BE2136 CONVEYOR OVEN REPLACEMENT PARTS MANUAL (with WIRING DIAGRAMS)

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1 SPL PF-BD November 12, 2005 BE2136 CONVEYOR OVEN REPLACEMENT PARTS MANUAL (with WIRING DIAGRAMS) Serial Tag Location EFFECTIVE with SERIAL # and AFTER Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production Table of Contents: Page 2 BLODGETT CONVEYOR OVENS, 1400 Toastmaster Drive, Elgin, IL Telephone: Fax Number techsupport@middleby.com

2 Table of Contents Spec Sheet... 3 Key Parts... 5 View of Installation Kit... 6 Parts for Installation Kit... 7 View of Panels, End Plugs and Window... 8 Parts for Panels, End Plugs and Window... 9 View of Right-hand Electrical Compartment Parts for Right-hand Electrical Compartment View of Left-hand Electrical Compartment Parts for Left-hand Electrical Compartment View of Rear Compartment and Blowers Parts for Rear Compartment and Blowers View of Single-Belt Conveyor Parts for Single-Belt Conveyor View of Split-Belt Conveyor Parts for Split-Belt Conveyor Standard Finger Placement and Part Numbers Wiring Diagrams (electrical schematics) Blodgett BE2136 E Volt, 3 Phase ENG/UK/GM/FR/SP 58214D Blodgett BE2136 E Volt, 3 Phase ENG/UK/GM/FR/SP 58267C Blodgett BE2136 E Volt, 3 Phase IT/GR/DN/DU 58245C Blodgett BE2136 E Volt, 3 Phase IT/GR/DN/DU 58269C Blodgett BE2136 E380V CE, 3 Phase UK/GM/FR/SP 58330C Blodgett BE2136 E380V CE, 3 Phase IT/GR/DN/DU 58332C

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5 BE2136 ELECTRIC CONVEYOR OVEN KEY PARTS A , , 15, 16, QTY USED ITEM SINGLE TWIN P/N DESCRIPTION BELT BELT DIGITAL TEMPERATURE CONTROLLER CONVEYOR DRIVE MOTOR W/MAGNET KIT (2-BRUSHES, 2-CAPS) KIT, CONVEYOR SPEED CONTROLER KIT, THERMOCOUPLE BELT, BLOWER, HIGH RPM (2400) 6A BELT, BLOWER, STANDARD RPM (1725) MOTOR, BLOWER, 208/230V, 1/2HP HIGH LIMIT CONTROL MODULE, 240V COOLING FAN (BACKWALL) COOLING FAN (CONTROL COMPARTMENT) AIR SWITCH SOLID STATE RELAY WITH COOLING FAN 208V/240V SOLID STATE RELAY WITH COOLING FAN 380V/480V HEATER 208V 17kW HEATER 240V 17kW HEATER 380V 17kW HEATER 480V 17kW 5

6 View of INSTALLATION KIT 6

7 Parts for INSTALLATION KIT (DOMESTIC) QTY. QTY. QTY. ITEM SINGLE OVEN DOUBLE OVEN TRIPLEOVEN P/N DESCRIPTION TOP PANEL BASE PAD, W/INSULATION 3A /2" (445mm) LEG EXTENSION, FOR SINGLE AND DOUBLE OVENS 3B " (152mm) LEG EXTENSION, FOR TRIPLE OVENS CASTER, WITH FLAT PLATE AND BRAKE CASTER, WITH FLAT PLATE (NO BRAKE) EYEBOLT, 3/4" HEX BOLT, 3/8"-16 x 1" FLAT WASHER, 3/8" LOCKWASHER, 3/8" RESTRAINT CABLE ASSEMBLY LOWER SHELF - (LIP DOWN POSITION) 7

8 View of PANELS, END PLUGS and WINDOW 8

9 Parts for PANELS, END PLUGS and WINDOW ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION ASSEMBLY,WINDOW, w/handle, ITEMS BACK WALL ASSEMBLY, HANDLE, ITEMS COOLING FAN 3 1 M10092 HANDLE, OUTER FINGER GUARD, COOLING FAN 4 1 M10127 HANDLE, INNER THREADED 16 1 See pp CHAIN COVER, UPPER 5 1 M1115 HANDLE, BRACKET (LEFT) 19A END PLUG, TOP 6 1 M1116 HANDLE, BRACKET (RIGHT) 19B END PLUG, BOTTOM FRAME AND WINDOW, ITEMS SLIDE, OUTER SIDE 8 1 M10198 GLASS, 4.1 X WING NUT, PLASTIC 9 1 M1965 ADHESIVE (NOT SHOWN) BRACKET, END PLUG MOUNTING 10 2 M1118 SCREW ATTACHES HANDLE BRACKET, WINDOW HINGE (LEFT) BUMPER BRACKET, WINDOW HINGE (RIGHT) TOP PANEL BLODGETT NAMEPLATE 9

10 View of Right-hand Electrical Compartment 10

11 Parts for Right-hand Electrical Compartment QTY. QTY. ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION DIGITAL TEMPERATURE CONTROLLER KIT, BLOWER/HEAT SELECTOR SWITCH W/ KNOB AND 2 CONTACT BLOCKS KIT, CONVEYOR SPEED CON- TROLLER WITH DIGITAL DISPLAY (INC. ITEM 3A) 3A DIGITAL DISPLAY ONLY KIT, CONVEYOR SELECTOR SWITCH WITH KNOB AND CON- TACT BLOCK QTY. QTY. ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION AIR SWITCH COOLING FAN, 230V FINGER GUARD, COOLING FAN F716A8701 GROUND LUG TERMINAL BLOCK, 3-POLE COVER PLATE, TERMINAL BLOCK ACCESS SENSOR PICKUP 22A BRACKET-PICKUP SENSOR CIRCUIT BREAKER, 0.3A (DRIVE MOTORS) CIRCUIT BREAKER, 8A (BLOWER MOTORS) CIRCUIT BREAKER, 3A (CONTROL CIRCUIT) SAFETY SWITCH CONTACTOR END STOP, CONTACTOR HIGH LIMIT CONTROL MODULE, 240V RESET SWITCH, HIGH LIMIT WITH GREEN LIGHT TRANSFORMER, 230V PRI : 120V SEC, 200VA 22B CLAMP-SECURES BRACKET MOTOR, CONVEYOR DRIVE WITH 2-POLE MAGNET 23A MAGNET 2-POLE 23B ADHESIVE 23C CONVEYOR DRIVE MOTOR- ONLY 23D KIT, 2 BRUSHES & 2 CAPS 23E BRUSH, SOLD INDIVIDUALLY, QTY 2 REQUIRED KIT, THERMOCOUPLE 24A THERMOCOUPLE RFI FILTER 11

12 View of Left-hand Electrical Compartment ELEMENT 12

13 Parts for Left-hand Electrical Compartment ITEM QTY. P/N DESCRIPTION SOLID STATE RELAY WITH COOLING FAN V SOLID STATE RELAY WITH COOLING FAN V WLDMT, HTG ELE 208V 17KW WLDMT, HTG ELE 240V 17KW WLDMT, HTG ELE 380V 17KW WLDMT, HTG ELE 480V 17KW BREAKER, CKT 480VAC 63A 3POLE CONTACTOR, 230V AC COIL 85A SWITCH, INTLCK 10A NO2P KIT, THERMOCOUPLE 6" x 120 6A THERMOCOUPLE GUARD, FINGER FILTER, CE ONLY 13

14 View of Rear Compartment and Blowers 14

15 Parts for Rear Compartment and Blowers ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION INLET RING 12 4 B301A8847 FLAT WASHER, 5/16" 2a BLOWER WHEEL (VIEWED FROM REAR OF OVEN-LEFT HAND) 2b BLOWER WHEEL (VIEWED FROM REAR OF OVEN-RIGHT HAND) RETAINER, TEFLON SEAL 13 4 A3682 LOCK WASHER, 5/16" * PULLEY-MOTOR (HIGH SPEED 2400 RPM) 2.487" DIA. 14A * PULLEY-MOTOR (STANDARD 1725 RPM) 1.80" DIA TEFLON SEAL * PULLEY, BLOWER SHAFT 1.80" DIA BEARING, 5/8" BORE WITH STANDARD GREASE 5A GREASE, MM STANDARD CARTRIDGE SHIM, BEARING BLOWER SHAFT * BELT, (50/60Hz) (HIGH SPEED 2400 RPM) 16A * BELT (STANDARD 1725 RPM) SAFETY SWITCH BACK WALL COUPLING, BLOWER SHAFT COOLING FAN MOTOR, BLOWER, 208/230V, 1/2HP FINGER GUARD, COOLING FAN PLATE, MOTOR MOUNTING 11 4 A3896 SCREW, HEX CAP HEAD 5/16"-18 X 7/8" * BUSHING (HIGH SPEED 2400 RPM)-SPLIT TAPER * SEE BELOW RPM RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N BLWR SHAFT BLWR SHAFT BELT SIZE BELT RPM OF P/N W/SPLIT BUSHING SPLIT BUSH P/N PULLEY PULLEY DESCRIPTION P/N FAN DESCRIPTION HIGH POLY POLY V POLY V SPEED 50 G BUSHING STD POLY V POLY V POLY V SPEED 15

16 View of Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) 16

17 Parts for Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION FRAME, DRIVE SIDE 2 1 < > ASSEMBLY, STANDARD DRIVE SHAFT (INC. ITEMS 3-8) P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION 23 SEE PAGES 10 & 11 ASSEMBLY, CONVEYOR MO- TOR AND PICKUP (INC. ITEM 23a) 23A SEE PAGES 10 & 11 PICKUP 3 1 < > DRIVE SHAFT 4 4 < > SPROCKET, CONV. BELT 24 1 < > SPROCKET, CONVEYOR DRIVE MOTOR, 20T (STANDARD SPEED).317 BORE 5 2 < > SPACER 6 2 < > BUSHING, BRONZE 5/8" I.D. 7 2 < > SPACER, NYLON 8 2 < > BRACKET, DRIVE SUPPORT 9 1 < > ASSEMBLY, HIGH SPEED DRIVE SHAFT (INC. ITEMS 10-11) 10 1 < > DRIVE SHAFT 11 4 < > SPROCKET, CONV. BELT 12 2 < > FLANGE BEARING (HIGH SPEED ONLY) FRAME, IDLER SIDE ASSEMBLY, IDLER SHAFT (INC. ITEMS 15-19) 15 1 < > IDLER SHAFT 16 4 < > SPROCKET, CONV. BELT 17 2 < > BUSHING, BRONZE 5/8" I.D BRACKET, IDLER ADJUSTMT < > BRACKET, IDLER SUPPORT SCREW, IDLER ADJUSTMENT 21 2 < > PIVOT PLATE 24A 1 < > SPROCKET, 22T (HIGH SPEED).314 BORE 25 1 < > SPROCKET, SHAFT DRIVE SHAFT, 20T 5/8 BORE ASSEMBLY, DRIVE CHAIN (INC. ITEM 26a) 26A 1 < > MASTER LINK, DRIVE CHAIN ASSEMBLY, CHAIN COVER-FOR OVENS WITH RIGHT-SIDE CONTROLS BELT, CONVEYOR, 18"/457mm, STANDARD 28A A/R < > 12" SECTION OF BELT CRUMB PAN W/HOLES, ENTRANCE & EXIT END STOP 31A EXIT TRAY, 8"/203mm 31B EXIT TRAY, 20"/508mm PLATE MOTOR COVER ASSY KIT, MASTER LINK 34A SIDE STOP, LEFT 22 4 < > LOCKNUT, HEX 3/8"-16 SS 17

18 View of Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) 18

19 Parts for Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION FRAME, DRIVE SIDE P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION 23A 1 SEE PAGES 10 & 11 PICKUP 2 1 < > ASSEMBLY, SPLIT DRIVE SHAFT, STANDARD AND HIGH SPEED (INC. ITEMS 3-6) 24 2 < > SPROCKET, CONVEYOR DRIVE MOTOR, 20T (STANDARD SPEED).317 BORE 3 1 < > SPLIT DRIVE SHAFT - MAIN 4 1 < > SPLIT DRIVE SHAFT - SLEEVE 5 1 < > FLAT WASHER, BRONZE 6 4 < > SPROCKET, CONV. BELT 7 2 < > SPACER (STANDARD SPEED ONLY) 8 2 < > BUSHING, BRONZE 5/8" I.D. (STANDARD ONLY) 9 2 < > BRACKET, DRIVE SUPPORT (STANDARD ONLY) 10 2 < > FLANGE BEARING (HIGH SPEED ONLY) 24A 2 < > SPROCKET, 22T (HIGH SPEED).314 BORE 25 2 < > SPROCKET, CONVEYOR DRIVE SHAFT, 20T (STANDARD AND HIGH SPEED) 26 1 < > BUSHING, DRIVE SPROCKET 27A ASSEMBLY, DRIVE CHAIN, REAR BELT (LONG - INC. ITEM 27c) 20" 27B ASSEMBLY, DRIVE CHAIN, FRONT BELT (SHORT - INC. ITEM 27C) 12" 27C 2 < > MASTER LINK, DRIVE CHAIN ASSEMBLY, CHAIN COVER FRAME, IDLER SIDE 12 1 < > ASSEMBLY, SPLIT IDLER SHAFT (INC. ITEMS 13-19) BELT, CONVEYOR, 9"/229mm, STANDARD 29A A/R < > 12" SECTION OF BELT 13 1 < > SPLIT IDLER SHAFT - MAIN 14 1 < > SPLIT IDLER SHAFT - SLEEVE 15 1 < > FLAT WASHER, BRONZE 16 4 < > SPROCKET, CONV. BELT 17 2 < > BUSHING, BRONZE 5/8" I.D < > BRACKET, IDLER ADJUSTMT < > BRACKET, IDLER SUPPORT CRUMB PAN, W/HOLES, ENTRANCE & EXIT END STOP 32A EXIT TRAY, 8"/203mm 32B EXIT TRAY, 20"/508mm 33 1 < > KIT, MASTER LINK 34A SIDE STOP, LEFT 20 2 < > SCREW, IDLER ADJUSTMENT 21 2 < > PIVOT PLATE 22 4 < > LOCKNUT, HEX 3/8"-16 SS 23 SEE PAGES 10 & 11 ASSEMBLY, CONVEYOR MO- TOR AND PICKUP (INC. ITEM 23a) 19

20 20 Finger Arrangement P/N Rev. B, 3/8/01

21 Wiring Diagrams (electrical schematics) Blodgett BE2136 E Volt, 3 Phase ENG/UK/GM/FR/SP 58214D 21

22 Blodgett BE2136 E Volt, 3 Phase ENG/UK/GM/FR/SP 58267C 22

23 Blodgett BE2136 E Volt, 3 Phase IT/GR/DN/DU 58245C 23

24 Blodgett BE2136 E Volt, 3 Phase IT/GR/DN/DU 58269C 24

25 Blodgett BE2136 E380VCE, 3 Phase UK/GM/FR/SP 58330C 25

26 Blodgett BE2136 E380VCE, 3 Phase IT/GR/DN/DU 58332C 26

27 NOTES 27

28 28

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