Aluminum Wood Double-Hung Windows

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1 Replacement Parts Table of Contents Exploded View Parts List Liners and Stops Picture Glass Bead and Cutting Schedule Picture Glass Sash Assembly Insulating Sash Low-E Sash Low-E Climate Control Sash Low-E Super Sun Blocker Sash Picture Sash Balances Balance Springs Balance Assembly Balance Hardware Miscellaneous Double-Hung Hardware Fastener Schedule Weatherstripping/Miscellaneous Hurd Windows & Doors Table of Contents

2 Exploded View / Page 1

3 Replacement Parts Parts List Item No. Description 1. Head Jamb 2. Sill Jamb 3. Side Jamb 4. Sill 5. Frost Barrier 6. Head Inside Liner 7. Sill Liner 8. Right and Left Side Inside Liner 9. Head Parting Stop 10. Head Aluminum Extrusion 11. Side Jamb Aluminum Extrusion 12. Top Checkrail Aluminum Extrusion 13. Top Sash Stile Aluminum Extrusion 14. Top Rail Aluminum Extrusion 15. Top Checkrail 16. Top Sash Stiles 17. Top Rail ** 18. Glass 19. Bottom Rail Aluminum Extrusion 20. Lower Sash Stile Aluminum Extrusion 21. Bottom Checkrail Aluminum Extrusion 22. Bottom Rail 23. Lower Sash Stiles 24. Bottom Checkrail 25. Left Side Balance 26. Right Side Balance 27. Side Balance Foam 28. Balance Springs 29. Clutch Pins 30. Clutch Shoes 31. Checkrail Lock 32. Checkrail Keeper 33. Sash Caps 34. U-Shaped Plug 35. Snap-In Rubber Block 36. White Jamb Plug 37. Black Rubber Block 38. Gray Weatherstrip - Top and Bottom Rail 39. Gray Bulb Weatherstrip - Checkrail 40. Pile Weatherstrip - Stiles 41. Nailing Fin Corner Pads 42. Folding Nailing Fin 43. Corner Keys 44. Balance Head Gasket 45. Corner Gaskets ** Picture Glass is available as replacement part. Operable Glass not available as replacement part. Hurd Windows & Doors 39 / Page 2

4 Liners and Stops Item #5 Part No. Frost Barrier White Beige 16 ALWD DH Operating ALWD DH Operating ALWD DH Operating ALWD DH Operating ALWD DH Operating ALWD DH Operating ALWD DH Operating ALWD DH Picture ALWD DH Picture ALWD DH Picture ALWD DH Picture ALWD DH Picture Item #6 Head Inside Liner Part No. 16 ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Head Inside Liner ALWD DH Picture Head Inside Liner ALWD DH Picture Head Inside Liner ALWD DH Picture Head Inside Liner ALWD DH Picture Head Inside Liner ALWD DH Picture Head Inside Liner Note: Parts drawings not to scale. Item #7 Sill Liner Part No. 16 ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Sill Liner ALWD DH Picture Sill Liner ALWD DH Picture Sill Liner ALWD DH Picture Sill Liner ALWD DH Picture Sill Liner ALWD DH Picture Sill Liner / Page 3 Hurd Windows & Doors

5 Replacement Parts Liners and Stops Item #8 Right and Left Side Inside Liner Part No. 14 ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner /36 ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner ALWD DH Right and Left Side Inside Liner Item #9 Head Parting Stop Part No. 16 ALWD DH Head Parting Stop ALWD DH Head Parting Stop ALWD DH Head Parting Stop ALWD DH Head Parting Stop ALWD DH Head Parting Stop ALWD DH Head Parting Stop ALWD DH Head Parting Stop Picture Glass Bead (Not Shown) Par t No. Lineal ALWD DH Picture Wood Glass Bead Picture Glass Bead and Cutting Schedule 1/16" x 9/16" Black Foam Glaze Tape (200' per Roll) /16" x 9/16" x 50 Roll Black Foam Glaze Tape Glazing tape used between the interior face of the glass and the wood glass bead. Cutting Schedule - Rails and Stiles Rails (2 ea.) Stiles (2 ea.) 36" Glass 37-5/8" 42" Glass 41-13/64" 62" Glass 61-13/64" 44" Glass 45-5/8" 46" Glass 45-13/64" 66" Glass 65-13/64" 48" Glass 49-5/8" 50" Glass 49-13/64" 70" Glass 69-13/64" 56" Glass 57-5/8" 54" Glass 53-13/64" 74" Glass 73-13/64" 64" Glass 65-5/8" 58" Glass 57-13/64" Note: Parts drawings not to scale. Hurd Windows & Doors 41 / Page 4

6 Picture Glass Insulating Picture Glass Item #18 (Used in windows manufactured after February 19, 2003) Standard Low-E Glass Size Part No. Part No. 36-1/2 x 41-1/ /2 x 45-1/ /2 x 49-1/ /2 x 53-1/ /2 x 57-1/ /2 x 61-1/ /2 x 65-1/ /2 x 69-1/ /2 x 73-1/ /2 x 81-1/ /2 x 85-1/ /2 x 41-1/ /2 x 45-1/ /2 x 49-1/ /2 x 53-1/ /2 x 57-1/ /2 x 61-1/ /2 x 65-1/ /2 x 69-1/ /2 x 73-1/ /2 x 81-1/ /2 x 85-1/ /2 x 41-1/ /2 x 45-1/ /2 x 49-1/ /2 x 53-1/ /2 x 57-1/ /2 x 61-1/ /2 x 65-1/ /2 x 69-1/ /2 x 73-1/ /2 x 81-1/ /2 x 85-1/ * Climate Control and Super Sun Blocker do not have part numbers. Tech Tip: Hurd recommends glass only for replacement. Climate Control Low-E Super Sun Blocker Continued on next page 42 / Page 5 Hurd Windows & Doors

7 Replacement Parts Continued from previous page Picture Glass Picture Glass Item #18 (Used in windows manufactured after February 19, 2003) Low-E Insulating Standard Low-E Climate Super Control* Sun Blocker * Glass Size Part No. Part No. 56-1/2 x 41-1/ /2 x 45-1/ /2 x 49-1/ /2 x 53-1/ /2 x 57-1/ /2 x 61-1/ /2 x 65-1/ /2 x 69-1/ /2 x 73-1/ /2 x 81-1/ /2 x 85-1/ /2 x 41-1/ /2 x 45-1/ /2 x 49-1/ /2 x 53-1/ /2 x 57-1/ /2 x 61-1/ /2 x 65-1/ /2 x 69-1/ /2 x 73-1/ * Climate Control and Super Sun Blocker do not have part numbers. Tech Tip: Hurd recommends glass only for replacement. Hurd Windows & Doors 43 / Page 6

8 Sash Assembly Low-E Glass Size Frame Size 16x /32 x 36-5/8 16x /32x40-5/8 16x /32x48-5/8 16x /32x52-5/8 16x /32x56-5/8 16x /32x60-5/8 16x /32x64-5/8 16x /32x68-5/8 16x /32x72-5/8 16x /32x76-5/8 16x /32x80-5/8 16x /32x88-5/8 16x /32x92-5/8 20x14 20x16 20x20 20x22 20x24 20x26 20x28 20x30 20x32 20x34 20x36 20x40 20x /32x36-5/ /32x40-5/ /32x48-5/ /32x52-5/ /32x56-5/ /32x60-5/ /32x64-5/ /32x68-5/ /32x72-5/ /32x76-5/ /32x80-5/ /32x88-5/ /32x92-5/8 Insulating Standard Climate Control Super Sun Blocker 24x14 24x16 24x20 24x22 24x24 24x26 24x28 24x30 24x32 24x34 24x36 24x40 24x /32x36-5/ /32x40-5/ /32x48-5/ /32x52-5/ /32x56-5/ /32x60-5/ /32x64-5/ /32x68-5/ /32x72-5/ /32x76-5/ /32x80-5/ /32x88-5/ /32x92-5/8 28x14 28x16 28x20 28x22 28x24 28x26 28x /32x36-5/ /32x40-5/ /32x48-5/ /32x52-5/ /32x56-5/ /32x60-5/ /32x64-5/8 Tech Tip: Sash size = Glass width + 2-9/16 Glass height /16 Continued on next page 44 / Page 7 Hurd Windows & Doors

9 Continued from previous page Replacement Parts Sash Assembly Low-E Glass Size Frame Size 28x /32 x 68-5/8 28 x /32 x 72-5/8 28 x /32 x 76-5/8 28 x /32 x 80-5/8 28 x /32 x 88-5/8 28 x /32 x 92-5/8 32 x /32 x 36-5/8 32 x /32 x 40-5/8 32 x /32 x 48-5/8 32 x /32 x 52-5/8 32 x /32 x 56-5/8 32 x /32 x 60-5/8 32 x /32 x 64-5/8 32 x /32 x 68-5/8 32 x /32 x 72-5/8 32 x /32 x 76-5/8 32 x /32 x 80-5/8 32 x /32 x 88-5/8 32 x /32 x 92-5/8 Insulating Standard Climate Control Super Sun Blocker 36 x /32 x 36-5/8 36 x /32 x 40-5/8 36 x /32 x 48-5/8 36 x /32 x 52-5/8 36 x /32 x 56-5/8 36 x /32 x 60-5/8 36 x /32 x 64-5/8 36 x /32 x 68-5/8 36 x /32 x 72-5/8 36 x /32 x 76-5/8 36 x /32 x 80-5/8 40 x /32 x 36-5/8 40 x /32 x 40-5/8 40 x /32 x 48-5/8 40 x /32 x 52-5/8 40 x /32 x 56-5/8 40 x /32 x 60-5/8 40 x /32 x 64-5/8 40 x /32 x 68-5/8 40 x /32 x 72-5/8 40 x /32 x 76-5/8 40 x /32 x 80-5/8 Tech Tip: Sash size = Glass width + 2-9/16 Glass height /16 Hurd Windows & Doors 45 / Page 8

10 Picture Sash Assembly Picture Sash Low-E Glass Size Frame Size 32x /8 x 48-5/8 32x /8x52-5/8 32x /8x56-5/8 32x /8x60-5/8 32x /8x64-5/8 32x /8x68-5/8 36x42 36x46 36x50 36x54 36x58 36x62 36x66 36x70 36x74 36x82 36x86 44x42 44x46 44x50 44x54 44x58 44x62 44x66 44x70 44x74 44x82 44x /8x48-5/8 41-3/8x52-5/8 41-3/8x56-5/8 41-3/8x60-5/8 41-3/8x64-5/8 41-3/8x68-5/8 41-3/8x72-5/8 41-3/8x76-5/8 41-3/8x80-5/8 41-3/8x88-5/8 41-3/8x92-5/8 49-3/8x48-5/8 49-3/8x52-5/8 49-3/8x56-5/8 49-3/8x60-5/8 49-3/8x64-5/8 49-3/8x68-5/8 49-3/8x72-5/8 49-3/8x76-5/8 49-3/8x80-5/8 49-3/8x88-5/8 49-3/8x92-5/8 Insulating Standard Climate Control Super Sun Blocker 48x42 48x46 48x50 48x54 48x58 48x62 48x66 48x70 48x74 48x82 48x /8x48-5/8 53-3/8x52-5/8 53-3/8x56-5/8 53-3/8x60-5/8 53-3/8x64-5/8 53-3/8x68-5/8 53-3/8x72-5/8 53-3/8x76-5/8 53-3/8x80-5/8 53-3/8x88-5/8 53-3/8x92-5/8 Tech Tip: Sash size = Glass width + 2-9/16 Glass height /16 Continued on next page 46 / Page 9 Hurd Windows & Doors

11 Continued from previous page Replacement Parts Sash Assembly Picture Sash Low-E Glass Size Frame Size 56x /8 x 48-5/8 56x /8x52-5/8 56x /8x56-5/8 56x /8x60-5/8 56x /8x64-5/8 56x /8x68-5/8 56x /8x72-5/8 56x /8x76-5/8 56x /8x80-5/8 56x /8x88-5/8 56x /8x92-5/8 64x42 64x46 64x50 64x54 64x58 64x62 64x66 64x70 64x /8x48-5/8 69-3/8x52-5/8 69-3/8x56-5/8 69-3/8x60-5/8 69-3/8x64-5/8 69-3/8x68-5/8 69-3/8x72-5/8 69-3/8x76-5/8 69-3/8x80-5/8 Insulating Standard Climate Control Super Sun Blocker Tech Tip: Sash size = Glass width + 2-9/16 Glass height /16 Hurd Windows & Doors 47 / Page 10

12 Balances Item #28 Balance Springs Width 16, 20 24, 28 30, 36, 40 Top Bottom Top Bottom Top Bottom Height Part Part Part Part Part Part / / Page 11 Hurd Windows & Doors

13 Balances Items #25 & #26 (Includes Items #27, #28, and #30) Balance Assembly Width 16, 20 24, 28 32, 36 and 40 Height Left Right Left Right Left Right White Balance Assembly 12" " " " " " " / " Beige Balance Assembly 12" " " " " " " " " /36" " " " Note: Beige balances are used in Bronze, Sand, Green, Eggshell, and Brick Red Aluminum Wood Double-Hung units. Balance Hardware Item No. Descr iption White Beige 44 ALWD DH Balance Head Gasket - White Not Shown ALWD DH Balance Head Gasket - Beige Nylon Spacer Standoff Not Shown #8 x 1-1/4" Balance Anchor Screw Not Shown Balance Dust Pad Hurd Windows & Doors 49 / Page 12

14 Clutch Pin Miscellaneous Items #29 - #37 Double-Hung Hardware Part No. Item No. Description Left Right 29 ALWD DH Clutch Pin - Balance #7x7/8"PHFHScrew(2) Checkrail Keeper #7x1-1/2"PHFHScrew(2) Clutch Shoe #7x7/8"PHFHScrew(4) Checkrail Lock 30 ALWD DH Clutch Shoe (White) ALWD DH Checkrail Lock ALWD DH Checkrail Lock - White ALWD DH Checkrail Keeper ALWD DH Checkrail Keeper - White (32", 36" and 40" Glass Widths Require 2) ALWD DH Sash Cap - White Sash Cap ALWD DH Sash Cap - Brown ALWD DH Sash Cap - Sand ALWD DH Sash Cap - Green U-Shaped Plug 34 ALWD DH U-Shaped Plug Snap-In Rubber Block 35 ALWD DH Snap-In Rubber Block White Jamb Plug 36 ALWD DH White Jamb Plug Black Rubber Block 37 ALWD DH Black Rubber Block Balance Spring End Clip ALWD DH Balance Spring End Clip N/A Not Shown Lock Shim Note: Parts drawings not to scale. 50 / Page 13 Hurd Windows & Doors

15 Miscellaneous Fastener Schedule Descr iption Where Used Qty. Par t No. #7x7/8 PHFHScrew Clutch pin to top sash #7 x 1-1/2 PH FH Screw Clutch pin to bottom sash #7 x 7/8 PH FH Screw Lock and keeper to checkrails #7 x 7/8 PH FH Screw - White Lock and keeper to checkrails #4 x 5/8 PH FH Screw - White Sash caps to sash #4x5/8 PHFHScrew-Bronze #4 x 5/8 PH FH Screw - Sand #4 x 5/8 PH FH Screw - Green Items #38 - #42 Weather str ipping/miscellaneous Item No. Descr iption Where Used Par t No. 38 Gray Weatherstrip Bottom Rail of Lower Sash and Top Rail of Top Sash Between Sash and Filler Strip on ALWD DH Picture units Lineal PVC Gray Bulb Weatherstrip Checkrail Not Shown 3/8 Bulb Weatherstrip Oversize Service Part Pile Weatherstrip Stiles of Top and Bottom Sash 42 Folding Nailing Fin Head and Side Folding Nailing Fin Sill Note: Folding Nailing Fin can be purchased in cartons of 200 pcs. per size and 100 pcs. lineal footage ( pieces). Not Shown Aluminum Drip Cap - White Aluminum Drip Cap - Eggshell Aluminum Drip Cap - Bronze Aluminum Drip Cap - Brick Red Aluminum Drip Cap - Sand Aluminum Drip Cap - Green Head and Side Folding Nailing Fin Sill Folding Nailing Fin Note: Parts drawings not to scale. Hurd Windows & Doors 51 / Page 14

16 Notes 52 / Page 15 Hurd Windows & Doors

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