Burrs Burrs Table of Contents General Information Tool drive Contents Page Tool drive Contents Page Resharpening Ordering instructions

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1 Bus

2 Bus Tble of Contents Bus Genel Infomtion Tool dive Contents Pge Genel infomtion The fst wy to the best tool 4-5 TC bus (TC = tungsten cbide) TC bus 6-17 shnk mm shnk 6 mm shnk 8 mm Tool dive Contents Pge HSS cuttes (HSS = High-pefomnce, high-speed steel) HSS oty cuttes 4-49 shnk 6 mm HSS oty cuttes Specil shpes shnk 6 mm PFERD offes n extensive nge of top qulity tools. The high qulity nd wide poduct nge cn povide the ight tool fo ech ppliction, ensuing tht evey tsk cn be cied out optimlly nd efficiently. Thnks to vey good stock emovl pefomnce ove the entie sevice life, these tools delive outstnding esults in minimum time. PFERD-tool poduction technology is cetified in ccodnce with EN ISO Technicl custome suppot Reshpening Tungsten cbide bus cn usully be egound (this is not ecommended fo tungsten cbide bus of shnk mm fo economic esons)! Accoding to the level of we, the following diffeentition is mde: 1. Tungsten cbide bus, tht hve become blunt duing noml use. 2. Tungsten cbide bus tht e extemely won nd e.g. hve boken teeth o dmged shnks. Odeing instuctions Plese stte the -numbe o ode no., cut nd shnk dimete when odeing. If no detils e povided, the cut nd shnk 6 mm will be deliveed. In the cse of tungsten cbide bus with shnk mm, the cut 5 will be deliveed. TC bu sets shnk mm 17 shnk 6 mm 18 HSS engving cuttes 51 shnk 6 mm Ou sles consultnts will be gld to visit you to ddess ll mchining optimistion issues. Togethe with you, PFERD will develop ppliction-elevnt solutions fo pocessing diffeent mteils. Plese just contct us. You will find ou woldwide sles ddesses t Ou poduction specilists will decide whethe e-ginding mkes economic o technicl sense in ech individul cse. Plese tlk to ou sles consultnts. Sfety ecommendtions Odeing exmples: TC bus ZYAS C ➊ ➋ ➌ ➍ ➎ TC bus with long shnk shnk mm, shnk 75 mm shnk 6 mm, shnk 150 mm Dive spindle 2 extensions TC bus HICOAT -cotings TC bus 0-4 fo tough pplictions TC bus fo 5-8 /non-feous metls TC bus 9-40 fo GRP/CRP TC mico bus X HSS step dill, HSS hole sws, TC hole cuttes Stight gindes HSS oty cutte sets shnk 6 mm 52 shnk mm 54 HSS 5-54 finishing cuttes shnk mm HSS step dill 55 HICOAT HSS hole sws Sets nd ccessoies TC hole cuttes nd ccessoies Powe dills Poducts mde to ode If you cnnot find the solution fo you pticul ppliction in ou poduct ctlogue, we cn poduce bus in pemium PFERD qulity tilo-mde to meet the equiements of you job. We will tke into ccount you specifictions nd wishes, dwings elting to cuts, shnk dimetes, specil s, specil shpes nd cotings. Just cll ou sles consultnt! Ou specilist tem fo poduction-elted specilly-mde tools will be gld to help! Use of obots Tungsten cbide bus fom PFERD cn be used with obots. Depending on the opeting conditions, it my be necessy to decide which bu is the best suited fo you ppliction. Just cll ou sles consultnt. = We eye potection! = We heing potection! Red the instuctions! (Plese obseve the ecommended = RPM, in pticul fo bus with long shnks!) PFERD pckging All cuttes nd bus e pcked individully nd supplied in study elible plstic boxes. The pckging potects the qulity of the cutting edges. Plese efe to the poduct tbles fo the pckging units (VE). The pckging unit contins technicl infomtion, the ode numbe, -Code, the ticle numbe nd the btch numbe (poduction infomtion). PFERD TOOL-CENTER All cuttes nd bus cn be ttctively pesented using the PFERD TOOL-CENTER o othe selling ids. Also, PFERD offes lockble disply s n ttctive nd secue sles pomotion unit. If you e looking to pesent specil poduct fmily to pticul tget goup o e plnning sles pomotion, then ou sles consultnts will be hppy to help you dw up pomotionl concept with the mtching choice of tools RBF C ➊ ➌ ➍ ➎ How to ode: ➊ Shpe ➋ Fo cylindicl shpe with end cut ➌ Bu x hed ➍ ➎ Cut Step dill STB HSS 04-20/8 HC-FE ➊ ➋ ➌ ➍ How to ode: ➊ Step dill ➋ Smllest - lgest dilling step ➌ di ➍ Coting Flexible shft dives Box column dills 2 I I

3 Mounted Points Mounted Points I 1 Dimond nd CBN Tools 205 Bus The Fst Wy to the Best Tool Bus The Fst Wy to the Best Tool Woking fom ➊ Appliction ➋ Mteil goup ➌ Appliction vints - stndd pplictions - pofessionl pplictions - high-pefomnce pplictions - poblem pplictions gives you n oveview of suitble bus, oty cuttes, hole sws, hole cuttes nd step dills fom the PFERD-pogm nd fcilittes the selection of the ight tool. ➊ Pocessing tsks Appliction exmples ➋ Mteil goup ➌ Stndd pplictions Pge ➌ Pofessionl pplictions ➌ High-pefomnce pplictions ➌ Poblem pplictions Hd to ccess es Tooth chipping / filue Pge Pge Pge Pge Steel, cst steel, stinless steel (INOX), cst ion HSS oty cuttes 4-54 TC bus with long shnk TC bus 6-18 TC bus HICOAT -cotings TC bus fo tough 0-4 pplictions Combintion bus with extensions 2 Debuing, milling out in peption fo build-up welding, mchining of welded joints, mchining of contous, Non-feous metls, bss, coppe, bonze, titnium HSS oty cuttes 4-54 TC bus 5-8 TC bus with long shnk TC bus 5-8 TC bus fo tough 0-4 pplictions TC bus HICOAT -cotings Combintion bus with extensions 2 chmfeing, sinking, clening cst mteil High-tempetue esistnt mteils, nickel bsed lloys, coblt bsed lloys TC bus 6-18 TC bus with long shnk TC bus 6-18 TC bus fo tough 0-4 pplictions TC bus HICOAT -cotings Combintion bus with extensions 2 Aluminium of the mchinbility clssifictions SOFT, TOUGH, HARD Fo moe infomtion, plese efe to the PRAXIS PFERD Tools fo Use on Aluminium. HSS oty cuttes 4-54 TC bus 5-8 TC bus HICOAT -cotings Combintion bus with extensions 2 Timming, contou milling, cutting out Fibe-einfoced plstics (GRP/CRP) HSS oty cuttes 4-54 TC bus fo GRP/CRP 9-40 TC bus fo GRP/CRP 9-40 TC bus 5-8 TC bus HICOAT -cotings Combintion bus with extensions 2 Fine mchining, sttiony inne concentic milling Cutting out ound openings Steel, cst steel, stinless steel (INOX), cst ion Steel, cst steel, stinless steel (INOX), cst ion, non-feous metls, luminium of the mchinbility clss SOFT, TOUGH, HARD, fibe-einfoced plstics (GRP/CRP) 20 Fo detiled infomtion concening mounted points plese efe to ctlogue 20. HSS step dill HICOAT 55 HSS hole sws TC mico bus X Fo detiled infomtion nd odeing dt on dimond nd CBN Combintion bus tools, plese efe to ctlogue 205. with extensions 2 HSS step dill HICOAT 55 HSS hole sws TC hole cuttes Combintion HSS hole sws with shnk extensions 61 Fo pplictions with high impct lods nd tooth chipping poblems, ou sles consultnts will be hppy to dvise you on n individul bsis. Just cll ou sles consultnt. Ou specilist tem fo poductionelted custom tools will be hppy to help! TC hole cuttes I I 5

4 Tungsten Cbide Bus PFERD-Cuts nd thei Applictions Tungsten Cbide Bus Appliction Exmples nd Recommendtions Cut 1 (confoms to DIN C) Suitble fo cose mchining of light metls, plstics, non-feous metls, steel nd cst ion. Cut PLUS Suitble fo cose mchining of hd luminium lloys with n Sicontent of > 12% nd non-feous metls. High mchining pefomnce thnks to specilly developed tooth geomety. PFERD tungsten cbide bus e designed fo mchining mteils of vitully ny stength. The pefect combintion of tungsten cbide, shpe nd cut geomety nd, if equied, cotings, mke this possible. Advntges Recommendtions fo use Optimum powe output nd RPM of the powe souce (i-poweed o electic mchine, flexible shft system) e necessy conditions fo n cost-effective use of tungsten cbide bus. Cut (confoms to DIN MY) Cut (confoms to DIN MX) Cut 4 (confoms to DIN MX) Suitble fo high cose stock emovl nd good sufce finish on cst ion, steel < 60 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys. Simil to cut, but with coss cut. Suitble fo high cose stock emovl on cst ion, steel < 60 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys. Suitble fo mchining when high stock emovl is equied. Cetes shot chips nd good sufce qulity on stinless steels (INOX), steel < 60 HRC, high hetesistnt mteils such s e.g. nickel-bsed lloys, coblt-bsed lloys. Cut FVK Cut FVKS Cut R Suitble fo timming nd contou milling of fibe-einfoced plstics GRP nd CRP, hd ubbe nd themoplstics. Thnks to the high level of concentic ccucy, suitble fo use in sttiony mchines s well s mnul pplictions. These bus with n end cut llow both dilling nd cutting tsks to be pefomed. Simil to cut FVK. Due to the specil tooth design, suitble fo smooth milling on mchines nd obots with high feed tes. These bus with n end cut llow both dilling nd cutting tsks to be pefomed. With exteme impct esistnce, these bus lso povide high wp ngle >1/. Suitble fo mchining with high stock emovl on cst ion, steel <55 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys. The high concenticity llows the opeto to wok moe sfely, educes tool dive we, povides smooth opeting ction, pevents chtte mks, inceses tool life nd stock emovl pefomnces. Appliction exmples Debuing. Contouing. Milling in peption fo build-up welding. Weld dessing. Milling of cute-ngled sufces. Inne contou wok, i.e. peiphel nd fce milling. Shpes nd cuts fo TC bus nd HSS oty cuttes We theefoe ecommend tht you: Use highest possible speeds. Plese obseve ou ecommendtions fo speed/cutting speed. Fo sttiony use o when countesinking with 60 use of the bu, wok in these instnces t.000 RPM o less. Only use igid clmping systems/dives s impcts nd chtteing on the tools led to pemtue we. Do not chose too smll bu clmping depth. In genel the minimum clmping depth is 2/ of the shft. Fo the cost-effective use of bus with dimete > 6 mm tool dive output of wtts is equied used t the highe cutting speeds. When using bus with cose cuts (e.g. cut), even highe tool dive outputs of wtts e of dvntge. The speed cn be substntilly incesed with low stock emovl (debuing, chmfeing, light sufce wok). The DIN Stndds Institute uses specific code system to denote the shpe (DIN 802) nd cut (DIN 80) of these bus. The tbles compe the shpes nd cuts between the PFERD nd DIN codes. We ecommend substntilly loweing the speed to void dmge to mteils which do not conduct het well, such s stinless steel (INOX), titnium lloys etc. Avoid mking the shnk nd tool tun blue. If subjected to excessive tempetues, the soldeing connection between the bu hed nd the shnk becomes less igid. The hed my te off. The bu contct sufce to the wokpiece should not totl moe thn thid of the cicumfeence. An excessively lge wp ngle > 1/ pevents smooth milling behviou. This esults in cut bekge. If n enlcement ngle > 1/ cnnot be voided, we ecommend cuts R nd RS. When mchining vey cloying mteils, the use of suitble lubicnt such s cutting oil, gese, keosene, chlk o simil is ecommended, to pevent the cut fom clogging up. Shpe PFERD shpes DIN shpes PFERD cuts DIN cuts ZYA ZYA 1 C ZYAS ZYA S 2 (HSS with chip beke) - Cut 5 (confoms to DIN F) Cut Suitble fo fine debuing of stinless steel (INOX), high het-esistnt mteils such s e.g. nickel bsed, coblt bsed lloys. Suitble fo cose mchining with high stock emovl of luminium nd luminium lloys, light metls, non-feous metls nd plstics. Cut RS Simil to cut R, but with smooth milling behviou, cetes shote chips. Due to the exteme impct esistnce, cn lso be used with high wp ngle > 1/ nd unde impcting lods. Suitble fo cose mchining with high stock emovl on cst ion, steel < 55 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys. B - (HSS with chip beke) - KUD KUD MY WRC WRC MX SPG SPG 4 MX SKM SKM 5 F RBF RBF - KEL KEL PLUS - TRE TRE FVK - WKN WKN FVKS - WKNS WKN S R - Cut MZ Suitble fo fine smooth milling of boeholes up to 12 mm nd fo vey fine mchining with high sufce qulity of mteil hdnesses < 60 HRC. KSJ KSJ RS - KSK KSK MZ - R - - specil cut - V - N - 6 I I 7

5 Tungsten Cbide Bus Tungsten Cbide Bus Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Cut 1 (confoms to DIN C) Cut (confoms to DIN MY) Cut (confoms to DIN MX) Cut 4 (confoms to DIN MX) Cut 5 (confoms to DIN F) Cylindicl bu ccoding to DIN 802 with cicumfeentil cut confoming to DIN ZYA 041/6 C Plese stte equied cut. Cylindicl shpe ZYA Recommended ottionl speed nge ➍ Estblish the cutting speed nge. To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be pocessed. ➋ Detemine the type of ppliction. ➌ Select the cut. ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Non-hdened, Constuction steels, m/min Cose mchining = non-het teted cbon steels, high stock emovl m/min steels up to tool steels, 1200 N/mm² non-lloyed steels, (< 8 HRC) cse-hdened steels, cst steels m/min low stock emovl Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Hdened, het-teted steels exceeding 1200 N/mm² (> 8 HRC) Rust nd cid-esistnt steels Soft non-feous metls Hd non-feous metls High-tempetue esistnt mteils Gey cst ion, white cst ion Exmple: Tungsten cbide bu, cut Dimete: 12 mm. Cose mchining of non-hdened nd nonhet-teted steels. Cutting speed: m/min Rottionl speed: RPM Tool steels, tempeing steels, lloyed steel, cst steels To detemine the ecommended ottionl speed [RPM], plese poceed s follows: Austenitic nd feitic stinless steels Alu-lloys, bss, coppe, zinc Bonze, titnium/titnium lloys, hd lu-lloys (high Si content) Nickel bsed lloys, coblt bsed lloys (icft engine nd tubine constuction) Cst ion with flke gphite EN-GJL, with nodul gphite cst ion EN-GJS, white nneled cst ion EN-GJMW, blck cst ion EN-GJMB ➎ Di. Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl ➎ Select the equied bu dimete. ➏ The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge [RPM] m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min ➏ Cutting speed [m/min] Rottionl Speed [RPM] Ode No. Cuts Bu x ø mm ZYA 0210/ x ZYA 01/ x ZYA 0607/ x ZYA 061/ x ZYA 041/ x ZYA 0616/ x ZYA 0820/ x ZYA 101/ x ZYA 1020/ x ZYA 1025/ x ZYA 1225/ x ZYA 1625/ x ø 8 mm ZYA 1225/ x ZYA 1625/ x Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut confoming to DIN ZYAS 0820/6 C Plese stte equied cut. Ode No. Cuts 4 5 Cylindicl shpe with end cut ZYAS Bu x ø mm with end cut ZYAS 0210/ x ZYAS 01/ x ZYAS 0607/ x ZYAS 061/ x with end cut ZYAS 041/ x ZYAS 0616/ x Continued on next pge. 8 I I 9

6 Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Cylindicl shpe with end cut ZYAS Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut confoming to DIN ZYAS 0820/6 C Plese stte equied cut. Genel-use shpe (combintion of cylindicl nd bll shpes). Cylindicl shpe with dius end ccoding to DIN 802 with cut confoming to DIN WRC 041/6 C Plese stte equied cut. Cylindicl shpe with dius end WRC Continued fom lst pge. Ode No. Cuts 4 5 Bu x Ode No. Cuts Bu x with end cut ZYAS 0820/ x ZYAS 101/ x ZYAS 1020/ x ZYAS 1025/ x ZYAS 1225/ x ZYAS 1625/ x ø 8 mm with end cut ZYAS 1225/ x Bll shpe KUD Bll shpe bu ccoding to DIN 802 with cut confoming to DIN KUD 040/6 C Plese stte equied cut. ø mm WRC 0210/ x WRC 01/ x WRC 061/ x WRC 041/ x WRC 0616/ x WRC 0820/ x WRC 1020/ x WRC 1025/ x WRC 1225/ x WRC 1625/ x ø 8 mm WRC 1020/ x WRC 1225/ x WRC 1625/ x Flme shpe bu ccoding to ISO 7755/8, cut confoming to DIN B 0820/6 C Plese stte equied cut. Flme shpe B Ode No. Cuts Bu x ø mm KUD 002/ x KUD 040/ x KUD 0605/ x KUD 040/ x KUD 0605/ x KUD 0807/ x KUD 1009/ x KUD 1210/ x KUD 1614/ x KUD 2018/ x ø 8 mm KUD 1210/ x KUD 1614/ x KUD 2018/ x Ode No. Cuts 5 Bu x ø mm B 007/ x 7 7 0,8 1 4 B 061/ x 1 4 1,0 1 6 B 0820/ x , B 120/ x ,1 1 5 B 165/ x , I I 11

7 Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Pointed tee shpe SPG Pointed tee shpe bu ccoding to DIN 802 with cut confoming to DIN 80, flttened tip SPG 0618/6 C Plese stte equied cut. Conicl pointed shpe bu ccoding to DIN 802 nd cut confoming to DIN 80, flttened tip SKM 0618/6 C Plese stte equied cut. Conicl pointed shpe SKM flttened tip flttened tip α Ode No. Cuts Bu x Ode No. Cuts Bu x ø mm SPG 007/ x SPG 01/ x SPG 061/ x SPG 0618/ x SPG 1020/ x SPG 1225/ x SPG 120/ x SPG 160/ x ø 8 mm SPG 1020/ x SPG 1225/ x SPG 160/ x Conicl shpe with dius end KEL α Conicl shpe bu with dius end ccoding to DIN 802 nd with cut confoming to DIN KEL 1020/6 C Plese stte equied cut. ø mm SKM 007/ x SKM 011/ x SKM 061/ x SKM 0618/ x SKM 1020/ x SKM 1225/ x ø 8 mm SKM 1225/ x Tee shpe with dius end bu ccoding to DIN 802 with cut confoming to DIN RBF 0618/6 C Plese stte equied cut. Tee shpe with dius end RBF Ode No. Cuts Bu x Ode No. Cuts Bu x KEL 1020/ x ,9 1 2 KEL 1225/ x , 1 46 KEL 120/ x , KEL 160/ x , ø 8 mm KEL 1225/ x , 1 5 KEL 120/ x , ø mm RBF 007/ x 7 7 0, RBF 061/ x 1 4 1,5 1 6 RBF 0618/ x , RBF 0820/ x , RBF 1020/ x , RBF 1225/ x , RBF 160/ x 0 70, ø 8 mm RBF 1225/ x , RBF 160/ x 0 70, I I 1

8 Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Ovl shpe TRE Ovl bu ccoding to DIN 802 with cut confoming to DIN TRE 0610/6 C Plese stte equied cut. Conicl counteboe shpe KSK (double ended) α Suitble fo counteboing nd chmfeing with defined chmfe ngles. Conicl bu ccoding to DIN 802 with cut confoming to DIN 80 with ngle (90 ). The KSK 060/6 (double ended) design is cut nd usble on both sides: see pictue left KSK 1608/6 C Plese stte equied cut. Conicl counteboe shpe KSK flttened tip α Ode No. Cuts Bu x Ode No. Cuts 5 Bu x ø mm TRE 007/ x 7 7 1,2 1 4 TRE 0610/ x ,8 1 6 TRE 0610/ x , TRE 081/ x 1 5, TRE 1016/ x ,0 1 2 TRE 1220/ x , TRE 1625/ x , ø 8 mm TRE 1220/ x , TRE 1625/ x , Rim shpe N Suitble fo poducing nd mchining pismshped keywys. Rim shped bu, cicumfeentil cut is 90 symmeticlly cute-ngled N 250/8 C KSK 060/ x KSK 1005/ x KSK 1608/ x Conicl counteboe shpe KSJ (double ended) α Suitble fo counteboing nd chmfeing with defined chmfe ngles. Conicl boe ccoding to DIN 802 with cut confoming to DIN 80 with pointed ngle (60 ). The KSJ 0605/6 (double ended) design is cut nd usble on both sides: see pictue left KSJ 0605/6 C Plese stte equied cut. Ode No. Cuts 5 Bu x Conicl counteboe shpe KSJ flttened tip α α KSJ 0605/ x KSJ 1008/ x KSJ 161/ x Ode No. Cut Bu x ø 8 mm N 250/ x N 2506/ x I I 15

9 Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm Tungsten Cbide Bus TC Bus Di., 6 nd 8 mm bus R R0615/6 R080/8 R1618/8 Ode No. Cut Specil cut Bu x R 0615/ x ,5 1 5 ø 8 mm R 080/ x 27 60, R 1618/ x , Concve dius bus V V1015/6 V1215/6 V115/6 Ode No. Cut Suitble fo the poduction nd mchining of oute dii nd ounded edges. bu with concve shpe nd specil cut, vilble in two designs: Cylindicl with tiple concve contou. With concve shpe, tpeed towds shnk. bus cnnot be e-shpened. Recommendtion fo use: The speed ecommendtions fo tungsten cbide bus cut e vlid fo dius bus with specil cut R 0615/6 specil cut Suitble fo the poduction nd mchining of oute dii nd ounded edges. bu with concve end shpe, cut confoming to DIN 80. bus cnnot be e-shpened V 1015/6 C Bu x ø d bus R R0615/6 d R080/8 1 R1618/8 Concve dius bus V V1015/6 V1215/6 V115/6 d d d 1 1 Ode No. Cut 5 Suitble fo woking on hd-to-ech, eside edges. Inveted cone bu, tpeing off towds the shnk ccoding to DIN 802 with cut confoming to DIN 80. WKNS shpe with end cut WKN 101/6 C Plese stte equied cut. Bu x Inveted cone WKN Inveted cone with end cut WKNS α ø mm without end cut WKN 007/ x WKN 0607/ x ø mm with end cut WKNS 007/ x WKNS 0607/ x without end cut WKN 101/ x WKN 121/ x WKN 161/ x Includes the most common shpes nd dimensions fo genel pplictions nd equiements. Contents: 15 tungsten cbide bus shnk dimete mm, cut 5 1 piece ech: ZYA 0210/ C5 SPG 007/ C5 ZYA 01/ C5 SKM 061/ C5 ZYA 0607/ C5 RBF 007/ C5 ZYA 061/ C5 RBF 061/ C5 B 007/ C5 TRE 007/ C5 KUD 040/ C5 TRE 0610/ C5 WRC 0210/ C5 WKN 007/ C5 WRC 01/ C5 Ode No. Cut 5 Set 1501 HM TC Bu Sets V 1015/ x V 1215/ x V 115/ x , ø mm 1501 HM I I 17

10 Tungsten Cbide Bus TC Bu Sets Tungsten Cbide Bus TC Bus with Long Set 1500 HM Ode No. Includes the most common shpes nd dimensions fo genel pplictions nd equiements. Contents: 22 tungsten cbide bus 1 piece ech: cut 5, shnk dimete mm: ZYAS 0210/ C5 SPG 007/ C5 ZYAS 01/ C5 RBF 007/ C5 WRC 0210/ C5 TRE 007/ C5 WRC 01/ C5 WKN 007/ C5 Cut, 5 1 piece ech: cut, shnk dimete 6 mm: ZYAS 0616/6 C WRC 0616/6 C ZYAS 101/6 C WRC 1225/6 C ZYAS 1225/6 C SPG 0618/6 C KUD 0605/6 C SPG 1020/6 C KUD 0807/6 C SPG 1225/6 C KUD 1210/6 C SKM 0618/6 C KUD 1614/6 C SKM 1020/6 C Sfety note Not suitble fo obotic nd sttiony usge. Dnge of bending. Only use igid clmping systems/dives. Tungsten cbide bus with long shnk (75 n50 mm) Smll tungsten cbide bus with long shnks (75 mm) e pefect fo wok on smll hdto-ech components. Tungsten cbide bus with long shnks (150 mm) e idel fo cost-effective wok in deep, hd-to-ech plces. Cut (confoms to DIN MX) Tungsten cbide bus with long steel shnk (designtion SL 75 mm o SL 150 mm) cn, if equied, be shotened by the use. Tungsten cbide bus with the designtion GL 75 mm e poduced fom solid metl nd cn theefoe only be shotened using dimond tools. GL = Totl (solid tungsten cbide) SL = (long steel shnk) Cut 5 (confoms to DIN F) Red the instuctions! = (Plese obseve the ecommended RPM!) -ø nd 6 mm 1500 HM Set 1506 HM Includes the five most common shpes with bu dimete 6 mm nd the univesl cut PLUS. Suitble fo the most common equiements nd pplictions in wokshops. The study plstic box potects the tools fom dmge. The tools e stoed sfely in the box with the bus secued t the shnks. Five futhe, empty inset points e vilble fo othe bus. Contents: 5 tungsten cbide bus, shnk dimete 6 mm: 1 piece ech: ZYA 0616/6 C KUD 0605/6 C WRC 0616/6 C SPG 0618/6 C RBF 0618/6 C Sfety infomtion Recommended RPM When woking with long shnk bus, the bu must be in contct with the wokpiece (o inseted in the boe o slot to be mchined) befoe the mchine is tuned on. As ule, the tool must emin in contct with the wokpiece fo s long s the mchine is unning. Filue to obseve this pocedue my esult in shnk filue nd hence, n incesed ccident isk. If the continuous contct between the tool nd the wokpiece is not gunteed, the ➏ idling speeds stted in the tble should not be exceeded. Fo sfety esons, dive speeds ➎ with contct to wokpiece equie eduction in the ecommended stndd bu speed fom the speeds stted in the tble below. Poceed s follows: ➊ Detemine the type mteil goup to be mchined. ➋ Select ppliction. ➌ Select the cut. ➍ Select the bu dimete. ➎ Fo the ecommended educed speed [RPM] with wokpiece contct, plese efe to the ight-hnd side of the tble. Ode No. Cut 1506 HM Set 1512 HM Includes the five most common shpes with bu dimete 12 mm nd the univesl cut PLUS. Suitble fo the most common equiements nd pplictions in wokshop es. The study plstic box potects the tools fom dmge. The tools e stoed sfely in the box with the bus secued t the shnks. Five futhe, empty inset points e vilble fo othe bus. Contents: 5 tungsten cbide bus, shnk dimete 6 mm: 1 piece ech: ZYA 1225/6 C KUD 1210/6 C WRC 1225/6 C SPG 1225/6 C RBF 1225/6 C ➊ Mteil goups ➋ Appliction ➌ Cut Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Non-hdened, non-het teted steels up to 1200 N/mm² (< 8 HRC) Hdened, het-teted steels exceeding 1200 N/mm² (> 8 HRC) Rust nd cid-esistnt steels High-tempetue esistnt mteils Gey cst ion, white cst ion Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steels Tool steels, tempeing steels, lloyed steels, cst steels Austenitic nd feitic stinless steels Nickel bsed lloys, coblt bsed lloys (icft engine nd tubine constuction) Cst ion with flke gphite EN-GJL, with nodul gphite cst ion EN-GJS, white nneled cst ion EN-GJMW, blck cst ion EN-GJMB Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Ode No. Cut 1512 HM Exmple Tungsten cbide bu, SL 150, cut, Dimete: 12 mm. Cose mchining of non-hdened nd nonhet-teted steels. Recommended educed speed with wokpiece contct: RPM ➏ Mximum idling speed [RPM] no contct to the wokpiece ➎ Recommended educed ppliction speed [RPM] with contct to the wokpiece ➍ Di I I 19

11 Tungsten Cbide Bus TC Bus with Long Tungsten Cbide Bus TC Bus with Long Cylindicl shpe ZYA Cylindicl shpe with end cut ZYAS Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut cc. DIN 80. GL = Totl (solid tungsten cbide) SL = (long steel shnk) ZYA 0820/6 C SL 150 Plese stte equied cut. Cylindicl shpe with dius end ccoding to DIN 802 with cut confoming to DIN 80. GL = Totl (solid tungsten cbide) SL = (long steel shnk) WRC 0820/6/6 C SL 150 Plese stte equied cut. Cylindicl shpe with dius end WRC Ode No. Cut 5 Bu x ø mm without end cut ZYA 01/ GL x ZYA 061/ SL x ø mm with end cut ZYAS 01/ GL x without end cut ZYA 0820/6 SL x ZYA 1225/6 SL x Bll shpe KUD l l Bll-shped bu ccoding to DIN 802 with cut confoming to DIN 80. GL = Totl (solid tungsten cbide) SL = (long steel shnk) KUD 0807/6 C SL 150 Plese stte equied cut. Ode No. Cut 5 Bu x ø mm WRC 01/ GL x WRC 061/ SL x WRC 0820/6 SL x WRC 1225/6 SL x Ode No. Cut Flme shpe bu ccoding to ISO 7755/8 with cut confoming to DIN 80. SL = (long steel shnk) B 0820/6 C SL 150 Bu x Flme shpe B d1 l2 d2 Ode No. Cut 5 Bu x B 0820/6 SL x B 120/6 SL x ø mm KUD 002/ GL x KUD 0605/ SL x KUD 0807/6 SL x KUD 1210/6 SL x Pointed tee shped bu ccoding to DIN 802 with cut confoming to DIN 80, flttened tip. GL = Totl (solid tungsten cbide) SL = (long steel shnk) SPG 01/ C GL 75 Plese stte equied cut. Pointed tee shpe SPG flttened tip Ode No. Cuts 5 Bu x ø mm SPG 01/ GL x SPG 061/ SL x I I 21

12 Tool Dives Tool Dives I 1 Tungsten Cbide Bus TC Bus with Long Tungsten Cbide Bus Dive Spindle Extensions Tee shpe with dius end RBF Tee shpe bu ccoding to DIN 802 with cut confoming to DIN 80. GL = Totl (solid tungsten cbide) SL = (long steel shnk) RBF 0820/6 C SL 150 Plese stte equied cut. Bus (shnk nd 6 mm) cn be extended with spindle extensions. They llow ccess to hd-to-ech es. The extension is mounted in the collet chuck of the mchine (i-poweed o electic), o in the hndpiece of the flexible shft. In some pplictions spindle extensions e efficient ltentives to customised bus with long shnks. Sfety note Fo sfety esons, it is not possible to use spindle extensions in combintion with long shnk bus. Fo moe sfety infomtion, plese efe to the ctlogue 209. = Red the instuctions! Ode No. Cut 5 Bu x 150 Extension SPV 150- S6 fo mm shnks ø mm RBF 007/ GL x , RBF 061/ SL x , RBF 0820/6 SL x , RBF 1225/6 SL x , , ,5 8 0 Extension SPV S8 fo 6 mm shnks Ovl shpe TRE Ovl bu ccoding to DIN 802 with cut confoming to DIN 80. GL = Totl (solid tungsten cbide) SL = (long steel shnk) TRE 081/6 C SL 150 Plese stte equied cut Extension SPV S8 fo 6 mm shnks M10 x 0,75 Extension SPV SPG 6 fo 6 mm shnks Ode No. Cut 5 Bu x Extension SPV 75-6 S8 fo 6 mm shnks ø mm TRE 007/ GL x , TRE 0610/ SL x ,8 1 1 TRE 081/6 SL x 1 16, TRE 1220/6 SL x , M10 x 0,75 8 Extension SPV 75-6 SPG 6 fo 6 mm shnks 78 Extension SPV 50- S8 fo mm shnks 9,5 8 0 Pltzhlte fü Titel 209 Fo detiled infomtion nd odeing dt on dive spindle extensions plese efe to ctlogue I I 2

13 Tungsten Cbide Bus TC Bus HICOAT Tungsten Cbide Bus TC Bus HICOAT - Coting HC-FE Note: Nomlly, ll tungsten bus e vilble with cotings. Plese sk bout ltentive models nd cotings. Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be mchined. ➋ Detemine the type of ppliction. Advntges Effective chip dischge due to impoved nti-dhesion chcteistics. Low theml lods. Moe effective poduction by woking t highe speeds. Longe tool life. Coting types Coting HC-FE fo ion nd steel mteils Multi-pupose coting fo steel nd cst ion. High we esistnce. High esistnce ginst theml chnges. Tough coting. Coting HC-FE fo ion nd steel mteils Coting HC-HT fo high-tempetue esistnt mteils Coting HC-HT fo high tempetue esistnt mteils Minly used fo high tempetue esistnt non-feous metls. Low fiction vlues, low het build-up. Good combintion of we nd oxidistion esistnce. Result: educed chemicl we. Coting HC-NFE fo luminium nd non-feous metls Minly used fo long-chipping nd cloying non-feous metls. Highest stndd of stock emovl nd tool life. Impoved nti-fiction nd nti-dhesion chcteistics. Coting HC-NFE fo non-feous metls ➊ Mteil goups ➋ Appliction ➌ Cut Coting ➍ Cutting speed Steel, cst steel Non-feous metls Non-hdened, non-het teted steels up to 1200 N/mm² (< 8 HRC) Hdened, het-teted steels exceeding 1200 N/mm² (> 8 HRC) Soft non-feous metls High-tempetue esistnt mteils ➌ Select the cut. ➍ Estblish the cutting speed nge. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: Constuction steels, cbon steels, tool steels, non-lloyed steels, csehdened steels, cst steels Cose mchining = high stock emovl Tool steels, tempeing steels, lloyed steels, cst steels Alu-lloys, bss, coppe, zinc Nickel bsed lloys, coblt bsed lloys (icft engine nd tubine constuction) Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl ➎ Select the equied bu dimete. ➏ The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge [RPM]. HC-FE HC-FE HC-NFE m/min m/min m/min m/min 4 HC-HT m/min Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut confoming to DIN 80. Ode No. Cut Coting Coting colou 5291 ZYA 0616/6 C HC-FE Cylindicl shpe ZYA Bu x ZYA 0616/ HC-FE gold 6 6 x ZYA 1225/6 507 HC-FE gold 6 12 x Ode No. Cut Coting Coting colou Cylindicl shpe with dius end bu DIN 802 with cut confoming to DIN WRC 0616/6 C HC-FE Cylindicl shpe with dius end WRC Bu x WRC 0616/6 529 HC-FE gold 6 6 x WRC 1225/ HC-FE gold 6 12 x Bll shpe bu ccoding to DIN 802 with cut confoming to DIN KUD 0807/6 C HC-FE Bll shpe KUD Cst ion Gey cst ion, white cst ion Cst ion with flke gphite EN-GJL, with nodul gphite cst ion EN-GJS, white nneled cst ion EN- GJMW, blck cst ion EN-GJMB Cose mchining = high stock emovl HC-FE m/min Exmple Tungsten cbide bu, cut, Dimete: 12 mm. Cose mchining of non-hdened, non-hetteted steels. Cutting speed: m/min Rottionl speed: RPM ➎ Di. ➏ Cutting speed [m/min] Rottionl Speed [RPM] Ode No. Cut Coting Coting colou Bu x KUD 0807/6 512 HC-FE gold 6 8 x KUD 1009/6 510 HC-FE gold 6 10 x I I 25

14 Tungsten Cbide Bus TC Bus HICOAT - Coting HC-FE Tungsten Cbide Bus TC Bus HICOAT - Coting HC-HT Pointed tee shpe SPG flttened tip Pointed tee shpe bu ccoding to DIN 802 with cut confoming to DIN 80, flttened tip SPG 1225/6 C HC-FE Bll shpe bu ccoding to DIN 802 with cut confoming to DIN KUD 002/ C4 HC-HT Bll shpe KUD d1 l2 d2 Ode No. Cut Coting Coting colou Bu x Ode No. Cut Coting Coting 4 colou Bu x SPG 1225/ HC-FE gold 6 12 x ø mm KUD 002/ 5574 HC-HT silve-gey x Tee shpe with dius end RBF Tee shpe bu ccoding to DIN 802 with cut confoming to DIN RBF 1225/6 C HC-FE Tee shpe with dius end bu ccoding to DIN 802 with cut confoming to DIN RBF 061/ C4 HC-HT Tee shpe with dius end RBF Ode No. Cut Coting Coting colou Bu x Ode No. Cut Coting Coting 4 colou Bu x RBF 1225/ HC-FE gold 6 12 x , ø mm RBF 061/ 5581 HC-HT silve-gey 6 x 1 4 1, I I 27

15 Tungsten Cbide Bus TC Bus HICOAT - Coting HC-NFE Tungsten Cbide Bus TC Bus HICOAT - Coting HC-NFE Cylindicl shpe with end cut ZYAS Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut ZYAS 1225/6 C HC-NFE Tee shpe bu ccoding to DIN RBF 1225/6 C HC-NFE Tee shpe with dius end RBF Ode No. Cut Coting Coting colou Bu x ZYAS 1225/ HC-NFE blck-gey 6 12 x Cylindicl shpe with dius end WRC Cylindicl shpe with dius end ccoding to DIN WRC 1225/6 C HC-NFE Ode No. Cut Coting Coting colou Bu x RBF 1225/ HC-NFE blck-gey 6 12 x , Conicl shpe with dius end ccoding to DIN KEL 120/6 C HC-NFE Conicl shpe with dius end KEL Ode No. Cut Coting Coting colou Bu x WRC 1225/ HC-NFE blck-gey 6 12 x Bll shpe KUD Bll shpe bu ccoding to DIN KUD 1210/6 C HC-NFE Ode No. Cut Coting Coting colou Bu x α KEL 120/6 509 HC-NFE blck-gey 6 12 x , Ode No. Cut Coting Coting colou Bu x KUD 1210/ HC-NFE blck-gey 6 12 x I I 29

16 Tungsten Cbide Bus TC Bus fo Tough Applictions Tungsten Cbide Bus TC Bus fo Tough Applictions The R nd RS cuts epesent new PFERD poduct line designed especilly fo tough opeting conditions in dockyds, foundies nd on steel constuctions. Advntges Innovtive, specil cuts poviding exceptionl impct esistnce. These extemely obust, high-pefomnce cut pttens minimise tooth chipping/bekge, splinteing nd bu hed filues. The R nd RS cuts cn be used on mteils up to 55 HRC. These poducts cn lso be used t low speeds. Cut R Cose, ggessive mchining, with high stock emovl. Thei extemely high impct esistnce mens tht they e pefectly suited fo use s long shnk vints. Avilble s specil poducts with 150 o 200 mm shft. Developed specificlly fo pplictions involving high impct lods, the new R nd RS cuts e the ltest ddition to the existing PFERD nge. Appliction exmples High-impct pplictions due to long shnk design. Hevy-duty pplictions, due to ngled woking. High ngle of sufce contct. Milling of now contous. Cut RS Cose mchining, with smooth milling pefomnce. Ode No. Cut R Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut ZYAS 0820/6 CR Bu x Cylindicl shpe with end cut ZYAS Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be mchined. ➋ Detemine the type of ppliction. ➌ Select the cut. ➍ Estblish the cutting speed nge. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: ➎ Select the equied bu dimete. ➏ The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge [RPM]. ZYAS 0820/ x ZYAS 1020/ x ø 8 mm ZYAS 1225/ x Flme shpe bu ccoding to ISO 7755/ B 0820/6 CR Flme shpe B ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Steel, cst steel Non-hdened, non-het teted steels up to 1200 N/mm² (< 8 HRC) Hdened, hetteted steels exceeding 1200 N/mm² (> 8 HRC) Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steels Cose mchining = high stock emovl with impct lod Tool steels, tempeing steels, lloyed steels, cst steels R RS R RS m/min m/min Ode No. Cut R Bu x Non-feous metls Cst ion High-tempetue esistnt mteils Gey cst ion, white cst ion Nickel bsed lloys, coblt bsed lloys (icft engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose mchining = high stock emovl with impct lod Cose mchining = high stock emovl with impct lod R RS R RS m/min m/min B 0820/ x , B 120/ x , ø 8 mm B 120/ x , Exmple Tungsten cbide bu, cut R, Dimete 12 mm. Cose mchining of non-hdened, non-het teted steels. Cutting speed: m/min Rottionl speed: RPM ➏ Cutting speed [m/min] ➎ Di. RPM I I 1

17 Tungsten Cbide Bus TC Bus fo Tough Applictions Tungsten Cbide Bus TC Bus fo Tough Applictions Bll shpe KUD Bll shpe bu ccoding to DIN KUD 1210/6 CR Pointed tee shpe ccoding to DIN SPG 1020/6 CR Plese stte equied cut. Pointed tee shpe SPG flttened tip Ode No. Cut R Bu x Ode No. Cuts R RS Bu x KUD 1210/ x ø 8 mm KUD 1210/ x KUD 1614/ x Cylindicl shpe with dius end WRC Genel-use shpe, combintion of cylindicl nd bll shpes ccoding to DIN WRC 0820/6 CR Plese stte equied cut. SPG 1020/ x SPG 1225/ x ø 8 mm SPG 1225/ x SPG 1625/ x Tee shpe bu ccoding to DIN RBF 0820/6 CR Plese stte equied cut. Tee shpe with dius end RBF Ode No. Cuts R RS Bu x WRC 0820/ x WRC 1020/ x WRC 1225/ x ø 8 mm WRC 1225/ x Ode No. Cuts R RS Bu x RBF 0820/ x , RBF 1020/ x , RBF 1225/ x ,5 1 4 ø 8 mm RBF 1225/ x , I I

18 Tungsten Cbide Bus TC Bus fo Tough Applictions Tungsten Cbide Bus TC Bus fo /Non-Feous Metls Conicl shpe with dius end KEL α Ode No. Cut R Bu x KEL 1225/ x , 1 9 ø 8 mm KEL 1225/ x , 1 47 Ovl shpe TRE Conicl shpe with dius end ccoding to DIN KEL 1225/6 CR Ovl bu ccoding to DIN TRE 1016/6 CR Plese stte equied cut. PFERD hs futhe developed the cut especilly fo stock emovl of luminium. This cut is chcteised by its high stock emovl pefomnce on ll luminium mteils. Note You cn find the coted tungsten cbide cut unde tungsten cbide bus HICOAT, coting HC-NFE, on pges Plese efe to the PRAXIS PFERD Tools fo Use on Aluminium fo instuctions nd futhe infomtion on woking with luminium. Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be pocessed. ➋ Detemine the type of mchining. Appliction exmples Contouing. Boe debuing. Milling in peption of build-up welding. Suitble fo milling wok (debuing, weld dessing, contouing etc.) Also suitble fo wok on smll nd minitue components in mould, mchine nd model constuction. Advntges of cut Reduces mteil dhesion. Long tool life. Lge chip volume nd high stock emovl pefomnce. Cn be used with cutting tes of up to m/min. Smooth unning. Cut ➌ Select the cut. ➍ Estblish the cutting speed nge. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: Recommendtions fo use The use of ginding oil pevents chips dheing duing wok on soft luminium lloys. This inceses the tool life nd impoves the finish of the wokpiece. Refe to ctlogue 204 fo detiled infomtion nd ode dt fo ginding oil 412. Advntges of PLUS cut Minly used fo cose stock emovl of non-feous metls, bss, coppe, hd luminium lloys, plstics, fibe-einfoced plstics nd ubbe. Cut PLUS ➎ Select the equied bu dimete. ➏ The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge [RPM]. Ode No. Cuts R RS Bu x TRE 1016/ x , TRE 1220/ x , ø 8 mm TRE 1220/ x , ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Cose mchining = m/min high stock emovl Non-feous metls Plstics nd othe mteils Soft non-feous metls Hd non-feous metls Alu-lloys, bss, coppe, zinc Fibe-einfoced plstics (GRP/CRP) themoplstics, hd ubbe Bonze, titnium, hd luminium lloys (high Si content) low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl PLUS m/min m/min m/min PLUS m/min m/min m/min PLUS m/min m/min Exmple Tungsten cbide bu, cut Dimete: 12 mm Cose mchining of hdened non-feous metls, e.g. bonze. Cutting speed: m/min Rottionl speed: RPM ➏ Cutting speed [m/min] ➎ Di. Rottionl Speed [RPM] I I 5

19 Tungsten Cbide Bus TC Bus fo /Non-Feous Metls Tungsten Cbide Bus TC Bus fo /Non-Feous Metls Cylindicl shpe ZYA Cylindicl shpe with end cut ZYAS Cylindicl bu ccoding to DIN 802 with cicumfeentil nd end cut ZYAS 0616/6 C Genel-use shpe, combintion of cylindicl nd bll shpes. Cylindicl shpe with dius end ccoding DIN WRC 0616/6 C Plese stte equied cut. Cylindicl shpe with dius end WRC Ode No. Cut PLUS Bu x ø mm with end cut ZYAS 01/ x ZYAS 061/ x with end cut ZYAS 0616/ x ZYAS 1020/ x ZYAS 1225/ x ZYAS 1625/ x ø 8 mm with end cut ZYAS 1225/ x without end cut ZYA 0616/ x ZYA 1225/ x ø 8 mm without end cut ZYA 1225/ x Ode No. Cuts PLUS Bu x ø mm WRC 01/ x WRC 061/ x WRC 0616/ x WRC 1225/ x WRC 1625/ x ø 8 mm WRC 1225/ x Tee shpe bu ccoding to DIN RBF 0618/6 C Tee shpe with dius end RBF Bll shpe KUD Bll shpe bu ccoding to DIN KUD 1210/6 C Plese stte equied cut. Ode No. Cuts PLUS Bu x ø mm KUD 002/ x KUD 0605/ x KUD 0807/ x KUD 1210/ x KUD 1614/ x ø 8 mm KUD 1210/ x Ode No. Cut Bu x ø mm RBF 01/ x 1 4 0, RBF 061/ x 1 4 1,5 1 6 RBF 0618/ x , RBF 1225/ x , RBF 160/ x 0 70, ø 8 mm RBF 1225/ x , I I 7

20 Tungsten Cbide Bus TC Bus fo /Non-Feous Metls Tungsten Cbide Bus TC Bus fo GRP/CRP Conicl shpe with dius end KEL α Conicl shpe bu with dius end ccoding to DIN KEL 120/6 C Plese stte equied cut. FVK Suitble fo timming nd contou milling of fibe-einfoced plstics GRP nd CRP, hd ubbe nd themoplstics. Thnks to the high level of concentic ccucy it is suitble fo use on sttiony mchines nd hnd-held pplictions. The end cut llows both dilling nd milling wok to be cied out. FVKS Simil to the FVK cut. Due to its specil tooth design it is suitble fo use on mchines nd obots with high feed tes, s its smooth milling behviou cetes bu fee edge. Bus with end cut llow both dilling nd milling tsks to be pefomed. Ode No. Cuts PLUS Bu x KEL 1020/ x ,9 1 2 KEL 120/ x , KEL 160/ x , ø 8 mm KEL 120/ x , KEL 160/ x , Tungsten cbide bus with both FVK nd FVKS cuts e suitble fo timming nd contou milling of wide nge of glss nd cbon-fibe einfoced plstics (GRP/CRP). Advntges The specil cutting geomety llows high feed tes due to the low esistnce. The end cut (BS) llows penettion into solid mteil, i.e. dilling nd cutting in one wok step. Cut FVK Appliction exmples Timming. Contou milling. Poduction of cut-outs. Debuing. Cut FVKS Recommended uses When pocessing themoplstics, the speed should be set to void the mteil melting nd clogging the bu. Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be mchined. ➋ Detemine the type of ppliction. ➌ Select the cut. ➍ Estblish the cutting speed nge. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: ➎ Select the equied bu dimete. ➏ The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge [RPM]. ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Plstics nd othe mteils Fibe-einfoced plstics (GRP/CRP), themoplstics, hd ubbe, wood Cose mchining = high stock emovl low stock emovl FVK FVKS m/min Exmple Bu, FVK cut Dimete: 8 mm. Cose mchining of plstics. Cutting speed: m/min Rottionl speed: RPM ➎ Di. ➏ Cutting speed [m/min] Rottionl Speed [RPM] I I 9

21 Tungsten Cbide Bus TC Bus fo GRP/CRP Tungsten Cbide Bus TC Mico Bus X Tungsten cbide bus fo GRP nd CRP specil end cut Ode No. Cuts FVK FVKS These tungsten cbide bus fo wok on GRP (glss fibe einfoced plstic) nd CRP (cbon fibe einfoced plstic) e poduced specilly fo use on fibe einfoced plstics. These specil cut types give extemely high stock emovl tes. The specil end cut llows good penettion into solid mteil, llowing dilling nd milling in one opetion. Avilble in two shnk dimetes nd bu dimensions. Bu x Wokpiece mteils: Glss nd cbon fibe-einfoced (GRP, CRP) plstics Industy / tget goup: Plstic nd ubbe pocessing industy ZYA 0625 BS/6 C FVK Plese stte equied cut. ZYA 0625BS/ x ø 8 mm ZYA 0825BS/ x Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be pocessed. ➋ Detemine the type of ppliction. ➌ Select the cut. ➍ Estblish the cutting speed nge. Mico bus X e pefectly suited fo delicte wok in mnul nd mchine pplictions. Due to thei specil cut, they chieve high-qulity finish nd e excellent fo wok on vey hd mteils. Advntges with hnd-held tool dives These poducts poduce high-qulity finish. In compison to vitified-bond mounted points, they mintin thei shpe fo the tool life. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: ➎ Select the equied bu dimete. ➏ The cutting speed nge nd bu dimete detemine the ottionl speed nge [RPM]. Advntges with sttiony mchine tool dives These poducts chieve s pecise nd s good sufce finish s vitified-bond mounted points. No dimete loss due to we. They hve highe stock emovl thn vitified-bond mounted points. Tool chnges e seldom equied due to extended tool life. Cut MZ ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Steel, cst steel Non-hdened, non-het-teted steels up to 1200 N/mm² (< 8 HRC) Hdened, hetteted steels exceeding 1200 N/mm² (> 8 HRC) Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steels Tool steels, tempeing steels, lloyed steels, cst steels low stock emovl MZ m/min m/min Stinless steel (INOX) Rust nd cidesistnt steels Austenitic nd feitic stinless steels low stock emovl MZ m/min Non-feous metls Hd non-feous metls High-tempetue esistnt mteils Bonze, titnium, titnium lloys, hd luminium lloys (high Si content) Nickel bsed lloys, coblt bsed lloys (icft engine nd tubine constuction) low stock emovl MZ m/min m/min Cst ion Gey cst ion, white cst ion Cst ion with flke gphite EN-GJL, with nodul gphite/ductile gphite ion EN-GJS, white nneled cst ion EN-GJMW, blck cst ion EN-GJMB low stock emovl MZ m/min Exmple Mico bu, cut MZ Dimete: 10 mm. Fine finish milling of non-hdened, non-tempeed steels. Cutting speed: m/min Rottionl speed: RPM ➎ Di. ➏ Cutting speed [m/min] Rottionl Speed [RPM] I I 41

22 Tungsten Cbide Bus TC Mico Bus X HSS Roty Cuttes PFERD-Cuts nd thei Applictions Mico bus X X 0204 X 0408 X 0610 X 0810 X 1010 Ode No. Cut Mico cut Cylindicl bus simil to DIN 802 (shpe ZYA) with specil cut. Recommendtion fo use: Mnul ppliction Fine mchining. Vey fine clening wok. Coections in tool nd mould constuction. Shpening of cutting tools. Recommendtions fo use: Mchine ppliction The bu dimete should totl 75 to 80 % of the cente hole dimete. Nomlly, mteil hdness gdes of mx. 50 HRC cn esily be woked on using this poduct. Plese cy out ppopite tils befoe using them on hde mteils. Bu x Effective boe size up to mx. 12 mm dimete. Only use igid spindles. Obseve the tue unning of the clmping system. Feed speed te fo sttiony use: fo soft mteils mm/min, fo hd mteils mm/min. Chip depth: fo soft mteils 0,08 to 0,1 mm, fo hd mteils 0,008 to 0,01 mm. Wok is genelly cied out counteottionlly X 0204/ C MZ Tool spindle t ight [RPM] Wokpiece t left [RPM] Sfety ecommendtions = We eye potection! HSS oty cuttes e pticully suitble fo debuing, chmfeing, fettling nd wok on luminium due to thei specil tooth geomety nd high poduction qulity. They lso povide cost-effective benefits on low-pefomnce mchines t low speed nges. Advntges Highly-ggessive. Cn be used t low speeds. High stock emovl in shote time. Appliction exmples Debuing. Contouing. Milling of cute-ngled sufces. Inne contou wok, i.e. peiphel nd fce milling. Recommendtions fo use Fo pplictions whee high speeds e not vilble. The toughness of the high-pefomnce high-speed steel (HSS) mkes the tooth cutting pocess extemely stble. Recommended RPM The ecommended speeds nd cutting speeds of cut 5 cn be used fo HSS cuttes with specil cut, with the exception of ntenne nd light metl cuttes. The speeds nd cutting speeds specilly dpted fo these tools e to be found on pges If only smll pt of the oty cutte hed is used then the ecommended speed cn be incesed ccodingly. = We heing potection! ø mm X 0204/ MZ ,5 x X 0408/ MZ x X 0610/6 MZ x X 0810/6 MZ x X 1010/6 MZ x Cut Red the instuctions! = (Plese obseve the ecommended RPM!) Suitble fo mchining soft non-feous metls, bss, coppe, luminium lloys, plstics, fibe-einfoced plstics nd ubbe. RPM nge depends on the oty cutte dimete.900 to RPM. Cut with chip beke Suitble fo mchining steel, cst steel nd cst ion mteils. Also suitble fo fine mchining e.g. debuing steel, cst steel nd cst ion mteils. RPM nge depends on the oty cutte dimete to RPM. Cut 1 without chip beke Suitble fo mchining steel, cst steel nd stinless steel (INOX). RPM nge depends on the oty cutte dimete to 6.00 RPM. Cut 5 without chip beke Suitble fo fine mchining e.g. debuing steel, cst steel nd cst ion mteils. RPM nge depends on the oty cutte dimete to 5.00 RPM. Cut 2 with chip beke Suitble fo mchining steel, cst steel nd cst ion mteils. Also suitble fo fine mchining e.g. debuing steel, cst steel nd cst ion mteils, non-feous metls nd plstics. RPM nge depends on the oty cutte dimete to RPM. 42 I I 4

23 HSS Roty Cuttes HSS Roty Cuttes HSS Roty Cuttes HSS Roty Cuttes Di. 6 mm Cut Alu Cut 1 without chip beke Cut 2 with chip beke Cut with chip beke Cut 5 without chip beke Cylindicl shpe oty cutte with end cut HSS A 041ST/6 C Plese stte equied cut. Cylindicl shpe with end cut A ST Recommended ottionl speed nge To detemine the ecommended cutting speed [m/min], plese poceed s follows: ➊ Select the mteil goup tht is to be mchined. ➋ Detemine the type of ppliction. ➊ Mteil goups ➋ Appliction ➌ Cut ➍ Cutting speed Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Non-hdened, non-het teted steels up to 1200 N/mm² (< 8 HRC) Rust nd cid-esistnt steels Soft non-feous metls Gey cst ion, white cst ion ➌ Select the cut. ➍ Estblish the cutting speed nge. To detemine the ecommended ottionl speed [RPM], plese poceed s follows: Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steels Austenitic nd feitic stinless steels Alu-lloys, bss, coppe, zinc Cst ion with flke gphite EN-GJL, with nodul gphite cst ion EN-GJS, white nneled cst ion EN-GJMW, blck cst ion EN-GJMB Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl Cose mchining = high stock emovl low stock emovl ➎ Select the equied cutte dimete. ➏ The cutting speed nge nd the cutte dimete detemine the ecommended ottionl speed nge [RPM] m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min Ode No. Cuts d1 Bu x l2 HSS A 041ST/ x HSS A 0616ST/ x HSS A 0820ST/ x HSS A 101ST/ x HSS A 1020ST/ x HSS A 1225ST/ x HSS A 1625ST/ x Flme shpe oty cutte HSS B 0820/6 C Flme shpe B d1 l2 d2 d2 Plstics nd othe mteils Fibe-einfoced themoplstics, duoplstics, hd ubbe, wood Cose mchining = high stock emovl low stock emovl m/min m/min m/min Ode No. Cut Bu x Exmple: HSS oty cutte, cut 2 Dimete: 12 mm. Rough chipping of non-hdened, non-tempeed steels. Cutting speed: m/min Rottionl speed: RPM ➏ Cutting speed [m/min] ➎ Di Rottionl Speed [RPM] 1, , , , , , , , , , , , HSS B 0820/ x , HSS B 120/ x , HSS B 165/ x , I I 45

24 HSS Roty Cuttes HSS Roty Cuttes Di. 6 mm HSS Roty Cuttes HSS Roty Cuttes Di. 6 mm Cylindicl shpe with dius end C Cylindicl shpe oty cutte with dius end HSS C 041/6 C Plese stte equied cut. Pointed tee shpe oty cutte HSS K 0618/6 C1 Plese stte equied cut. Pointed tee shpe K flttened tip d1 l2 d2 d1 l2 d2 Ode No. Cuts 1 2 Bu x Ode No. Cuts Bu x HSS C 041/ x HSS C 0616/ x HSS C 0820/ x HSS C 1020/ x HSS C 1225/ x HSS C 1625/ x Tee shpe with dius end H Tee-shped oty cutte with dius end HSS H 0618/6 C HSS K 0618/ x HSS K 1020/ x HSS K 1225/ x HSS K 120/ x HSS K 160/ x Bll-shped oty cutte HSS F 040/6 C1 Plese stte equied cut. Bll shpe F d1 d2 d1 d2 l2 l2 Ode No. Cut Bu x HSS H 0618/ x , HSS H 0820/ x , HSS H 1020/ x , HSS H 1225/ x , HSS H 160/ x 0 70, Ode No. Cuts Bu x HSS F 040/ x HSS F 0605/ x HSS F 0807/ x HSS F 1009/ x HSS F 1210/ x HSS F 1614/ x I I 47

25 HSS Roty Cuttes HSS Roty Cuttes Di. 6 mm HSS Roty Cuttes HSS Roty Cuttes Di. 6 mm Conicl pointed shpe G Conicl pointed oty cutte HSS G 0618/6 C1 Plese stte equied cut. Ovl shpe oty cutte HSS O 0610/6 C Plese stte equied cut. Ovl shpe O flttened tip α d1 d2 l2 d1 l2 d2 Ode No. Cuts Bu x Ode No. Cuts 1 2 Bu x HSS G 0618/ x HSS G 1020/ x HSS G 1225/ x Conicl shpe with dius end L Conicl shpe oty cutte with dius end HSS L 1020/6 C Plese stte equied cut. HSS O 0610/ x , HSS O 1016/ x HSS O 1220/ x HSS O 1625/ x , Inveted cone oty cutte, tpeing off towds the shnk, with end cut HSS W 121/6 C Inveted cone shpe W with end cut α d1 d2 l2 α d1 d2 l2 Ode No. Cuts 2 Bu x HSS L 1020/ x , HSS L 1225/ x , 5 10 HSS L 120/ x , HSS L 160/ x , Ode No. Cut Bu x HSS W 121ST/ x I I 49

26 HSS Roty Cuttes HSS Roty Cuttes, Specil Shpes HSS Roty Cuttes HSS Roty Cuttes, Specil Shpes Specil shpes shnk 6 mm HSS 45/6 HSS 55/6 HSS 6/6 HSS 64/6 Ode No. Cut Roty cuttes in fou specil shpes with shnk 6 mm. Pefectly suited fo divese milling wok due to diffeent shpes. Bu x Mx. bu HSS 64/6 C Min. bu Vestile oty cuttes fo genel use on luminium, simil to tee shpe. Avilble in two diffeent specil cuts with femle thed M10. Recommendtion fo use: Fo wok on soft non-feous metls Cutting speed nge m/min Speed nge RPM Fo wok on luminium pplictions up to mx RPM. Ode No. Cut Mx. Specil cut bu Odeing note: HSS 120 is deliveed with chip beke HSS 119 M10 specil cut Bu x HSS luminium cuttes with femle thed HSS 119 HSS 120 Inside thed DIN Suitble holde HSS 119 M M10 6/10, 8/ HSS 120 M M10 6/10, 8/ Abos HSS 45/ x HSS 55/ x HSS 6/ x HSS 64/ x Suitble fo tools with femle thed M BO 6/10 Abo fo tools with femle thed HSS ntenn cutte α d1 d2 l2 Conicl cutte in specil cut with shnk 8 mm. Appliction: Stepless milling Enlging boes nd holes, e.g. ntenn mounting holes in c bodies Recommendtion fo use: Speed nge RPM To be used fo smllest bu, e.g. sheet edge wok mx RPM. Ode No. Thed (DIN) BO 6/ M BO 8/ M Ode No. Cut Specil cut Bu x Mx. bu Min. bu HSS 104/ x HSS edge timming cutte d1 l2 d2 With thei thee identicl cutting es, these HSS edge timming cuttes povides theein-one vestility nd chieve much longe sevice life. Cylindicl oty cutte with tiple, concve contou in specil cut with shnk 6 mm. Appliction: Edge beking to defined dius Recommendtion fo use: Cutting speed nge m/min, Speed nge RPM. Fo use on smllest bu, e.g. sheet edge wok mx RPM. Fo fine-mchining smll nd hd-to-ech plces. Avilble in specil cut, diffeent hed shpes nd dimensions /6 specil cut HSS Engving Cuttes Di. 6 mm HSS engving cuttes 01/6 05/6 06/6 07/6 11/6 Ode No. Cut Specil cut Bu x Mx. bu Min. bu HSS 156/ x ,5 5, Ode No. Cut Specil cut Bu x 01/ ,0 x 2, / ,0 x 4, / ,0 x 4, / ,0 x 4, / ,0 x 5, I I 51

27 HSS Roty Cuttes HSS Roty Cutte Sets HSS Roty Cuttes HSS Finishing Cuttes Di. mm Set 81 HSS The tools e kept clen, potected, secued nd netly nged in non-bekble plstic box. Contents: 10 HSS oty cuttes 1 piece ech: HSS A 0616 ST/6 C HSS K 0618/6 C HSS A 101 ST/6 C HSS K 120/6 C HSS A 1225/6 C HSS K 160/6 C HSS C 0616/6 C HSS F 1210/6 C HSS C 1225/6 C HSS L 160/6 C Fo fine-mchining smll nd hd-to-ech plces Avilble with specil cut, in nine diffeent hed shpes, nd wide nge of dimensions, mm shnk, shnk 0 mm / specil cut Ode No. Cut 81 HSS Set 82 HSS The tools e kept clen, potected, secued nd netly nged in non-bekble plstic box. Contents: 10 HSS oty cuttes 1 piece ech: HSS A 101 ST/6 C HSS L 1020/6 C HSS A 1625 ST/6 C HSS L 160/6 C HSS K 160/6 C HSS O 1625/6 C HSS F 1614/6 C HSS W 1220/6 C HSS G 1020/6 C HSS 45/6 C Ode No. Cut Specil cut Bu x 906/ ,0 x 4,2 4, / ,0 x 5,5 5, / ,6 x 2,8 2, / , x 4,0 4, / ,2 x 5,6 5, / ,0 x 7,0 7, / ,0 x 8,7 8, / ,0 x 10,5 40, / ,0 x 14,0 44, Ode No. Cut 82 HSS Set 8 HSS The tools e kept clen, potected nd netly nged in plstic box with tnspent lid. Contents: 18 HSS oty cuttes 1 piece ech: HSS A 0616 ST/6 C HSS F 1210/6 C HSS A 1225/6 C HSS F 1614/6 C HSS C 0616/6 C HSS G 0618/6 C HSS C 1225/6 C HSS G 1225/6 C HSS K 0618/6 C HSS O 0610/6 C HSS K 1225/6 C HSS O 1220/6 C HSS K 120/6 C HSS 55/6 C HSS F 040/6 C HSS 6/6 C HSS 0807/6 C HSS 64/6 C Ode No. Cut Specil cut Bu x 941/ ,6 1, / , 2, / 0584,2, / ,0 4, / ,0 5, / ,0 6, / ,0 7, / ,0 8, / ,0 x 2,0 2,0-9, / ,0 x 2,5 2,5-11, / ,0 x,0, / ,0 x,5,5-15, Ode No. Cut 8 HSS I I 5

28 HSS Roty Cuttes HSS Step Dill HICOAT HSS Finishing Cuttes Di. mm Appliction Exmples nd Recommendtions Fo fine-mchining smll nd hd-to-ech plces. Avilble with specil cut, in nine diffeent hed shpes, nd wide nge of dimensions, mm shnk, shnk 0 mm. Ode No. Cut Specil cut Bu x 961/ ,0 x 2,0 2,0-1, / ,0 x 2, 2, - 1, / ,0 x 2,6 2,6-1, / ,0 x,0,0-1, / ,0 x 1,0 1, / ,0 x 1,0 1, / ,0 x 1,0 1, / ,0 x 10,0 40, / ,0 x 10,0 40, / ,0 x 10,0 40, / ,0 x 12,0 42, Set 84 HSS Odeing note: HSS finishing cuttes 985 nd 987 e supplied with chip bekes. Suitble fo fine stock emovl on smll nd hd-to-ech plces. The tools e kept clen, potected nd netly nged in plstic box with tnspent lid / specil cut Contents: 15 HSS finishing cuttes 1 piece ech: Step Steel, cst steel up to 700 N/mm² Steel, cst steel between 700 N/mm² nd N/mm² Robust high-pefomnce tool fo bu-fee dilling nd debuing of sheets, pipes nd pofiles. Mteils up to mteil thickness of 4 mm cn be dilled nd debued in lbousving mnne in one pocedue. The highqulity coting is esistnt ginst we nd suitble fo divese pplictions with steel nd cst ion, stinless steel (INOX), non-feous metls, themoplstics nd duoplstics. Advntges The deep-cut chip flute contibutes to the extemely smooth unning nd high cutting pefomnce. The high-qulity dill tip ensues esy centing nd dilling. Stinless steel (INOX) Recommended [RPM] The tool tpe fcilittes pulling bck fom dilled pltes. Chips which do not bek e clenly emoved s with spil dill. Built-up edges nd cold welding on the bldes e pevented. Recommendtions fo use The HSS step dill HICOAT is used on sheets, pipes nd pofiles with mximum mteil thickness of 4 mm. Cutting oil o compessed i cn be used s coolnt/lubicnt. Plese efe to the tble fo the ecommended speed nges. Cst ion Non-feous metls Fibe einfoced plstics (GRP/CRP), themoplstics HSS Step Dill HICOAT dimensions STB HSS 04-20/8 HC-FE HSS step dill HICOAT Ode No. Cut Specil cut 84 HSS Ode No. No. of dill steps Dill bit dimete nge Hed STB HSS 04-20/8 HC-FE STB HSS 04-0/10 HC-FE I I 55

29 HSS Hole Sws HSS Hole Sws Appliction Exmples nd Recommendtions HSS Hole Sws nd Sets Sfety ecommendtions When using shnk extensions, the ecommended hole sw speed nges must not be exceeded. Risk of ccidents! = We eye potection! Red the instuctions! = (Plese obseve the ecommended RPM!) Hole sws, mde of shtte-poof nd tough HSS bimetl e used on dilling mchines nd hnd-held dills. Advntges Cost-effective swing of ound cut outs. Cn be used on divese mteils such s lloy nd non-lloy steels, stinless steel (INOX) plese obseve ecommended use cst ion, luminium, coppe, bonze, bss, wood, plstics etc. Hole sws hve n ltenting tooth pitch which pevents chtteing duing swing. PFERD offes nge of the most common HSS hole sws in sets fo tdesmen, fittes, electicins nd mechnics. Hole sws e cented nd guided vi the HSS pilot dill (supplied with compession sping fo impoved ejection of the swn mteil). Appliction exmples fo HSS hole sws nd TC hole cuttes ø Appliction exmples 25,0 Plumbing nd heting pipes 0,0 Plumbing nd heting pipes 2,0 Sink fittings 2 mm 5,0 Snity nd heting pipes, hollow wll junction boxes, hlogen spots 40,0 Snity din pipes 45,0 Wte nd heting pipes 50,0 Wte nd heting pipes, insulted 55,0 Built-in lights 55 mm 60,0 Built-in lights 60 mm Recommendtions fo use The pilot dill is clmped in the hole sw shnk nd should poject t lest mm (1/8 ) ove the hole sw teeth. When swing metl, use high-qulity cutting oil. The cutting oil fcilittes smooth unning nd ens the hole sw life. Exceptions: Do not use cutting oil when woking on cst ion. When woking on luminium dd keosene insted of cutting oil. HSS hole sws e suitble fo wok on stinless steel (INOX). To void coosion, pticles esulting duing wok must be emoved. We ecommend eithe mechnicl o chemicl clening (etching/polishing etc.) All teeth should be pplied evenly. Avoid swinging movements duing swing to void tooth beks. Avoid oveheting the hole sw. ø Appliction exmples 65,0 Pttess boxes 65 mm (e.g. powe sockets) 68,0 Pttess boxes 68 mm 70,0 Hollow wll junction boxes 70 mm 74,0 Hollow wll junction boxes 74 mm 80,0 Distibution boxes, built-in lights, cble opening coves 80 mm 90,0 Built-in lights 90 mm 105,0 Wste i pipes Plese efe to tble below fo mximum cutting depth. Thed: LS 14-LS 0 = 1/2-20 LS 2-LS 152 = 5/8-18 Pckging unit 1 piece Ode No. Di. D Di. d [Inch] Odeing note: Plese ode hole sw bos septely. Plese efe to pge 60 fo detiled infomtion on hole sw bos LS 14 Mx. cutting Mx. cutting [Inch] Rec. [RPM] Steel, cst steel < 700 N/mm 2 Rec. [RPM] Steel, cst steel > 700 < N/mm 2 Rec. [RPM] Stinless steel (INOX) HSS hole sws Rec. [RPM] Nonfeous metls Rec. [RPM] Cst ion Suitble bos LS / / LSS 1, 4 28 LS / / LSS 1, 4 29 LS / / LSS 1, 4 2 LS / / LSS 1, 4 40 LS / LSS 1, 4 42 LS / / LSS 1, 4 4 LS / / LSS 1, 4 50 LS / / LSS 1, 4 57 LS / LSS 1, 4 60 LS / / LSS 1, 4 66 LS / / LSS 1, 4 68 LS / / LSS 1, 4 75 LS / / LSS 2 82 LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS 2 10 LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / / LSS LS / / LSS 2 10 Continued on next pge. 56 I I 57

30 HSS Hole Sws HSS Hole Sws HSS Hole Sws nd Sets HSS Hole Sws nd Sets HSS hole sws Plese efe to tble below fo mximum cutting depth. Thed: LS 14-LS 0 = 1/2-20 LS 2-LS 152 = 5/8-18 Pckging unit 1 piece Odeing note: Plese ode hole sw bos septely. Plese efe to pge 60 fo detiled infomtion on hole sw bos LS 89 Contins the most common dimetes fo plumbes nd snity enginees. The set is netly nged in potective plstic box. The opeting instuctions e included. It is possible to use the LS 8 hole sw in connection with the LSA dpte (with wshe). Contents: 6 HSS hole sws LS 19, LS 22, LS 29, LS 8, LS 44, LS 57 2 hole sw bos LSS 2, LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Set fo plumbes Continued fom lst pge. Ode No. Di. D Di. d [Inch] Mx. cutting Mx. cutting [Inch] Rec. [RPM] Steel, cst steel < 700 N/mm 2 Rec. [RPM] Steel, cst steel > 700 < N/mm 2 Rec. [RPM] Stinless steel (INOX) Rec. [RPM] Nonfeous metls Rec. [RPM] Cst ion Suitble bos LS / / LSS 2 20 LS / / LSS 2 5 LS / / LSS 2 50 LS / / LSS 2 70 LS / LSS 2 90 LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / LSS Set fo cftsmen Contins the most common dimetes fo use in the cfts. The set is deliveed netly nged in potective plstic box. The Opeting Instuctions e included. It is possible to use the LS 2 nd LS 8 hole sws with the LSA dpte (with wshe). Contents: 5 HSS hole sws LS 22, LS 25, LS 29, LS 2, LS 8 1 hole sw bo LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Ode No. Dimension LS-SO 9 I x 156 x Contins the most common intentionl dimetes fo electicins. The set is netly nged in potective plstic box. The opeting instuctions e included. It is possible to use the LS 5 hole sw in connection with the LSA dpte (with wshe). Ode No. Dimension LS-SO 9 E x 156 x Contins the most common Gemn dimetes fo electicins. The set is netly nged in potective plstic box. The opeting instuctions e included. It is possible to use the LS 8 hole sw in connection with the LSA dpte (with wshe). Contents: 6 HSS hole sws LS 22, LS 29, LS 5, LS 44, LS 51, LS 64 2 hole sw bos LSS 2, LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Contents: 9 HSS hole sws LS 19, LS 22, LS 25, LS 2, LS 8, LS 44, LS 51, LS 60, LS 68 2 hole sw bos LSS 2, LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 pilot dill LSB 6/90 1 llen key, 4 mm 1 ejection sping Set fo electicins (Intentionl stndd sizes) Set fo electicins (Gemn stndd sizes) Ode No. Dimension LS-SO 1 E x 156 x Ode No. Dimension LS-SO 7 H x 116 x Contins the most common dimetes fo enginees in constuction, contines nd pipeline industies. The set is netly nged in potective plstic box. The opeting instuctions e included. It is possible to use the LS 5 nd LS 8 hole sws in connection with the LSA dpte (with wshe). Contents: 9 HSS hole sws LS 19, LS 22, LS 29, LS 5, LS 8, LS 44, LS 51, LS 57, LS 64 2 hole sw bos LSS 2, LSS 4 1 pilot dill LSB 6/90 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Set fo enginees Ode No. Dimension LS-SO 1 M x 180 x I I 59

31 HSS Hole Sws Hole Sw Abos HSS Hole Sws Hole Sw Abos Hole sw bos LSS LSS 1 LSS 2 LSS 4 Ode No. Hole sw bos e designed fo mounting the hole sw nd the pilot dill. The PFERD nge includes thee diffeent sizes. Select the ppopite bo, tking into ccount the hole sw dimete nd vilble tool dive spindle. Pupose of the compession sping This pevents jmming of the swn-out mteil between the inne wlls of the hole sw nd the dill. The sping foce ejects the mteil. Should this effect not be equied fo [inch] Thed [inch] pticul ppliction, e.g. edy-instlled pipes, the sping cn esily be emoved mnully without the help of tools. Odeing note: The hole sw bos LSS 1 nd LSS 2 e deliveed with the HSS pilot dill LSB 6/60 nd one ejection sping. The hole sw bo LSS 4 is deliveed with the HSS pilot dill LSB 6/90 nd one ejection sping. type Suitble fo hole sws LSS ,5 /8 1/2-20 UNF hexgonl LS LSS ,5 /8 5/8-18 UNF hexgonl LS LSS ,5 1/4 1/2-20 UNF ound LS The HSS hole sw bos LSS 1 nd LSS 2 cn be extended using the bo extension SVL-00. Advntges: Suitble fo wok on hd-to-ech components. Pticully suitble fo wok on hollow wlls. Deep holes cn be swn with ese. Ode No. Hexgon socket (sw) Achieves the equied distnce between the powe souce nd the wok e. Avoids dmge to wokpiece nd mchine. Dust is not dwn into the powe souce duing swing. Hexgon socket (sw) [Inch] [inch] type Abo extension fo hole sws Width coss flts Suitble fo SVL ,5 / hexgon1 LSS 1, LSS With the epi set fo hole sw bos the most common pts cn be eplced in cse of loss o dmge. Contents: 2 compession spings 2 hexgon socket hed scews 1 hexgon socket wench SW 4 Repi set fo hole sw bos Abo shpes The djcent tble shows infomtion on shnk foms, LSS dimensions nd LSB pilot dills. The ppopite PFERD hole sws hve been shown. PFERDhole sw bos no. LSS 1 LSS 2 LSS 4 Pilot dill LSB 6/60 LSB 6/90 9,5 9,5 6,5 6,5 6,5 [inch] /8 /8 1/4 1/4 1/4 shpe fo PFERD hole sw no. LS 14 - LS 0 LS 2 - LS 152 LS 14 - LS 0 fo hole sw bos LSS 1, 2, 4 LSS 1, 2, 4 Ode No. RSL Hole sws LS 2 to LS 8 cn be used with the LSA dpte, wshe nd the hole sws bos LSS 1 nd LSS 4. Recommendtion fo use: We do not ecommend using the dpte fo hole sws with dimete of moe thn 8 mm. LSA dpte dimensions 10,5 SW 9,5 6,5 Compession sping All hole sw bos e deliveed with compession sping fo bette ejection of the swn mteil. Ode No. Suitble fo hole sws Suitble fo bo LSA LS 2-8 LSS 1, HSS Pilot Dill fo HSS Hole Sws Befoe ppliction, this compession sping cn be instlled/deinstlled if equied. Scew on the compession sping fom the side with the smlle dimete up to its limit. It is lso possible to use the compession sping with the LSA dpte (see digm). The hole sw bos LSS 1 nd LSS 2 e deliveed with the HSS pilot dill LSB 6/60. The hole sw bo LSS 4 is deliveed with the HSS pilot dill LSB 6/ LSB 6/60 HSS pilot dill LSB LSB 6/60 LSB 6/90 Ode No. [inch] type Suitble fo hole sws Suitble fo bo LSB 6/ ,5 1/4 ound LS LSS 1, LSB 6/ ,5 1/4 ound LS LSS I I 61

32 TC Hole Cuttes TC Hole Cuttes TC Hole Cuttes, Recommendtions fo Use TC Hole Cuttes Tungsten cbide hole cuttes e pofessionl tools fo quick, pecise hole-cutting (cut-outs) of between 16 n05 mm in dimete. They e suitble fo woking on lloy nd nonlloy steels, stinless steel (INOX), non-feous metls nd plstics (including GRP). Tungsten cbide hole cuttes e used on hnd-held dills o on sttiony mchines. Recommendtions fo use Pipes Cutting depth fo pipes Wll thickness mx. 4 mm Advntges High concenticity, s the cutting hed nd shnk e poduced in one piece. Optimum cutting pefomnce due to shp gound teeth fom high-qulity tungsten cbide. Replceble HSS pilot dill. Note PFERD tungsten cbide hole cuttes cn be e-shpened. Timely nd pofessionl eshpening substntilly ens the tool life. Plese cll you locl shpening sevice. PFERD offes two types of tungsten cbide hole cuttes: 8 mm tool height (flt type) fo wok on sheets nd flt mteils, vilble in diffeent dimetes fom 16 to 105 mm. 5 mm tool height (long type) fo wok on pipes nd cuved sufces, vilble in diffeent dimetes fom 16 to 60 mm. Flt poducts exit without obstuction. Plce suppots outside the cutting e. mx. 4 mm Centepunching Guided though pilot dill TC hole cuttes mm shpe 16 to 22 mm 7 2 to 55 mm to 105 mm 12 Do not tilt the dill s soon s cutte touches mteil D Recommendtions fo use The stted efeence speeds (see Recommended RPM ) pply to mchines cpble of poviding constnt RPM unde lod. Fo low-powe mchines whee speeds dop unde lod the RPM should be incesed by bout 0%. If the teeth of the cutte e not continuously engged (e.g. on pipes o cuved sufces), the ecommended RPM levels my be incesed by up to 100%. This will help to pevent chtte nd tooth bekge when using the cutte in hnd-held powe tool. TC hole cuttes e suitble fo wok on stinless steel (INOX). Pticles fom the wokpieces which develop duing wok must be emoved in ode to void coosion. We ecommend mechnicl nd chemicl clening (etching/polishing etc). Tooth pitch PFERD hole cuttes hve n iegul tooth pitch (distnce between teeth) to pevent tool chtte. Uneven tooth pitch The djcent tble shows infomtion bout the shnk shpe nd the dimensions of the LOS hole sw. Sfety ecommendtions = We eye potection! Red the instuctions! = (Plese obseve the ecommended RPM!) The flt type (tool height 8 mm) is suitble fo wok on flt mteils up to 4 mm in thickness. Ode No LOS HM 1608 Di. D Rec. [RPM] Steel, cst steel Rec. [RPM] Stinless steel (INOX) Flt type tool height 8 mm Mtching dill LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/48 1 LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ I I 6

33 TC Hole Cuttes TC Hole Cuttes Long type tool height 5 mm The long type (tool height 5 mm) is suitble fo use on cuved sufces nd pipe mteils. Odeing note: LOS HM 6060: tool height 60 mm LOS HM 165 Ode No. Di. D Rec. [RPM] Steel, cst steel Rec. [RPM] Stinless steel (INOX) Mtching dill LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ HSS Pilot Dill fo TC Hole Cuttes HSS pilot dill LOSB The HSS pilot dill is eplceble LOSB 6/48 Ode No. Suitble fo cbide tipped hole cutte Tool height LOSB 6/ LOSB 6/ LOSB 8/ LOSB 8/ LOSB 8/ I