Tagger with Stand. Manual

Transcription

1 Tagger with Stand Manual

2 2018 Streamfeeder - BW Integrated Systems. All rights reserved. No part of this publication may be reproduced, photocopied, stored on a retrieval system, or transmitted without the express written consent of Thiele Technologies, Inc. - Streamfeeder. Streamfeeder - BW Integrated Systems th Avenue NE Minneapolis, MN USA Tel: (763) Fax: (763) service@streamfeeder.com Web: Printed in the USA.

3 1 About the Machine Main Assemblies Review the main assemblies below to become familiar with names and locations of feeder parts and adjustments. This will help to prepare you for initial setup. Feed Belts Wedge Assembly Pressure Plate Roller Wedge Assembly Product Hold Down Discharge Assembly Product Staging Sensor Controller Product Tray Gate Assemblies Mounting Stand 1

4 Main Assemblies Feature Descriptions Feature Feed Belts Wedge Assembly Product Tray Product Hold Down Gate Assemblies Discharge Assembly Controller Product Staging Sensor Pressure Plate Mounting Stand Description Provide the friction necessary to drive the tags through the separator and into the discharge. Provides a light lift of the rear of the tag stack when loaded. This is critical to ensure that the tags flow smoothly around the separators. Where the stack of tags are loaded. Applies pressure to the stack of tags as they flow through the product tray to ensure separation of the tags are consistent. Provide a gap between them and the feed belts to allow one tag to feed out at a time while retaining the rest of the stack. Receives the tags one at a time, accelerates it to create a gap, and positions the tag at the tag detect sensor mounted at the end of the discharge. The discharge has spring loaded wheel assemblies that require no adjustment and is covered by a guard to keep excessive dust out. Provides the logic and controls to operate the machine. Detects the leading edge of each piece to "stop" each cycle. Provides consistent stack pressure of the product onto the feed belts. The stand supports the feeder. 2

5 2 Preparing for Operation Below you will see the two main types of sewing machine configurations for which we offer a Single Stage or a Dual Stage configuration. Installation Use the single-stage discharge for infeeds like this Single stage tagger feed position Direction of bag travel Use the dual-stage discharge for infeeds like this Dual stage tagger feed position Direction of bag travel 3

6 Mounting Trigger Sensor Depending on available locations, the trigger sensor and reflector should be mounted in an area along the conveyor that will allow it to detect the bags as they come into the sewing machine. It is important that the location is not interfered with by operators which could result in missfeeds. The provided mounting hardware will allow you to mount the sensor and reflector directly on the sewing machine frame. Set the Gates Slide and set the pressure plate at the full rear/up position. Secure in place with the detent knob. Raise the gates a couple turns off the belt by turning the knob clockwise. Insert a single tag between the separators and feed belts. Begin turning one of the separator knobs counter clockwise while you slide the tag back and forth until a slight drag is made. Then repeat with the second separator. Once both are equally set, turn both knobs additionally counter clockwise ¼ turn. Set the Wedge With a tag in position at the separators, add another 1-2 of tags to the stack. Move the wedge in just so it makes contact with the rear of the tags. Load Product Continue loading product in the product tray. When loaded, release the detent knob and allow the pressure plate to make contact with the stack. Make sure the detent knob is in the full up position so that the pressure plate slides freely. Turn on Power Plug the machine into a properly grounded 120V outlet and release the Estop button. 4

7 3 Operation HMI Displays User Interface Upon power up the machine will default to Screen 1: RUN SCREEN Press F4 to advance to screen 2:SETUP SCREEN 5

8 HMI Displays Press the F1 key to jog the feed motor. This will incrementally advance tags from the stack and into the discharge and eventually out of the discharge. While jogging, ensure that only one tag is coming out at a time and that there is at least 1 spacing between each tag. If tags are coming out in doubles, lower the separators CCW another ¼ turn. Press the up arrow key to increase the delay time for the start of the tag feed after the trigger sensor is made. This value will vary based on the speed of the system. When running slow, the value will be higher than when running fast. With Miss FLT on, the machine will go into an error state when multiple triggers have come into the machine before the first cycle was completed. Press F2 to turn on or off. Press ESC to return to RUN SCREEN. 6

9 HMI Displays Ready Indicator: The indicator turns black when the tagger is ready to accept trigger signals. The fault indicator turns black on any error that stops the tagger from accepting trigger signals. Press the F1 key to stage/start the tagger. Press the F2 key to put the tagger in a paused state. Press the F3 key to reset a faulted condition. Test cycle Manual. For further setup testing, press and release the F1 key to cycle the machine. One tag should be dispensed and the next one staged to the tag detect sensor. Repeat as necessary. Test cycle Automatic. To automatically test the machine, it will need to be put into ready mode first. Press F3 and then F1. The indicator next to the word READY should change to black. Run a bag through the conveyor and into the sewing machine. The bag should trip the sensor and turn on the feeder to dispense a tag into the sewing machine which will bring the tag onto the bag. To set the position of the tag on the bag, use the up / down arrows to either increase or decrease the trigger delay. Repeat until tag is in desired position. Please note that relocation of the trigger sensor and reflector may be needed if you run out of adjustment either way. 7

10 4 Maintenance For proper operation of the machine, periodic maintenance is required and only takes a few minutes to complete. Clean the feed belts and discharge belts as needed, no more than weekly using a rag and isopropyl alcohol. Isopropyl alcohol is the best solution for refreshing the belts and cleaning the dust off them. It can be purchased at any Walgreens / CVS type stores. As you are cleaning the belts, visually check the condition of the timing belts to look for fraying or cracking replace as needed. Gate o-rings will need to be rotated as they develop flat spots on them. The best way to determine if they need to be rotated is that the machine will start feeding doubles. To adjust, simply loosen the screw and rotate the o-ring spool 1/8. Finally, a clean machine is a happy machine. Make sure to blow off dust and contaminants on a regular basis. 8

11 5 Mechanical Components ASSEMBLIES Assembly # :

12 ASSEMBLIES Assembly # : ITEM QTY. PART NUMBER DESCRIPTION ASSY, TAG FEEDER BASE ASSY TAGER WEDGE ASSY, TAG FEEDER DISCHARGE ASSY, TAG FEEDER CARRIAGE SIDE GUIDE TAG FEEDER FEEDER MOUNT ANGLE ASSY, TAG FEEDER HOPPER ASSY TAGGER SLIDING WEDGE EZ ADJUST STAND, TALL W/WIDE BASE ENCLOSURE BRACKET GUIDE RAIL Magnet, Button Bracket, Photo Eye Press-Fit knob head for #10 SHCS 5/ B26 SHCS BLACK OXIDE X SPACER PLATE ASSY, TAG FEEDER HOLD DOWN REFLECTIVE TAPE PAD BRACKET B05 SHCS SSL 1/4-20 X B03 FHCSS SST 6-32 X B05 HEX NUT SST B03 SHCSS SST X ASSY SENSOR CLAMP GRAPHIC SET, TAG FEEDER CONTROLS, TAG FEEDER 10

13 ASSEMBLY, BASE Assembly # :

14 ASSEMBLY, BASE Assembly # : ITEM QTY. PART NUMBER DESCRIPTION BASE PLATE SHELL Assy, Belt Tensioner Back Base Plate Mount Mount, Front Label, Belt Routing PULLEY, TIMING 12T XL 1/2 BORE Plug, 2 Inch Hole Cover DC Motor Protective Cover MOTOR, MOUNT BRACKET B03 SHCSS SST X B02 SHCSS SST X B03 FHCS BLACK OXIDE X B05 FHCS BLACK OXIDE STEEL 1/4-20 X B01 SHCS BLACK/OXIDE 1/4-20 X B07 BBHCS BLACK OXIDE ¼-20 X

15 ASSEMBLY, WEDGE Assembly # :

16 ASSEMBLY, WEDGE Assembly # : ITEM QTY. PART NUMBER DESCRIPTION Plate, Wedge Base ROUND T-NUT WEDGE TAG FEEDER Press-Fit knob head for #10 SHCS 5/8 Dia B02 SHCS BLACK OXIDE X.38 14

17 ASSEMBLY, DISCHARGE Assembly # :

18 ASSEMBLY, DISCHARGE Assembly # : ITEM QTY. PART NUMBER DESCRIPTION SHAFT, DISCHARGE RAIL, LH SIDE RAIL, RH SIDE SIDE GUIDE DISCHARGE RH Label, Warn Injury 2.7 x DECK, TRANSPORT CONVEYOR Holder, R4 Bearing Holder, R8 Bearing Cup DRIVE SHAFT, DISCHARGE Crown Pully Vacuum PULLEY, TIMING 16T XL 1/2 BORE BELT, EXT DISCHARGE O-RING, STANDARD GATE KNOB, 5 LOBE WITH THREADED INSERT THUMB KNOB W/10-32 INSERT BEARING, BALL R4.25 BORE BEARING BALL R8.500 BORE DECK, TRANSPORT COVER B11 SSSCPPT BLACK OXIDE X SCREW SHOLDER SH/SS Ø.25 X B03 SHCSS SST X B07 SSSCPPT BLACK OXIDE X B07 SSSCPPT BLACK OXIDE ¼-20 X B03 SSSCPPT BLACK OXIDE X B01 SHCSS SST X.25 16

19 ASSEMBLY, CARRIAGE Assembly # :

20 ASSEMBLY, CARRIAGE Assembly # : ITEM QTY. PART NUMBER DESCRIPTION Drive Shaft IDLER SHAFT Driven Tube Vacuum Carriage Shaft Belt Support Tube Holder, Carriage Holder, Carriage BEARING BALL R8.500 BORE BEARING BALL R6.375 BORE Pulley, 20T Timing.50 BORE BELT, TIMING XL 85 TEETH PULLEY, TIMING 24T XL 1/2 BORE BELT, TIMING XL, 39 TEETH Feed Belt Tan Gum B18 1/8 X 3/8 Woodruff Key B02 E-Type, Steel Clip for 1/2 shaft B04 E-Type, Steel Clip for 3/8 shaft B04 SSSCPPT BLACK OXIDE X B03 SHCS BLACK OXIDE X.50 18

21 ASSEMBLY, HOPPER Assembly # :

22 ASSEMBLY, HOPPER Assembly # : ITEM QTY. PART NUMBER DESCRIPTION PLATE, GATE ASSY, 4-LOBE KNOB GATE BAR, TRACK SLIDER MOUNT BLOCK SLIDER BLOCK T-NUT T-NUT PREGATE GUIDE RAIL LONG PREGATE GUIDE RAIL SHORT B03 FHCS SST 8-32 X B05 SHCSS SST X B03 SHCSS SST X.50 20

23 ASSEMBLY, ROLLER WEDGE Assembly # :

24 ASSEMBLY, ROLLER WEDGE Assembly # : ITEM QTY. PART NUMBER DESCRIPTION GUIDE RAIL SLIDE BLOCK RETEACTABLE PLUNGER W KNOB BEARING, BALL R4.25 BORE GUIDE RAIL PRESS PLATE PUSHER BAR BRUSH MOUNT WIPER 6IN BRUSH MOUNT WIPER 3FT BRUSH MOUNT WIPER LH B24 SCREW SHOLDER SH/SS Ø.25 X B02 BHCS SST X B02 FHCS SSTL X B01 SHCS SST 4-40 x.25 22

25 ASSEMBLY, EZ ADJUST STAND Assembly # :

26 ASSEMBLY, EZ ADJUST STAND Assembly # : ITEM QTY. PART NUMBER DESCRIPTION Low Profile Stand 20 WIDE Assy, 22 In Upright Adj Assy, Weldment Leveler, Adjustable w/nut Nut, Cap Push 1/ B10 Nut, Hex 3/8-16NC B11 HHCS 3/8-16 NC x B07 LW HANDEL B04 FLAT WASHER # B04 SHCS X B06 HHCS 3/8-16x B04 SHCS 1/4-20 x B10 Nut, Jam 1/2-13 SS

27 ASSEMBLY, HOLD DOWN Assembly # :

28 ASSEMBLY, HOLD DOWN Assembly # : ITEM QTY. PART NUMBER DESCRIPTION ASSY, HOLD DOWN SINGLE SKATE BRACKET, SENSOR HOLD DOWN BRACKET KNOB, 5 LOBE WITH THREADED INSERT STANDOFF, HEX FEMALE X 1.0 LG DUST COVER B02 BHCS SST X B11 SSSCPPT BLACK OXIDE X

29 9 Electrical Diagrams 27

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37 315 27th Avenue NE Minneapolis, MN USA Tel: (763) Fax: (763) Web: Streamfeeder - BW Integrated Systems Printed in the USA.