DISCOVER THE ALLROUND PROCESSING EQUIPMENT OUR SOLUTIONS FOR YOUR PRODUCTS FOR MORE INFORMATION VISIT OUR WEBSITE
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1 Allround Vegetable Processing B.V. Handelsweg BJ, ANDIJK The Netherlands Phone: +31 (0) Fax: +31 (0) info@allroundvp.nl DISCOVER THE ALLROUND PROCESSING EQUIPMENT FOR MORE INFORMATION VISIT OUR WEBSITE OUR SOLUTIONS FOR YOUR PRODUCTS 1
2 INTRODUCTION ALLROUND INDIA In 2007, Allround decided start producing machines in Ambala City, Haryana, India. At first, Allround produced machines in India that were also produced in Holland, but in 2008 a trend was started that a completely new product range was developed specifically for the Indian market. From 2008 Allround has changed the potato industry in India step by step. When we started here, there were only traditional storage facilities where workers had to carry 50 kg. bags up to 3 stories high. For this Allround specifically developed Internal Logistic Belts to reduce this burden. ALLROUND, THE NETHERLANDS ALLROUND, INDIA LASER CUTTING Also Allround introduced modern storage facilities in India. Whereas traditional storages would result in a loss of weight and quality, Allround Storage has installed several large bulk storage facilities, which have improved the quality of potatoes significantly. THE ORGANIZATION Allround VP was founded in the 1950 s by Huib Smit. At first, the FIELD EQUIPMENT, LOADING & UNLOADING LINES, STORAGE AND PROCESSING MACHINES FROM ONE MANUFACTURER 2 50 TONS / HOUR PROCESSING CAPACITY TRANSPARENCY OF COSTS ONE SERVICE POINT COMPLETE TAILOR-MADE INSTALLATIONS STAINLESS STEEL MACHINES ON DEMAND COMPATIBLE WITH ALL BRANDS OF WEIGHING AND PACKING MACHINES PROCESSING SOLUTIONS FOR: SEED POTATOES TABLE POTATOES INDUSTRY POTATOES CARROTS ONIONS SET ONIONS RED BEET TURNIPS PARSNIPS CELERIAC SWEDES BRUSSELS SPROUTS FLOWER BULBS VALERIAN ROOT company focused on installing motors on barges which were used to transport produce from the grower to the auction. In the 1960 s, the company started to develop planting and harvesting machines for flower bulbs and expanded to a 40 person workshop. In the 1990 s, after Gerard and Huib Smit took over their fathers company, a shift was made in the product range towards processing vegetables and potatoes. During this period, the company also started export. Currently, Allround offers a full product range for vegetables and potatoes, consisting of field equipment, loading and unloading machinery, storage solutions and processing machines. Furthermore, there are dealers active in over 45 counties all over the world. 2 3
3 INTEGRATED LINES ALLROUND INTEGRATED PROCESSING LINES Allround Integrated Processing lines (AIPL s) are designed to process different types of products on 1 line. All the below mentioned products can be combined on a AIPL with capacities ranging from 1 to 30 tons / hour. AIPL300 line AIPL300 line ESTIMATED CAPACITIES OF THE AIPL LINES HEAVY & LIGHT SOIL All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. AIPL170 AIPL300 AIPL450 AIPL500 Carrots Baby carrots 1-1, Red beet 1, Potatoes Parsnips 1-1, Celeriac 1,5-2,5 2,5-3, Onions Set onions
4 CABBAGE LINES C6 cabbage line C3 cabbage line CABBAGE LINES Allround Cabbage Lines are designed for easy and comfortable cabbage cleaning. Workers are able to clean cabbages at the rate of 1 ton / hour per person. The stump is cut off, after which the blowers remove the outer leafs of the product. Optionally cabbages can be graded and put into bags. Cabbage grader 6 7
5 ONION LINES PRODUCT A1 ONION LINE A2 ONION LINE A3 ONION LINE ONION LINES Before onions are ready for the market, it is very important that the tail of the onion is removed, and the loose skins are separated. This is done with the onion topper, after which the product is selected and graded and ready for packing. Onions 3-4 tons / hour 6-8 tons / hour 9-12 tons / hour Set onions 2-3 tons / hour 4-6 tons / hour 6-9 tons / hour LARGER CAPACITIES CAN BE OFFERED ON DEMAND All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. A1 onion line A2 onion line 8 9
6 POTATO LINES ALLROUND POTATO LINES Every company that handles potatoes has a different need when it comes to washing and grading. Allround offers solutions for all types of companies, ranging from seed potato grading installations to large industrial washing lines. Industrial potato line for table potatoes a dryer can be added Industrial potato line 10 11
7 CARROT LINES CARROT LINES Carrots are one of the hardest agricultural products to clean. Carrots are often stored with a lot of soil which then also needs to be washed off. Also soil can be very sticky, which increases the washing time a lot. Allround has various machines in its product range to wash and grade carrots in the most effective and product friendly way. 450 carrot line All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. ESTIMATED CAPACITIES OF THE CARROT LINES HEAVY & LIGHT SOIL 170 LINE 300 LINE 450 LINE 500 LINE Carrots Baby carrots 1-1, carrot line 12 13
8 RADIAL GRADERS RADIAL GRADERS Allround Radial Graders are the most effective way of grading round and root-shaped product. The Radial Grader seperates the smallest size first. With the receding rollers the product is not damaged during grading. Furthermore, the system gives very high capacities. Radial grader R120-4 Radial grader R150-5 stainless steel GRADING SIZE MIN - MAX Roll diameter Pitch 63 Pitch 80 Pitch 90 Pitch mm 6-69 mm mm mm mm mm 76 mm mm - 84 mm mm All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. ESTIMATED MAXIMUM CAPACITIES OF THE RADIAL GRADERS R80 TYPE R120 TYPE R150 TYPE R180 TYPE R200 TYPE R240 TYPE Carrots Baby carrots Red beet Potatoes Parsnips Onions Set onions Radial grader R
9 WASHING MACHINES Drum with optional Brush for Washing Machine Washing Machine UK450 Washing Machine U500 ESTIMATED MAXIMUM CAPACITIES OF THE WASHING MACHINES 170 TYPE 300 TYPE 450 TYPE 500 TYPE 600 TYPE Carrots Baby carrots 1-1, Red beet 1, Potatoes Parsnips 1-1, Celeriac 2 2,5-3, Set onions WASHING MACHINES C-TYPE (CARROTS ONLY) U-TYPE UK-TYPE PD-TYPE PDK-TYPE Recirculation system - Option Option Option Option DRUM LENGTH X Ø 170X80 CM 300X100 CM 450X120 CM 500X160 CM 600X190 CM Drum content 0,85 m3 2,36 m3 5,09 m3 10,05 m3 17 m3 C-type (carrots only) Available Available Available x x U-type Available Available Available Available Available UK-type x Available Available Available x PD-type x Available Available x x PDK-type x Available Available x x Optional Sieve Bow for Washing Machine Washing Machine U300 All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. Recirculation system dirty washing - Option Option Option Option Recirculation system sieve bow - Option Option Option Option Brush in the drum Option Option Option Option Option Pintle rubber in the drum Option Option Option Option Option Water level adjustable - Standard Standard Standard Standard Automatic water level adjustment - Option Option Option Option Integrated Destoner Standard Standard Stainless steel drum Standard Standard Standard Standard Standard 16 17
10 DESTONERS & JACUZZI S BOX TIPPERS DESTONERS To remove stones and clods from your products! Capacity: tons / hour Models: D110, D150, D200 Destoner D150 Box Tipper Z180 Wet hopper J4T WET HOPPERS Pre-soaking method for product from heavy soil Water with air forced through for agitation Optional: Integrated Destoner Models available with 6 and 12 m 3 content Models: J2T, J4T BOX TIPPER To tip boxes into a hopper or chute Max. box width: 2500 mm Models available: Z160, Z180, Z250 CABBAGE BOX TIPPER For tipping cabbage onto the line with no drop Can also be used for other products Gabbage Box Tipper ZC
11 HOPPERS SHAKE GRADER HOPPERS Gentle feeding of the line Suitable for boxes and big-bags Models: B , B , B , B FINGERROLLER SET Removed a lot of dirt from the product Star shaped rubber rollers are very product friendly Optional: waste belt Fingerroller set SHAKE GRADER Capacity up to 30 tons / hour Grades on the square size of the product Shake Grader separates the biggest size first Models: SG80-4, SG120-5 Shake Grader SG120-5 Hopper B HOPPERS CONTENT TOTAL CONTENT (M 3 ) EFFECTIVE CONTENT (M 3 ) B ,5 B ,5 3,5 B B Hopper B
12 ONION TOPPERS INSPECTION UNITS ONION TOPPERS Air circulation caused by a propeller in the machine drags the onion tail through a sieve The knife on the propeller cuts the tail of the onion Waste is collected on a waste belt INSPECTION UNITS Roller inspection table and inspection belts available Options: Single platform Double platform Frequency inverter Aisle in the middle Waste belt Waste chute A1 Onion Topper A2 Onion Topper with pre-grader All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. Inspection belt IB ONION TOPPERS NUMBER OF PROPELLORS WASTE BELT DUST HOOD ON WHEELS CAPACITY ONIONS CAPACITY SET-ONIONS A1 1 Standard Standard Option 3-4 tons / hour 2 tons / hour A1+pregrader 1 Standard Standard tons / hour 2 tons / hour A2 2 Standard Standard tons / hour 4 tons / hour A2+pregrader 2 Standard Standard tons / hour 4 tons / hour A3 3 Standard Standard tons / hour 6 tons / hour A3+pregrader 3 Standard Standard tons / hour 6 tons / hour Inspection unit RI STANDARD SIEVE SIZE IS 25 MM. DIFFERENT SIEVE SIZES ON DEMAND 22 23
13 BRUSH, DRYER, CHUNK/LENGTH GRADER POLISHERS CHUNK / LENGTH GRADER To separate broken carrots Grades carrots in two or three lengths + oversize Saves at least 1-2 people at the inspection table W-shaped infeed bed to spead the carrots on the machine Opening is adjustable Option waste belt POLISHERS Half-round and round drum types available Brushes available: 0.25, 0.30, 0.35, 0.40, 0.45, 0.50, 0.60, 0.70 Brushes and shafts are easy to mount and dismount Options Legs Water cleaning system Water recirculation system Potato brush DR POTATO BRUSH Chunk Grader L150-2 Water bin Soft brush for cleaning dry dirt Optional by-pass and dirt belt Models: BR60-9, BR100-13, BR CHUNK/LENGTH GRADER L100 L120 CAPACITY 2-3 tons / hour 3-5 tons / hour L tons / hour L180 L tons / hour 8-11 tons / hour Polisher TD POTATO DRYER Felt dryer for potatoes Optional by-pass belt Models: DR60-10, DR100-12, DR100-17, DR Potato dryer DR All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. POTATO BRUSH BR60-9 BR BR POTATO DRYER DR60-10 DR DR DR tons / hour 10 tons / hour 15 tons / hour 6 tons / hour 10 tons / hour 14 tons / hour 20 tons / hour All capacities are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them. RM300-8 TD TD TD Brush segments 8 segments 12 segments 14 segments 18 segments Drum length 3000 mm 2500 mm 3000 mm 3500 mm Potatoes 8 ton - 10 ton 15 to 18 ton 15 ton - 17 ton 25 ton Carrots 3 ton - 5 ton 6 ton to 8 ton 8 ton - 10 ton 15 ton - 20 ton Baby carrots 2 ton - 4 ton 5 ton to 7 ton 6 ton - 8 ton 10 ton - 15 ton Polisher VEPO 300-8RM 24 25
14 HYDROCOOLER BOX FILLER, BIG-BAG FILLER, PALLET SHAPER Vertical Box Filler VBF70 VERTICAL BOX FILLER Hydrocooler HC300 Automatic box filler Belts lower into the box for Hydro coolers cool down carrots fast by spraying ice cold water over the produce to mostly 3-4 degrees celsius right before the product is cold stored or transported. Big-Bag Filler BBF01 gentle filling Also suitable for big-bags Which machine you will need completely depends on the temperature gap and required capacity per hour. The formula is as follows: ( T/ C x tons product/hour) x 1.36 = kw For example: Incoming temperature: 16 C Out going temperature: 4 C Tons per hour: 5 t/h BIG-BAG FILLER Zig-zag chutes for gentle filling Chutes automatically retracts from the bag Optional: weighing system PALLET SHAPER Simple solution to stack pallets FOR SPECIFIC ADVICE PLEASE CONTACT US. (16-4 =) 12 x 5 x 1,36 = 81,6 kw needed Single and Double filling system Models: BBF01, BBF02 Pallet Shaper PS912 On a rotating platform 26 27
15 WEIGHING & BAGGING LOADING & UNLOADING DUO BELT ATC750 Belt width: 800 mm PRE-GRADING SET Pre-Grading set Duo Belt ATC750 Conveyor length: 2 x 7500 mm Min. length: 8000 mm Max. Length: mm Pre-grading set to take out undersize product Adjustable from 18 to 50 mm PVC scraper to remove dirt from the rollers Optional: Pomme Parisienne belt to separate product from soil Waste belt SPACE FINDER ASF950 Belt width: 600 mm Space Finder AFS950 Max. length: 9500 mm Min. Length: 6350 mm Swinging reach: mm Weiger & Bagger AWBS25 Weigher AW50 Max. discharge height: 5400 mm WEIGHER& BAGGING AWBS25 WEIGHER AW50 RECEIVING HOPPER ARH Receiving Hopper ARH PICKUP SCOOTER APS250 Weighing range from 5 to 25 kilograms Weighing machine with automatic bagger Available with 1 and 2 weighers Models: single AWBS25, double AWBS25 Weighing range from 5 to 50 kilograms With single belt for root shaped product With double belt for round product Most simple solution for bag filling Models: AW50-01, AW50-02 Entrance width: 3000 mm Belt width: 1600 mm Belt length: 4500 mm Options: 2400 mm belt width Pre-grading and pre-cleaning Belt width: 500 mm Min. length: 6900 mm Max. length: 9100 mm Flat bottom part pickup scooter APS
16 ALLROUND STORAGE MODEL GROSS PRICE AD 1 41,00 STORAGE IN GENERAL Storage of agricultural products requires optimal control of the climate inside a storage facility. Being able to regulate temperature, humidity and Co 2 levels is key. When looking at the needed equipment for a storage facility, one first takes the location into account. Storage in tropical Besides offering all needed equipment, Allround Storage is able to provide technical assistance, involvement in the design process of the storage facility, calculations for needed cooling power based on climatological conditions and a balanced calculation of the best storage solution in combination with the processing lines. AD 2 42,00 AD 3 43,00 AD 4 45,00 AD 5 47,00 AD 6 49,00 AD 7 50,00 conditions required other equipment compared to a storage in a land or AD 8 51,00 sea climate. When the optimal conditions are created, agricultural products can be stored up to months. In a well-designed storage facility sprouting and diseases are avoided. Furthermore, with proper storage companies are more able to react to changes in the market, and there is a bigger buffer for the processing line. Whenever you are interested in expanding or building a storage facility, Allround Storage is able to make you an offer complete with all necessary parts within 2 days. If you are interested in an approximate price for storage in your area, we will be able to give that immediately. Through our website inquiries can be made. MICRO Developed for the storage of agricultural products Controls all needed hardware Very user friendly AD 9 52,00 AD 10 54,00 AD 11 56,00 AD 12 66,00 AD 13 68,00 AD 14 70,00 AD 15 72,00 AD 16 74,00 Storage systems Agricultural products are mainly stored in bulk, boxes or big-bags. Allround Storage Remote control by Internet and GSM Depending on the requirements and system, customers can choose for a forced air system or a natural aspire system. The best system is determined by the product that is stored, the construction of the building, the location of the building and the duration of the storage period. Allround Storage is able to supply any system suitable for any climate. Allround storage is able to deliver any storage system that is required. Most of the equipment needed is produced in house, so our customers are assured of the best price: Air ducts Motorized air inlet/outlet hatches Humidifiers TURN-KEY COOLERS Easy to install Combines outside air cooling and mechanical cooling Special evaporators to avoid dehydration Recirculation fans with and without heating Mechanical coolers HUMIDIFIER Co2 refreshment systems To reach optimal moisture level Room ventilation units inside the storage Storage controllers Misting 5,5 micron water particles Sensors Capacity up to 60 liter per hour Switch panels High pressure system at 70 bar Plug and play installation package 30 31
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