nickel S Plug, pipe, socket, flush, R 1/ S Nipple, Schedule, R 1/4, 0.87, galvanized S Screw, socket, # x 2, black S Muffler, flow--control, R 1/4, 14 psi S Valve, rotary, control, 3 pos, G 1/4 ports S Adhesive, sealant AR S Not used on this configuration Continued...
23 23 Item Part Description Qty Note Module, controls, -gallon, large frame, G-port S Spacer, unthreaded, /8 long, aluminum,size 10 screw S Not used on this configuration S Washer, flat, x 0.00 x 0.049, zinc S Connector, male, 10 mm R 1/4, brass S Connector, male, elbow, 10 mm tube x R1/4, brass S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft S Nipple, hex, R 1/4 x R 1/ S Screw, socket, x 1.20, black S Washer, flat, x 0.37 x 0.0, zinc S Washer, lock, # S Nut, hex, machined, # S Nipple, steel, Schedule, R 3/4 x 2, galvanized S Washer, lock, # S Nut, hex, machined, # S Regulator, air, 0--2 mpa, RC 1/4, Gage/Bracket S Screw, socket, # x 0., black 2 Large Frame -Gallon Pail Control Module with Electric Changeover Recommended Spare Parts List Item Part Description Valve, ISO size 3, 2-position, 4-way, 24 Vdc Pneumatic Schematics See the applicable schematic: Large Frame Control Module Schematic : Pneumatic Changeover Pneumatic Standalone (Sheet 1) (Sheet 2) : Electric Changeover : Electric Changeover for Urethane Applications : -Gallon Pail with Electric Changeover 10829
24 24 CONTROL MODULE : PNEUMATIC CHANGEOVER SCHEMATIC SHEET 1 0F 2 AIR LOGIC VALVE CONTROL VALVE TO CONTROL VALVE PILOTPORT14ON CHANGEOVER UNIT FROM AIR LOGIC VALVE PORT 1 ON CHANGEOVER UNIT DISTRIBUTION MANIFOLD MAIN AIR FILTER -MICRON AIR SUPPLY IN MASTER AIR LOCKOUT BALL VALVE REGULATOR BLOWOFF RAM UP/DOWN REGULATOR 12 PSI 2(A) 1(P) 3(R) CONTROL VALVE RAM UP/DOWN 3/4 HOSE LOCKOUT BALL VALVE MATERIAL PURGE VALVE BLOWOFF PUSH BUTTON EMPTY DRUM LIMIT SWITCH 1 PSI RELIEF VALVE NON-REGULATED PILOT VALVE SUPPLY REGULATED AIR MOTOR SUPPLY BULK UNLOADER FRAME FOLLOWER PLATE
25 2 CONTROL MODULE : PNEMATIC STANDALONE SCHEMATIC SHEET 2 AIR LOGIC VALVE CONTROL VALVE DISTRIBUTION MANIFOLD MAIN AIR FILTER -MICRON AIR SUPPLY IN MASTER AIR LOCKOUT BALL VALVE REGULATOR BLOWOFF RAM UP/DOWN REGULATOR 12 PSI 2(A) 1(P) 3(R) CONTROL VALVE RAM UP/DOWN 3/4 HOSE LOCKOUT BALL VALVE MATERIAL PURGE VALVE BLOWOFF PUSH BUTTON EMPTY DRUM LIMIT SWITCH 1 PSI RELIEF VALVE NON-REGULATED PILOT VALVE SUPPLY REGULATED AIR MOTOR SUPPLY BULK UNLOADER FRAME FOLLOWER PLATE
26 26 CONTROL MODULE : ELECTRIC CHANGEOVER SCHEMATIC CONTROL VALVE MAIN AIR FILTER -MICRON AIR SUPPLY IN MASTER AIR LOCKOUT BALL VALVE BLOWOFF/RAM UP REGULATOR CONTROL VALVE RAM UP/DOWN BLOWOFF PUSHBUTTON REGULATOR 12 PSI LOCKOUT BALL VALVE BULK UNLOADER FRAME FOLLOWER PLATE TO FOLLOWER PLATE 1 PSI RELIEF VALVE PILOT VALVE SUPPLY SUPPLY NON-REGULATED PILOT VALVE SUPPLY REGULATED AIR MOTOR SUPPLY
27 27 CONTROL MODULE : ELECTRIC CHANGEOVER FOR URETHANE APPLICATIONS SCHEMATIC CONTROL VALVE REGULATOR 12 PSI BULK UNLOADER FRAME MAIN AIR FILTER -MICRON AIR SUPPLY IN MASTER AIR LOCKOUT BALL VALVE RAM UP REGULATOR CONTROL VALVE RAM UP/DOWN FOLLOWER PLATE LOCKOUT BALL VALVE PILOT VALVE SUPPLY SUPPLY NON-REGULATED PILOT VALVE SUPPLY REGULATED AIR MOTOR SUPPLY
28 28 CONTROL MODULE : -GALLON PAIL WITH ELECTRIC CHANGEOVER SCHMEMATIC CONTROL VALVE REGULATOR 12 PSI RAM DOWN REGULATOR PSI BULK UNLOADER FRAME MAIN AIR FILTER -MICRON AIR SUPPLY IN MASTER AIR LOCKOUT BALL VALVE REGULATOR BLOWOFF RAM UP/DOWN CONTROL VALVE RAM UP/DOWN FOLLOWER PLATE LOCKOUT BALL VALVE PILOT VALVE SUPPLY SUPPLY NON-REGULATED PILOT VALVE SUPPLY REGULATED AIR MOTOR SUPPLY
29 29 Notes:
30 30 Change Record Revision Date Change A01 6/09 Released Issued 6/09 Original copyright date Nordson, the Nordson logo, and Rhino are registered trademarks of Nordson Corporation. All other trademarks are the property of their respective owners.
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