SECTION 3. PARTS INFORMATION
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1 SECTION 3. PARTS INFORMATION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model OFG GENUINE PARTS Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury WHEN ORDERING PARTS Once the parts that you want to order have been found in the parts list, write down the following information: Item Number 2 Part Number Example: Description High Limit From the data plate, list the following information: Product Number Serial Number 0001 Example: Voltage PRICES Your distributor has a price parts list and will be glad to inform you of the cost of your parts order DELIVERY Commonly replaced items are stocked by your distributor and will be sent out when your order is received. Other parts will be ordered, by your distributor, from Henny Penny Corporation. Normally, these will be sent to your distributor within three working days WARRANTY All replacement parts (except lamps and fuses) are warranted for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the carrier at once so that a claim may be properly filed. Refer to warranty in the front of this manual for other rights and limitations RECOMMENDED SPARE PARTS FOR DISTRIBUTORS Recommended replacement parts, stocked by your distributor, are indicated with in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory
2 Figure 3-1. Frame and Cover Assembly
3 3-1 FRAME & COVER ASSEMBLY WELDMENT CONTROL PANEL FRONT GUARD POWER SWITCH SWITCH POWER TOP COVER REAR SHROUD REAR SHROUD ACCESS ASSEMBLY ACCESS COVER STUD ASSEMBLY HINGE 2" LEAF HT BRACE REAR SHROUD NS NUT, WING SS NS NUT, ACORN # SC SCREW SD #8 X 1/2 PH PHD SIDE PANEL LEFT DOOR ACCESS SIDE PANEL RIGHT PL COVER PILOT VIEW COVER ACCESS COVER COVER, GAS VALVE WIRE " INSERT LEG MACHINED CASTER, SWIVEL 4" CASTER W/BRAKE & SWIVEL LOCK SC SCREW SC SCREW * RUNNER - DRAIN PAN - SN BELOW HH001JJ... 2 recommended parts * not shown
4 3-2 CONTROL PANEL RB CONTROL ASSY - SMS KFC RB CONTROL ASSY - SMS -120V-KFC 390-W/O SETPTS-INT L RB CONTROL ASSY - SMS V RB CONTROL ASSY - SMS V-KFC 390-W/O SETPTS-INT L ASSY-CONTROL-KFC ZIGB 390-DOM RB CONTROL ASSY - SMS CE CONTROL DECAL 8 HEAD KFC CONTROL DECAL CE MENU CARD MENU CARD SPANISH NS NUT WIRE/SPEAKER ASSY SC SCREW NS NUT... 4 recommended parts
5 3-3 ELECTRICAL CONTROLS TRANSFORMER ASSY 120V TRANSFORMER ASSY 24V/230V SC SCREW KIT - RELAY - 120V - SN: BT & Below RELAY - 120V - SN: BT & Above POWER RELAY - 240V RELAY - 24V - 10A SHIELD WIRE RH BURNER NON CE NS NUT IGNITION MODULE KIT S/N JH018IH & BELOW IGNITION MODULE S/N JH019IH &ABOVE IGNITION MODULE CE S/N JH018IH & BELOW IGNITION MODULE CE S/N JH019IH & ABOVE SC SCREW #10-32 X 1 PH THD SS NS NUT HEX KEPS #10-32 C POWER CORD 120V FILTER 220V 50/60HZ GACE SC SCREW #10-32 X 3/8 PH THD C... 2 recommended parts
6 3-4 FRYPOT COVERS AND INSULATION ASSY-INSUL/LFT. C/CHAMBER INSULATION-C/CHAMBER MOUNTIN ASSY-INSUL/RT. C/CHAMBER ASSY-INSUL/REAR C/CHAMBER INSULATION-LOWER CHAMBER DUC INSULATION-REAR C/CHAMBER INSULATION-LOWER CHAMBER COV INSULATION-C/CHAMBER COLLAR ASSY-LOWER C/CHAMBER DUCT ASSY-INSUL/CHAMBER COVER ASSY INSUL/TUBE-CHAMBER RT INSULATION-TUBE TO C/CHAMBER ASSY-INSUL/TUBE-CHAMBER LFT ASSY-INSUL/LOWER CHAMBER CAP INSULATION - C/CHAMBER CAP ASSY-INSUL/UPPER CHAMBER CAP NS NUT HEX KEPS #6-32C NS NUT HEX KEPS #10-24C SC SCREW #8 AB X 3/8 PH #400SS
7 3-5 INSULATION COVERS 1 WA WASHER INSULATION 1-1/2 DIA INSULATION COVER LEFT INSULATION C/CHAMBER SIDE INSULATION COVER RIGHT INSULATION COVER REAR INSULATION REAR C/CHAMBER SC SCREW #8-AB X 3/8 PH #400SS TOP FRONT INSULATION PANEL INSULATION TOP FRONT PANEL SHIELD HIGH LIMIT SC SCREW SD #8 X 1/2 PH PHD INSULATION COVER TUBE TRAN RH INSUL. TUBE/CHAMBER-SIDE INSUL TUBE/CHAMBER-BOTTOM INSUL. TUBE/CHAMBER-BACK INSULATION COVER TUBE TRANS CONTROL INSULATION COVER LH INSULATION POT FRONT (FOIL) POT FRONT INSULATION COVER INSULATION POT FRONT
8 Figure 3-6. Drain Pan and Filter Assembly
9 3-6 DRAIN PAN AND FILTER ASSEMBLY CRUMB CATCHER (OPTIONAL) CRUMB CATCHER BASKET W/HANDLE (OPTIONAL) COLD ZONE CRUMB CATCHER BASKET ASSEMBLY HANDLE - CRUMB BASKET FILTER DRAIN PAN ASSEMBLY CASTER SC SCREW 1/4-20 X 1/ NS NUT 1/ FILTER CLIPS (use 14671) BOTTOM FILTER SCREEN (SN: KH031JJ AND BELOW) (use 14674) BOTTOM FILTER SCREEN (SN: KH032JJ TO BT ) BOTTOM FILTER SCREEN (SN: BT AND ABOVE) (use 14671) TOP FILTER SCREEN (SN: KH031JJ AND BELOW) (use 14674) TOP FILTER SCREEN (SN: KH032JJ AND ABOVE) WASHER & STANDPIPE STANDPIPE ASSEMBLY (S/N KH031JJ & BELOW) STANDPIPE ASSEMBLY (S/N KH032JJ to AH085JB) STANDPIPE ASSEMBLY (S/N AH086JB to BT ) STANDPIPE ASSEMBLY (S/N BT & ABOVE) USE UNION - MALE FITTING USE UNION - HANDLE FITTING WELDMENT, FILTER TUBE AND WASHER HANDLE, STANDPIPE 8 HEAD SC SCREW X 1/ INSERT, FILTER NUT OR O-RING, FILTER NUT INSERT FILTER NUT - SS (S/N BT & ABOVE) FILTER NUT - (S/N AH086JB to BT ) FILTER NUT - (S/N KH032JJ to AH085JB) FILTER NUT (S/N KH031JJ & BELOW) FILTER DRAIN PAN COVER ASSEMBLY FILTER ENVELOPE PAPER (100 PER CARTON) ROD - CLEAN OUT BRUSH STIRRER BLACK L-BRUSH CRUMB CATCHER - SS BRUSH - CLEAN-OUT - 35 IN (89 CM)... 1 recommended parts
10 Lid Assembly Complete 1 RR Ring - Retaining - 1/2 in. 1 2 WA Washer ID-.750 OD-.05 THK Stop - Lid, Cast 1 4 SC Screw - 5/16-18 x 1 HEX HD C Handle Weld Assembly Assy. - Latch/Sleeve Coat Lid Latch Bracket 1 7a Spring - Lid Latch 1 7b Lid Latch Bracket 1 8 SC Screw x 1.25 PH THD SS Weldment 390 Lid
11 Figure 3-8. Filter Pump Assembly (SN: LH015JC & Below)
12 3-8 FILTER PUMP ASSEMBLY (SN: LH015JC & Below) CONDUIT CONNECTOR 3/8 X BLOWER/PUMP FLEXIBLE CONDUIT PUMP SEAL KIT ANTI SHORT 3/8 INCH CONDUIT CONNECTOR 3/8 X PUMP CONDUIT BRACKET ASSY OIL RETURN LINE SLEEVE, FITTING NUT, FITTING CONNECTOR, 1/2 MALE ELBOW TUBE ASSY DISCON. TO PUMP (S/N KH032JJ to AH086JB) TUBE ASSY DISCON. TO PUMP (S/N KH031JJ & LOWER) TUBE ASSY DISCON. TO PUMP (S/N AH086JB & HIGHER) SLEEVE, FITTING NUT, FITTING TUBING, DISCONNECT TO PUMP (S/N KH031JJ & LOWER) TUBING, DISCONNECT TO PUMP (S/N KH032JJ to AH086JB) TUBING, DISCONNECT TO PUMP (S/N AH086JB & HIGHER) (use 69289) UNION, MALE FITTING MOTOR FILTER PUMP NIPPLE 1/4 NPT X AIR-SOLENOID VALVE 120V AIR-SOLENOID VALVE 240V FP NIPPLE 3/8 CLOSE FITTING, CONNECTOR, MALE AIR VALVE FLEXIBLE CONDUIT FP REDUCER 3/8 TO 1/ CHECK VALVE PRESSURE FP NIPPLE 3/8 X 1-1/ PUMP SUBASSY 5 GPM ROTOR - PUMP ROLLER - TEFLON SET PUMP O RING GASKET SC /4-20 X 5/8 SOC HD CAP SCREW BODY - PUMP PUMP SHIELD COVER - PUMP SC PLUG 1/4 HEX COUNTERSUNK SC SCREW 5/16-18 X 3/4 HEX HD C * /2 PUMP AND MOTOR... 1 recommended parts *not shown
13 Figure 3-9. Filter Pump Assembly (SN: LH016JC & Above)
14 3-9 FILTER PUMP ASSEMBLY (SN: LHJ016JC & above) CONDUIT CONNECTOR 3/8 X BLOWER/PUMP FLEXIBLE CONDUIT PUMP SEAL KIT ANTI SHORT 3/8 INCH CONDUIT CONNECTOR 3/8 X PUMP CONDUIT BRACKET ASSY PUMP TO CHECK VLV TUBE-390/ FP CON - 90 MALE 3/4 TUBE 3/4 NPT FP BUSHING - REDUCING - 3/4M TO 1/ CONNECTOR, 1/2 MALE ELBOW ASSY DISCON. TO PUMP ASSY DISCON. TO PUMP TUBE (use69289). UNION, MALE FITTING MOTOR FILTER PUMP LW LOCKWASHER - 5/16 INT STAR ASSY - FILTER PUMP 8 GPM NIPPLE 1/4 NPT X AIR-SOLENOID VALVE 120V AIR-SOLENOID VALVE 240V FP NIPPLE 3/4 X 2.5 LG BI FP CON - 90 FEMALE 3/4 TUBE 3/4 NF AIR VALVE FLEXIBLE CONDUIT VALVE - 3/4 CHECK FP ELBOW - 3/4 NPT X 90 MALE NICKEL... 1 recommended parts
15 FILTER PUMP ASSEMBLY PUMP SUBASSY 8GPM ROTOR - 8 GPM PUMP BODY - 8 GPM PUMP PUMP SHIELD CAP - 8 GPM PUMP FP PLUG 1/4-18 HEX LEVEL SEAL SC SCREW 5/16-18 X 3/4 HEX HD C PUMP O RING GASKET SC /4-20 X 5/8 SOC HD CAP SCREW ROLLER - 8 GPM PUMP... 5 recommended parts
16 Figure Gas Burner Assembly
17 3-10 GAS BURNER ASSEMBLY 0* BURNER ASSY NATURAL * BURNER ASSY LP * BURNER ASSY NATURAL CE * BURNER ASSY LP CE * BURNER ASSY PROPANE/BUTANE MIX * BURNER ASSY NATURAL JAPAN * BURNER ASSY LP/BUTANE MIX 70% PRO 30% BU SC SCREW #10-32 X 3/8 HEX HD S NS NUT HEX KEPS #10-32 C FLAME SENSOR PILOT & IGNITOR ASSY NATURAL PILOT & IGNITOR ASSY LP ORIFICE, PILOT NATURAL, CE NATURAL ORIFICE, PILOT LP, CE LP, PROPANE, BUTANE MIX BURNER MOUNTING BRACKET PILOT/FLAME SENSOR BRACKET FP CONNECTOR, 3/8 TUBE TO 1/4 NPT FP STREET ELBOW, 1/4 NPT B.I KIT - 390/690 GAS MANIFOLD ORIFICE, BURNER NATURAL ORIFICE, BURNER LP ORIFICE, BURNER CE NATURAL ORIFICE, BURNER CE LP ORIFICE, BURNER PROPANE/BUTANE MIX ORIFICE, BURNER LP BUTANE MIX 70% PRO 30% BU ORIFICE, BURNER NATURAL JAPAN BURNER INSHOT * CONVERSION KIT LP. TO NAT * CONVERSION KIT NAT. TO LP * CONVERSION KIT LP. TO NAT.-JAPAN * CONVERSION KIT LP. TO NAT.-CE * CONVERSION KIT NAT. TO LP.-CE * WIRE GUARD - BURNER - BELOW S/N HH001JJ... 2 recommended parts *not shown
18 Figure Gas Piping and Controls
19 3-11 GAS PIPING AND CONTROLS 1 FP ELBOW FP FITTING 3/8 TUBE TO 1/4 NP MANIFOLD TUBE LEFT MANIFOLD TUBE RIGHT FP NIPPLE 3/8 to 1/2 NP FP /2 NPT FEMALE PIPE TEE B.I MODULE COVER BURNER SHIELD ASSY BURNER SHIELD STUD ASSY STANDOFF-BURNER PILOT TUBE LEFT BURNER PILOT TUBE RIGHT BURNER FP TEE 1/4 X 1/4 X 1/4 BR COMPR PILOT TUBE VALVE TO TEE * GAS VALVE ASSY 24V CE NATURAL GAS * GAS VALVE ASSY 24V CE LPGAS SOLENOID GAS VALVE 24V 60 HZ (S/N IH024JJ & HIGHER) NON CE SOLENOID GAS VALVE 24V 50 HZ (S/N IH024JJ & HIGHER) CE FP NIPPLE, CLOSE 1/2 NPT SS 1L COMBINATION GAS VALVE NAT.- (S/N: AP & ABOVE)-NON CE (USED IN 52476) COMBINATION GAS VALVE LP.- (S/N: AP & ABOVE)NON CE KIT-GAS VALVE- NAT/LP.- (S/N: AP & BELOW)-NON CE KIT-GAS VALVE- NAT/LP.- (S/N: AP & BELOW)-NON CE FOR UNITS BUILT WITHOUT SOLENOIDS COMBINATION GAS VALVE CE (USED IN 21452) COMBINATION GAS VALVE CE (USED IN 21453) MAIN GAS SUPPLY LINE ASSY MAIN GAS SUPPLY LINE ASSY - CE (before ) MAIN GAS SUPPLY LINE ASSY - CE ( & after) STUD ASSY - MODULE ENCLOSURE WIRE COVER - GAS VALVE * FP FITTING - GAS INLET BSPT... 1 recommended parts *not shown
20 3-12 BURNER TUBES BRACKET ASSY HIGH LIMIT SENSING BULB CLIP SPREADER HEAT TUBE SPACER HIGH LIMIT HIGH LIMIT ELECTRIC NON CE HIGH LIMIT ELECTRIC CE SC SCREW #10-32 X 1/2 IND HEX HD S.S BRACKET ASSY HIGH LIMIT * THERMOCOUPLE FITTING - POT (for High Limit)... 1 recommended parts *not shown
21 3-13 CARRIER AND RACKS CARRIER ASSY RACK HALF SIZE 8 HEAD FRYER * 390 BASKET (OPTIONAL) WELDMENT - RACK HANDLE * COVER - WIRE RACK (OPTIONAL)
22 3-14 VACUUM SWITCH TUBE-VACUUM SWITCH KIT - VACUUM SWITCH - VERITCAL VACUUM SWITCH VERTICAL SC SCREW... 3 recommended parts
23 Figure Flue Assembly and Blower SN: BT & BELOW
24 3-15 FLUE ASSEMBLY AND BLOWER (SN: BT & BELOW) FLUE ASSY WELDMENT BRACKET FLUE RETAINING SC SCREW SD #8 X 1/2 PH PHD V BLOWER FLUE EXHAUST W/INSULATION V BLOWER FLUE EXHAUST W/INSULATION V BLOWER FLUE EXHAUST W/INSULATION INSULATION BLOWER STUD ASSY BLOWER MOUNT PLATE NS NUT KEPS 1/4-20 C SC #8-32 X 7/16 PH IND XTRNL TRX ASSY INSUL/BLOWER INLET -NAT GAS ONLY DILUTION HOSE/BLOWER-NAT GAS ONL Y MS HOSE CLAMP 3 9/16-4 1/2 PL-NAT GAS ONLY DILUTION HOSE ASSEMBLY-LP GAS ONLY * KIT, FLUE DUCTS BUT ANE * DILUTION BOX COVER - CE (0-3,999 FT) * DILUTION BOX COVER - LP-CE (OVER 3,999 FT) * DILUTION BOX COVER - NA T.-CE (OVER 3,999 FT) 1 recommended parts *not shown
25 Figure Flue Assembly and Blower SN: BT & ABOVE
26 3-16 FLUE ASSEMBLY AND BLOWER (SN: BT & ABOVE) FLUE ASSY WELDMENT SC #8-32 X 7/16 PH IND XTRNL TRX NS NUT KEPS 1/4-20 C V BLOWER FLUE EXHAUST W/INSULATION V BLOWER FLUE EXHAUST W/INSULATION V BLOWER FLUE EXHAUST W/INSULATION INSULATION BLOWER... 1 recommended parts
27 Figure Frypot and Drain Piping
28 3-16 FRYPOT AND DRAIN PIPING PROBE ASSY DOMESTIC KIT-CE PROBE CONNECTOR RETROFIT (probe not included).. 1 (CE units built prior to NOV. 1, 1999) NIPPLE 1/2 X 3-1/ ELBOW POT BRACE, FRONT AND REAR POT BRACE, SIDE SC SCREW 1/4-20 X 3/4 HEX HD SUPPORT, REAR NS NUT 1/ WA WASHER 3/8 FLAT SC SCREW 3/8-16 X 1 HEX HD LW LOCKWASHER 3/8 SPLIT RING NS NUT #6-32 HEX EF STRAIN RELIEF BRACKET, SWITCH ( BELOW SN: BT ) BRACKET, SWITCH (SN: BT & ABOVE) NS NUT 7/16-14 HEX CORD ASSY., DRAIN INTERLOCK SC SCREW #6-32 X 1 PH. PAN HD WA WASHER # DRAIN SWITCH W/BOOT DRAIN VALVE W/EXTENSION (BELOW SN:LH016JC) DRAIN VALVE W/EXTENSION (SN: LH016JC & ABOVE) SC SCREW 7/16-14 X 1-1/4 HEX HD BRACKET - MICROSWITCH TRIGGERING (SN: BT & BELOW) 26* PLATE - D/I SWITCH COVER GAS... 1 recommended parts
29 Figure Lift Beam and Shrouds SN: BT & BELOW
30 3-17 LIFT BEAM AND SHROUDS (SN: BT & BELOW) ASSY I-BEAM/LIFT FRAME LIFT I-BEAM LIFT FRAME ASSY WELDMENT NS NUT SC SCREW STOP - LIFT U-CHANNEL STOP PIN MALE LIFT STRAP FILLER LOWER STOP PIN FEMALE NS NUT LIFT STRAP FILLER UPPER SC SCREW PH LIFT STRAP SC BOLT LW LOCK WASHER ASSY FRONT SHROUD/RIGHT SLIDE GUIDE RIGHT WELDMENT FRONT SHROUD/RIGHT SC SCREW #6-32 X 1/4 PH RHD C SC SCREW PH UMBRELLA GROMMET ASSY FRONT SHROUD/LEFT ASSY FRONT SHROUD, LEFT STUD SLIDE GUIDE LEFT SC SCREW #6-32 X 1/4 PH RHD C SHROUD SPACER/PULLY GUARD NS NUT * SINGLE TO DOUBLE LIFT STRAP KIT... 1 *not shown
31 Figure Counterweight and Pulley System SN: BT & BELOW
32 3-18 COUNTERWEIGHT AND PULLEY SYSTEM (SN: BT & BELOW) PULLEY ASSY PULLEY PLATE BRACKET/WHEEL ASSY CABLE SC SCREW 1/4-20 X 3/4 HEX HD C NS NUT KEPS 1/4-20 C WA WASHER SPACER SC BOLT SC BOLT I BEAM PULLEY BRACE ASSY LID ARM/U-CHANNEL MACHINED ARM LID LIFT SCREW 3/8 16 X 1-1/2 FT HH G TORQUE PLATE U-CHANNEL ASSY LIFT U-CHANNEL LIFT U-CHANNEL WHEEL TRUCK SPINDLE U CHANNEL WHEEL LW LOCKWASHER SPLIT RING 3/8 ID SC SCREW 3/8-24 X 3/4 HEX HD S STABILIZER COMPONENTS ASSY SUPPORT ARM STABILIZER ASSY CABLE MOUNTING BRACKET SLIDE STABILIZER BRACE STABILIZER SC /16-18 X 1-1/4 FHD CAP SCREW SC SCREW 1/4-20 X 3/4 HEX HD C NS NUT KEPS 1/4-20 C NS NUT HEX 1/4-20 C SC /4-20 X 2.00 TRUSS HD PH ZI ASSY CARRIAGE, WEIGHT ASSY WEIGHT BRACKET, STUD GUIDE COUNTER WEIGHT NS NUT KEPS 1/4-20 C COUNTERWEIGHT BAR... 4 recommended parts
33 3-21 COUNTERWEIGHT SYSTEM (SN: BT & ABOVE) ARM, LID SUPPOR T CABLE NS NUT, HEX 5/16-18 SS LW WASHER, 3/8 SPLIT RING SS CARRIAGE SC SCREW, 3/8-16 X 1-1/2 HEX HD S2P SLIDE SC SCREW, 3/8-16 X 1 HEX C WELD ASSEMBLY, C/W CARRIAGE COUNTERWEIGHT BAR SPACER, C/W FRAME WHEEL, CARRIAGE SPACER, CARRIAGE WHEEL SPINDLE SC SCREW, 3/8-24 X 3/4 HEX HD SS BRACKET/WHEEL ASSY BRACE, TOP FRAME PLATE, SUPPORT PULLEY SC /2-20 X 5/8 SOC HD CAP SCREW... 8 recommended parts
34 Figure FAST Ready Parts
35 3-19 FAST READY PARTS ASSY - 392/ V FAST HEADER ASSY - 392/ V FAST HEADER - CE ASSY - 392/ V FAST HEADER STUD ASSY - 392/692 CONTROL PNL STUD ASSY - 392/692 CONTROL PNL - CE DECAL - 392/692 FAST CONTROL DECAL - 392/692 FAST - CE CONTROL LIGHT - CE INDICATOR, GREEN - CE LIGHT - INDICATOR, RED BOX - SHIELD - 392/ BOX - SHIELD - 392/692 - CE SC SCREW - #6-32 X 1/4 PH RHD C POWER RELAY - 15A-120VAC POWER RELAY - 10A-240VAC-DBL POLE RELAY - 24VAC COIL (NON-CE) ASSY - 120V FAST TRANSFORMER ASSY - 230V FAST TRANSFORMER EF BUSHING SPLIT 3/ NS NUT HEX KEPS #6-32 C ASSY - FAST 392/692 PROBE * BOARD - 230V FAST I/O CONTROL - CE... 1 recommended parts *not shown
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