Parts Manual. with Wiring Diagrams for domestic and standard export ovens PS570G SERIES GAS FIRED: Table of Contents: Page 2.
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1 A MIDDLEBY COMPANY PS570G SERIES GAS FIRED: SPL PF-BD October 24, 2006 Replaces SPL PF-BD July 14, 2006 Parts Manual with Wiring Diagrams for domestic and standard export ovens Serial # Code (Nine Digit Code) (for units produced prior to mid-july, 2006) First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production Serial # Code (Ten Digit Code) (for units produced after mid-july, 2006) First 5 digits - order of production Sixth digit - model specific Seventh and Eighth digit - month of production Ninth and Tenth digit - year of production The PS570G replaced the PS570S. They are different! The PS570G requires a 208/240V, 1Phase Power Supply. Therefore the Control Circuit is 208/240V. A Modulating Gas Valve and Signal Amplifier Board were incorporated to reduce energy consumption and increase cooking efficiency. We call this our Energy Management System (EMS). Serial Tag Location PS570G Single Oven Shown Table of Contents: Page Middleby Marshall Inc. techsupport@middleby.com fax Toastmaster Drive Elgin, IL 60120
2 Table of Contents Specification Sheet... 3 Key Parts... 7 View of Installation and Base Pad Kit(s)... 8 Parts for Installation and Base Kit(s)... 9 View of Oven Panels, End Plugs, Window and Legs...10 Parts for Oven Panels, End Plugs, Window and Legs...11 View of Front Control Area...12 Parts for Front Control Area...13 View of Gas Piping and Burner Assembly...14 Parts for Gas Piping and Burner Assembly...15 View of Rear Blower/Motor Assembly...16 Parts for Rear Blower/Motor Assembly...17 View of Rear Capacitor Area...18 Parts for Rear Capacitor Area...19 View of Single Belt Conveyor...20 Parts for Single Belt Conveyor...21 View of Split Belt Conveyor...22 Parts for Split Belt Conveyor...23 Standard Finger Configuration and Part Numbers...24 Wiring Diagram, G volt 50/60 Hz, 1 Phase, US, Rev E 2 of Ladder Diagram, G volt 50/60 Hz, 1 Phase, US, Rev E 1 of Wiring Diagram, G volt 50/60 Hz, 1 Phase, AU, Rev D...27 Wiring Diagram, G volt 50/60 Hz, 1 Phase, CAN, Rev C...28 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, DN Rev C...29 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, DUT Rev C...30 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, FR Rev C...31 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, GM Rev C...32 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, GK Rev C...33 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, IT Rev C...34 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, SP Rev C...35 Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, UK Rev F 2 of Ladder Diagram, G230 volt 50 Hz, 1 Phase, CE, UK Rev F 1 of
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7 KEY PARTS A, 7B, 7C , , 15, 16 ITEM PART NO. DESCRIPTION QUANTITY Kit, Digital Temperature Control (58504) 1 2 See Below Motor, Drive 1 or :1 (provided Standard) :1 (Hi-speed application) Kit, Conveyor Speed Controller 1 or 2 with Digital Display Kit, Thermocouple ( ) Fan, Cooling Motor, Blower, 1HP 2 7A Ignition Module, US Version 1 7B Ignition Module, CE Version 1 7C Ignition Module, Australian Version Burner Blower/Motor Assembly Valve, Modulating Gas, 1/2 (41647) Amplifier, Modulating Valve Air Switch, Rear Blower(s) Air Switch, Front, Burner/Blower Hi Limit Control Module Transformer, 240/120V Conveyor System Transformer, 240/24V, 25VA Transformer, 240/24V, 65VA 1 7
8 View of INSTALLATION KIT View of BASE PAD KIT 8
9 Parts for INSTALLATION KIT QTY. SGL. ITEM BELT P/N DESCRIPTION CONVEYOR REAR STOP, CONVEYOR END STOP, 29-1/ GAS PIPE NIPPLE, 1-1/4 X 6 Parts for BASE PAD KIT QTY. QTY. QTY. QTY. SGL. SGL./DBL. SGL./DBL. TRIPLE OVEN OVEN/W OVEN/W OVEN ITEM 19 LEGS 10 LEGS 15 LEGS P/N DESCRIPTION 1A LEG, 19 (483mm) (OPTIONAL) 1B LEG, 10 (254mm), No Longer Available 1C LEG, 15 (381mm) 1D LEG, 4 (102mm) (43158, set of 4) 3A CASTER, SWIVEL WITH 3/4 STUD 3B CASTER, SWIVEL WITH BRAKE PIPE CLAMP, 1-1/ NIPPLE, 1-1/4 DIA. X 3 L, NPT 7A PIPE, 1-1/4 DIA. X 6 L ELBOW, 90, 1-1/4 DIA GAS HOSE, 1-1/4 DIA. x 72 L LEG, 6 (152mm) ADJUATABLE WITH 3/4 STUD GAS PIPE, 1-1/4 DIA. x 54 L RESTRAINT CABLE, 60 (1524mm) EYE BOLT, BASE PAD TOP COVER (RIGHT OR LEFT) BASE PAD NOT SHOWN: SCREW, TEKS HD #10-32 x 1-1/ SCREW, TEKS HWH #2PT #10-16 x 3/ BOLT, HEX CAP 1/2-13 x 1-1/ FLAT WASHER, 1/ LOCK WASHER, 1/ EYE BOLT, WALL 9
10 View of PANELS, END PLUGS, WINDOW and LEGS 10
11 Parts for PANELS, END PLUGS, WINDOW and LEGS ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION ASSY, UPPER END PLUG (INC. ITEMS 2-6) WINDOW GUARD WELDMENT, UPPER END PLUG PS BUMPER, WINDOW EYEBROW BASE PAD SCREW, AB HEX WSHR HD #10 X 3/ SCREW, THUMB WING NUT, 1/4-20 W/PLASTIC GRIP WINDOW ASSEMBLY WITH HATCH PLATE, END PLUG MOUNTING LATCH (INCLUDED IN ITEM 30) ASSY, LOWER END PLUG (INC. ITEMS 9-11) WELDMENT, LOWER END PLUG PS WING NUT, 1/4-20 W/PLASTIC GRIP PLATE, END PLUG MOUNTING ASSEMBLY, DRIVE MOTOR SHROUD ASSEMBLY, LEFT MOTOR SHROUD ASSEMBLY, RIGHT MOTOR SHROUD ASSEMBLY, REAR SHROUD (INC. ITEM 18 and 19) GRILL, COOLING FAN BUMPER TOP COVER GLASS, WINDOW, PRE-CUT (INCLUDED IN ITEM 30), 3-1/2 x SEALANT 34A LEG, SINGLE OVEN, 19 (483mm) 34B LEG, DOUBLE OVEN, 15 (381mm) 34C LEG, DOUBLE OVEN, 10 (254mm), NO LONGER AVAILABLE 34D LEG, 4 (43158, SET OF 4) BOLT, HEX CAP 1/2-13 X 1-1/4 - SINGLE & DOUBLE OVENS LOCKWASHER, 1/2 - SGL & DBL OVENS FLAT WASHER, 1/2 - SGL & DBL OVENS 38A CASTER, SWIVEL WITH 3/4 STUD - SINGLE, DOUBLE, & TRIPLE OVENS 38B CASTER, SWIVEL WITH 3/4 STUD - SINGLE, DOUBLE, & TRIPLE OVENS WITH BRAKE LEG, 6 (152mm) ADJUSTABLE WITH 3/4 STUD - SINGLE, DOUBLE, & TRIPLE OVENS KIT, THERMOCOUPLE, 6 ( ) 41A CORD AND PLUG, L6-20P 41B CE CORD 11
12 View(s) of FRONT CONTROL AREA(s) 12
13 Parts for FRONT CONTROL AREA(s) ITEM QTY. P/N DESCRIPTION CIRCUIT BREAKER, 15 AMP CIRCUIT BREAKER, 3 AMP NAMEPLATE, MIDDLEBY MARSHALL 5 2 A6153 BOLT 5A KEEPER 5B SELF RETAINING NUT COOLING FAN, BLOWS IN TRANSFORMER, 240Vp:24Vs, 65VA AIR SWITCH, BURNER/BLOWER MOTOR, FRONT 9A IGNITION MODULE, US VERSION 9B IGNITION MODULE, CE VERSION 9C IGNITION MODULE, AUSTRALIAN VERSION SIGNAL AMPLIFIER, BOARD CONTACTOR, BLOWER MOTORS KIT, SELECTOR SWITCH, CONTACT BLOCK 12A CONTACT BLOCK 12B SELECTOR SWITCH KIT, CONVEYOR SPEED CONTROLLER WITH SELECTOR AND DIGITAL DISPLAY (INC. ITEM 14) DIGITAL DISPLAY KIT, DIGITAL TEMPERATURE CONTROLLER (58504) ITEM QTY. P/N DESCRIPTION TRANSFORMER, 230Vp:120Vs, 0.2 KVA, CONVEYOR SAFETY SWITCH, MACHINERY COMPART- MENT ACCESS PANEL, INTERLOCK GRILL, COOLING FAN, WITH FILTER FILTER ONLY HI-LIMIT CONTROL TRANSFORMER, 240/24V, SIGNAL AMPLI- FIER, 25VA CIRCUIT BREAKER, 1 AMP RESET BUTTON WITH GREEN LIGHT KIT, THERMOCOUPLE, 6 x 120 ( ) CONNECTOR, 12 WAY FOR P/N PACTROL IGNITION MODULE (CE ONLY) CATCH, DOOR (CE ONLY) CE ONLY LIGHTED RESTART SWITCH 27A BULB, 220V 27B PUSH BUTTON 27C ADAPTER 27D CONTACT BLOCK 27E SOCKET FOR BULB 13
14 View of GAS PIPING AND BURNER ASSEMBLY 14
15 Parts for GAS PIPING AND BURNER ASSEMBLY ITEM QTY. P/N DESCRIPTION ASSEMBLY, BURNER (INCLUDES ITEMS 1-12) ASSEMBLY, BURNER BLOWER AND MOTOR (INCLUDES ITEMS 2-4) VENTURI PILOT IGNITOR WITH NATURAL GAS ORIFICE PILOT SHIELD BRACKET, PILOT MOUNTING ORIFICE HOLDER/INLET CONNECTOR 14A MAIN ORIFICE, NATURAL GAS, (6.35mm) 14B MAIN ORIFICE, PROPANE, (3.86mm) 15A USE ITEM 6 FOR NATURAL GAS 15B PILOT ORIFICE, PROPANE, (0.46mm) HOSE CLAMP BRACKET, HOSE AND BURNER MOUNTING AIR DUCT, FLEXIBLE 20 A/R TUBING, SILICONE RUBBER, 1/4 /6.4mm DIA. ITEM QTY. P/N DESCRIPTION KIT, PILOT TEE 1/4 /6.4mm 23 A/R TUBING, ALUMINUM, 1/4 /6.4mm O.D VALVE, MODULATING GAS, 1/2 (41647) 25A COMBINATION GAS VALVE (SAFETY REGULATOR), 1/2, NATURAL GAS 25B COMBINATION GAS VALVE & GAS PRES- SURE SWITCH (CE ONLY), NATURAL GAS 25C KIT, COMBINATION VALVE, CONVERT NATURAL GAS TO LP, (INCLUDES CAP SCREW, O-RING, ADJUSTING SCREW AND LP SPRING) VALVE, SHUTOFF 1/ BRACKET, PIPE MOUNTING 1-1/ UNION, PIPE 1/ UNION, PIPE 1-1/4 30B KIT, CONVERSION FROM NATURAL GAS TO PROPANE (INCLUDES ITEMS 14B, 15B AND 25C) TUBE BLOWER EXTENSION (NOT SHOWN) IGNITION/SENSOR WIRE 15
16 View(s) of REAR BLOWER/MOTOR ASSEMBLY (CONVEYOR DRIVE END SHOWN) ITEM 37 GREASE CARTRIDGE ( ) NOT SHOWN ITEM 40 RFI FILTER NOT SHOWN 16
17 Parts for EACH REAR BLOWER/MOTOR ASSEMBLY ITEM QTY. P/N DESCRIPTION 1A BLOWER WHEEL-CCW DRIVE END 1B BLOWER WHEEL-CW, IDLER END PLATE, INLET RING SCREW, CAP HEX HD 3/8-16 x LOCKWASHER, SPLIT 3/ SPACER SHAFT SEAL, TEFLON PLATE, SHAFT SEAL INNER SHAFT BLOWER KEY, BLOWER WHEEL BEARING ( ) SPACER, BEARING SCREW, CAP HEX HD 17 4 A6235 FLATWASHER, 7/16 17A LOCKWASHER HEX NUT, 1/ PULLEY, BLOWER, STANDARD, 6-1/ BUSHING, 2-1/2 DIAMETER ITEM QTY. P/N DESCRIPTION BELT, STANDARD (SEE BELOW) MOTOR, BLOWER 1HP BRACKET, MOTOR MOUNTING PULLEY, (BK65) STANDARD, MOTOR (SEE BELOW) KEY, PULLEY, 3/16 x 3/16 x 3/4 (5 x 5 x 19mm), MOTOR EXTENDER, FAN 34A FAN BLADE, CW, IDLER END 34B FAN BLADE, CCW, CONVEYOR, DRIVE END BRACKET, MOTOR SUPPORT KIT, THERMOCOUPLE, 6 (SOME MODELS HAVE A QTY OF 4) ( ) 37 A/R GREASE CARTRIDGE (FOR BEARING) MOUNTING BRACKET SUPPORT BRACKET RFI FILTER (CE & AUSTRALIAN ONLY) RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N DIAMETER BELT SIZE BELT RPM OF P/N W/SPLIT BUSHING SPLIT BUSH P/N DESCRIPTION P/N FAN BK /4 BX No Longer in Production BK /4 BX BK /4 BX BK90H /4 BX Hi-Altitude W/BUSHING BK90H /4 BX Hi-Altitude W/BUSHING BK /4 BX Standard 17
18 View of REAR CAPACITOR AREA ITEM 20 RFI FILTER, CE & AUSTRALIAN NOT SHOWN 18
19 Parts for REAR CAPACITOR AREA ITEM QTY. P/N DESCRIPTION AIR SWITCH 12 A/R TUBING, SILICONE BULK 1/4"/6.4mm O.D TUBING, ALUMINUM BULK 1/4 /6.4mm O.D SAFETY SWITCH, BLOWER MOTOR SHROUD, MOMENTARY ASSEMBLY START CAPACITOR (BLACK) 15A BRACKET & END CAP, START CAPACITOR CAPACITOR, RUN (SILVER) INSULATOR CAP, RUN CAPACITOR HOSE CLAMP KIT, THERMOCOUPLE, 6 x 120 ( ) (SOME MODELS HAVE A QTY OF 4) RFI FILTER (CE & AUSTRALIAN ONLY) 19
20 View of SINGLE BELT CONVEYOR ITEM 44 HEYCO PLIERS, NOT SHOWN 20
21 Parts for SINGLE BELT CONVEYOR ITEM OTY PART NO. DESCRIPTION ITEM OTY PART NO. DESCRIPTION WELDMENT, CONVEYOR DRIVE FRAME BUSHING, BRONZE 3/4" O.D. x 5/8" 1.D WELDMENT, CONVEYOR CENTER FRAME SPACER, NYLON 1-1/4" O.D. x 3/4" I.D WELDMENT, CONVEYOR IDLER FRAME BRACKET, SHAFT SUPPORT PIVOT PLATE ADAPTER, DRIVE SHAFT BUSHING, CONVEYOR ADJUSTMENT 7 8 F716A8805 WASHER, EXTERNAL TOOTH 1/4" LOCKNUT, HEX 1/4"-20 9A CONVEYOR BELT, COMPLETE, 32"W x 206"L (0.81 x 5.23m) 9B CONVEYOR BELT, 32"W x 12"L (0.81 x 0.30m) MASTERLINKS KIT, 32" (0.81m) BELT (INC.ITEMS 11-13) SPROCKET, DRIVE SHAFT, 5/8" BORE, 9T, WITH SET SCREW ASSEMBLY, ROLLER CHAIN (62 LINKS) WITH MASTERLINK (STANDARD SPEED) MASTERLINK, ROLLER CHAIN 32A SPROCKET, DRIVE MOTOR, 5/8" BORE, 15T, WITH SET SCREW (STANDARD SPEED) MASTERLINK, LEFT MASTERLINK, CENTER MASTERLINK, RIGHT SHAFT, IDLER SPROCKET, CONVEYOR BELT BUSHING, BRONZE 3/4" O.D. x 5/8" 1.D BRACKET, IDLER SHAFT ADJUSTMENT SCREW, CONVEYOR TENSION ADJUSTMENT BRACKET, SHAFT SUPPORT SHAFT, DRIVE SPROCKET, CONVEYOR BELT 32B SPROCKET, DRIVE MOTOR, 5/8, BORE, 20T (HIGH SPEED) ADAPTER, DRIVE MOTOR WITH SET SCREW DRIVE MOTOR, 1/8 HP, 1400:1 (STANDARD) 35A DRIVE MOTOR, 1/8 HP, 600:1 (HIGH SPEED) 35B 1 SEE BELOW BRUSHES, DRIVE MOTOR, 36 1 SEE BELOW ASSEMBLY, PICKUP, DRIVE MOTOR END STOP, CONVEYOR, 29-1/4 LONG REAR STOP, CONVEYOR, 18 LONG CRUMB PAN, ALUMINIZED (WITH OPENINGS) TOOL, HEYCO PLIERS COLLAR, SHAFT, WITH SET SCREW CONVEYOR DRIVE MOTOR ITEM 35B ITEM 36 MOTOR RATIO BRUSHES PICKUP SENSOR CURRENT : : : : CURRENT : : : :
22 View of Split Belt Conveyor ITEM 49 HEYCO PLIERS, NOT SHOWN 22
23 Parts for Split Belt Conveyor ITEM OTY PART NO. DESCRIPTION ITEM OTY PART NO. DESCRIPTION WELDMENT, CONVEYOR DRIVE FRAME BRACKET, SHAFT SUPPORT WELDMENT, CONVEYOR CENTER FRAME BUSHING, SPLIT BELT DRIVE SPROCKET WELDMENT, CONVEYOR IDLER FRAME PIVOT PLATE BUSHING, CONVEYOR ADJUSTMENT 7 8 F716A8805 WASHER, EXTERNAL TOOTH 1/4" LOCKNUT, HEX 1/4"-20 9A CONVEYOR BELT, COMPLETE, 15"W x 206"L (0.38 x 5.23m) 9B CONVEYOR BELT, 15"W x 12"L (0.38 x 0.30m) MASTERLINKS KIT, 15" (0.81m) BELT (INC.ITEMS 11-13) MASTERLINK, LEFT MASTERLINK, CENTER MASTERLINK, RIGHT SHAFT, IDLER, REAR, 32-3/ FLAT WASHER, BRONZE, 1 O.D. X 1/2 I.D SHAFT, IDLER, FRONT, 16-3/ SPROCKET, CONVEYOR BELT BUSHING, BRONZE 3/4" O.D. x 5/8" 1.D BRACKET, IDLER SHAFT ADJUSTMENT SCREW, CONVEYOR TENSION ADJUSTMENT BRACKET, SHAFT SUPPORT SPROCKET, DRIVE SHAFT, 5/8" BORE, 9T, WITH SET SCREW ASSEMBLY, ROLLER CHAIN COMPLETE (62 LINKS) (STANDARD SPEED) ASSEMBLY, ROLLER CHAIN COMPLETE (48 LINKS) (STANDARD SPEED) MASTERLINK, ROLLER CHAIN 37A SPROCKET, DRIVE MOTOR, 5/8" BORE, 15T, WITH SET SCREW 37B SPROCKET, DRIVE MOTOR, 5/8, BORE, 20T (HIGH SPEED) ADAPTER, DRIVE MOTOR WITH SET SCREW DRIVE MOTOR, 1/8 HP, 1400:1 (STANDARD) 40A DRIVE MOTOR, 1/8 HP, 600:1 (HIGH SPEED) 40B 2 SEE BELOW BRUSHES, DRIVE MOTOR, 41 2 SEE BELOW ASSEMBLY, PICKUP, DRIVE MOTOR END STOP, CONVEYOR, 29-1/4 LONG REAR STOP, CONVEYOR, 18 LONG 48A CRUMB PAN, ALUMINIZED (WITH OPENINGS) TOOL, HEYCO PLIERS SHAFT, DRIVE, REAR, 35-1/ FLAT WASHER, BRONZE, 1 O.D. X 1/2 I.D SHAFT, DRIVE, FRONT, 17-3/4 CONVEYOR DRIVE MOTOR ITEM 40B ITEM 41 MOTOR RATIO BRUSHES PICKUP SENSOR SPROCKET, CONVEYOR BELT CURRENT : SPACER, NYLON FITS BETWEEN SPROCKETS COLLAR, SPLIT LOCKING BUSHING, BRONZE 3/4" O.D. x 5/8" 1.D SPACER, NYLON 1-1/4" O.D. x 3/4" I.D : : : CURRENT : : : :
24 Standard Finger Configuration and Parts D A A C X C A A D B E B E B X B E B E B Notes RT TO LT MIRROR IMAGE OF FINGER ARRANGEMENT MOTOR PULLEY: BK65 P/N BELT SIZE: BX67 P/N RPM= 1692 A = WLDMT, PLT OTR SL3 W/RASD MANF WLDMT, PLATE, INNER COL W/DAM ASSY, RAISED MANF W/SLD BAFFEL B = PLATE, OUTER S/L WLDMT, PLATE, INNER COL W/DAM ASSY, MANIFOLD W/FULL BAFFEL ALUZ C = PLATE, FULL BLANK ALUZ D = PLATE, BLANK PRTL 2.75 UPR 570 E = PLATE, BLANK PARTIAL ALUZ LWR570 F = G = 24
25 Wiring Diagrams (electrical schematics) MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G volt 50/60 Hz, 1 Phase 45520E2 25
26 26 MIDDLEBY MARSHALL PS570G LADDER DIAGRAM G volt 50/60 Hz, 1 Phase 45520E1
27 27 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G volt 50/60 Hz, 1 Phase AU 46978D
28 28 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G volt 50/60 Hz, 1 Phase CAN 47285C
29 29 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE DN 47263C
30 30 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE DUT 47265C
31 31 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE FR 47257C
32 32 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE GM 47255C
33 33 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE GK 47261C
34 34 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE IT 47253C
35 35 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE SP 47259C
36 36 MIDDLEBY MARSHALL PS570G WIRING DIAGRAM G230 volt 50 Hz, 1 Phase CE UK 45587F2
37 37 MIDDLEBY MARSHALL PS570G LADDER DIAGRAM G230 volt 50 Hz, 1 Phase CE 45587F1
38 NOTES 38
39 NOTES 39
40 40
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