Production Location. Sahin Engine Barings
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1 2015
2 Production Location Sahin Engine Barings
3 Introduction Sahin is the first and the only integrated engine bearing manufacturer in Turkey since 1955 celebrating its 60th year this year. In 1969 Sahin signed license agreement with Glacier Metal Company which lasted for 20 years and started thin-wall steel backed bearing production. Today the company has over a thousand bearing molds, and provides products for various types of petrol and diesel engines worldwide and expands its product range every year. With its solid experience and engineering know-how in the industry, Sahin is able to meet all new requirements. Sahin has been a supplier of leading OEM s and serves both domestic and world markets, a brand known for its quality, reliability and extensive aftersales service. Sahin Engine Barings
4 Products Sahin Engine Barings
5 New Transfer Line A transfer line from MIBA has started test productions in April 2015, the line has the latest developments of MIBA on plain bearing production. Sahin Engine Barings
6 Facility Concept Sahin Engine Barings
7 Facility Concept Sahin Engine Barings
8 Quality Certificates certificates since ISO obsolete QS obsolete ISO ISO ISO ISO ISO /Q4 planned ISO /Q2 planned SAHIN ENGINE BEARINGS
9 Measurement lab Dimensional Measurement Lab 3D Measurement Device (DEA) Coating Thickness Measurement Device / Magnetic ind. Profile Projector Roundness Measurement Device Wall Thickness Measurement Device Semi-height Measurement Device Hardness Measurement MicroVickers Rockwell B/C Surface Quality Measurement Surface Roughness Band Tensile Measurement Tensile Test Device Sahin Engine Barings
10 Chemistry lab Determination of Ph (ph meter / electrometric) Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia (Atomic Absorption Spectrometer / A.A.S method) Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method) Determination of Sn,Cu on overlay - (Atomic Absorption Spectrometer / A.A.S method) Analysis of Fe, Al and Cu bearing material (Vacuum Optical Emission Spectrometer / optical emission)
11 Test lab Own design Material fatigue measurement and wear Fatigue test machine Load vs time Torque vs time Top bearing temperature Bottom bearing temperature Oil temperature vs time SAHIN ENGINE BEARINGS
12 Other labs Metallography Lab Examination of inner structure Cutting machine Polishing machine Microscope and PP10 Digital Camera System Calibration Lab Calibration Semi-height measurement device (load cell)
13 Die & Tool Design Workshop Milling machine Lathe Surface grinding machine Cylindrical grinding machine Drilling machine All tools, dies, moulds are designed in-house by the Engineer Team. The R&D Department of Şahin Engine Bearings works to add value for customers by improving current products and developing new products; the department sees itself as partners with the customers.
14 Strengths - low external ppm (< 50 ppm) - copper based sinter bimetal production plant (sister company) - in-house plating line - fast and flexible production - state of the art MIBA transfer line - extensive product portfolio - tailor made possibilities (Branding / Packaging etc.) - OEM culture since early 1970 s (Renault supplier for 20 years) - in-house machine production capabilitiy SAHIN ENGINE BEARINGS
15 Customers OEM / Current -Türk Traktor CNH / Fiat Tractor Turkey -Tumosan / Fiat Tractor Turkey -Basak Traktor / Steyr Turkey -Millat / Perkins Pakistan -Alghazi Tractors / Perkins Pakistan *CNH / Tier 4 Project / all tests are approved Italy OES / Current - Ford Turkey - Tofas / Fiat Turkey - Temsa / Mitsubishi Turkey - Karsan / Peugeot Turkey - Türk Traktor CNH / Fiat Tractor Turkey - Otoyol / Iveco Turkey
16 Customers Domestic Aftermarket Dealer Engine Groups - Fiat Renault Peugeot - Ford - Opel VW - Lada-Skoda - Hyundai, Kia, Mazda, Mitsubishi, Nissan - Cummins - Ford Tractor - Fiat Tractor - Perkins/MF - John Deere - Lister, Valmet, UTB, Same, Zetor Export Aftermarket - South America - Middle East - Europe - East Europe - North and South Africa - CIS Countries
17 OE/Aftermarket Sales Breakdown 90% 80% 70% 70% SALES RATIO 77% 60% 56% 50% 40% 30% 20% 10% 30% 23% 44% 0% TOTAL DOMESTIC EXPORT OE/OES IAM SAHIN ENGINE BEARINGS
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