Multi Manual for vegetables in brine (olives, peppers, artichokes, etc)

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1 Multi Manual for vegetables in brine (olives, peppers, artichokes, etc) The world hates change, yet it is the only thing that has brought progress. Charles Kettering food & solids beverages & pulps industry & others chemicals & pharma Page 1

2 Multitank TM Manual With the instructions that can be found on this document, we would like to help you to better understand how to use Multitank and make your first contact with it easier. Multitank combines many features of plastic drums and IBC containers, so it s not complicated to use it, just a little bit different. Multitank is a new, modern container that is going to improve the way that your products are packaged, stored and transported. For many years, the standard bulk packaging for products in brine, was plastic drums. But nowadays, drums do no longer meet the current requirements the food industry demands. Components list BD-420 Multitank Main Body LP-420 Multitank Pin (22 pieces) AV-420 Multitank Vent Cap FP-420 Multitank Feet plugs SV-420 Gasket Set Food Contact Approved VC-420 Valve Cap 2 ML-420 Multitank Main Lid MN-420 Multitank Main Net RN-420 Multitank Round Net RL-420 Multitank Round Lid VP-420 Multitank Valve 2 Page 2

3 Multitank TM Basic Parts Multitank consists of 2 basic parts: BD-420 body and the ML-420 main lid. On the BD 420 body you can find fitted the following items: FP-420 VC-420 CG x Feet Plugs fitted in the body 1 x Valve Cap 2 fitted in the drain/ discharge hole 1 x 2 gasket fitted in the VC-420 valve cap BD-420 Multitank Body All Multitanks have a 2 drain/ discharge closed hole with an integrated BSB thread. According to the customer s needs we can modify the closed hole and make it an integrated filter. Integrated filter In the ML-420 main lid you can find fitted the following items: ML-420 Multitank Main Lid RL-420 LP-420 AV-420 MG x Round Lid fitted in the ML-420 Main Lid 22 x Pins fitted in the RL-420 Round lid 1 x Vent Cap fitted in the RL-420 Round Lid 1 x set of 3 food contact approved gaskets. We also offer the following accessories as optionals: ΜΝ-420 Main anti elevation Net RN-420 Round anti elevation net GV-420 Air valve for the vent cap VP-420 Multitank Valve 2 MN-420 Main Net RN-420 Round Net AV-420 Vent Cap GV-420 Air Valve VP-420 Multitank Valve 2 Page 3

4 Multitank TM Operating - Handling De-nesting Multitank can be transported nested when empty (one inside the other). You can seperate each Multitank using the forklift s forks as seen in the picture on the right or you can pull them out by groups creating smaller stacks. Then it is easy for the workers to separate them one by one by hand. Nesting / De-nesting Multitanks Filling with product (Olives, peppers, artichokes etc) Before using them and prior to getting in touch with any kind of product we advise you to wash them with clean water in order to remove any dirt or small items that could exist from Multitank s production and storage in the factory. 1. Prior filling with your products, make sure that the valve cap VC-420 is tightly screwed and the CG-420 gasket is fitted correctly. 2. Fill Multitank with a small amount of brine (approximately 50% less of the total brine). 3. Fill with product (olives, peppers, etc) up to the rim. 4. Put the optional MN-420 Main anti elevation Net and the RN-420 Round Net as shown in the below photo Valve Cap 2 5. Put the ML-420 Main Lid and make sure that the gasket is applied correctly in the main lid s gasket gap and it doesn t stick out. The nerves beneath the lid press the anti-elevation nets down and ensure that your product stays always under the brine. Anti-elevation nets Lid with nerves Main Lid Page 4

5 Multitank TM Operating 6. Add the rest of brine from the RL-420 round lid. Its diameter of 320 mm is big enough, and you can easily use pipes of all dimensions. Fill with brine up to the rim of the round lid. Alternatively you can screw the RL-420 round lid in the Main lid and then fill Multitank using the Vent Cap opening. The opening is 50 mm wide and you can use pipes up to 2. Round Lid with 22 Pins and Vent Cap 7. According to the way you have chosen to fill Multitank, screw the lids. Access your products anytime Securing pins with 19mm wrench Tight all pins for maximum security 8. Secure the ML-420 Main lid in the body using the LP-420 locking pins as shown in the photo. Start with securing the 4 corners. Use a 19 mm wrench or a screwdriver with a big pointed tip. The pins are secured with only half a turn. Usually 8 pins are enough to secure the main lid. You can store the rest in the special holders of the RL-420 Round Lid and use them whenever you decide to send Multitank outside your factory for maximum safety. Pay attention to the following points: Don t fill Multitank with brine before applying the main lid. Multitank s body has a certain elasticity. If the body is filled with liquid prior to putting the main lid, the elasticity will cause a small deformation in the rim of the tank and it will be difficult to put the main lid in the rim of the body. After applying and securing the lids, control often the height of the brine. Multitank s capacity is almost double than the drum and it needs a little more time in order to balance the height of the brine. Page 5

6 Multitank TM Safety We tried to make Multitank the safest reusable packaging material for liquids. Multitank is completely secured with 22 locking pins making it watertight and airtight. There are also extra optional safety seals that can be fitted between the main and the round lid as well as between the round lid and the vent cap making sure that no unauthorized opening of Multitank will take place. Belt Holders Safety tireups As option for extra safety on the lid there are 8 belt holders in order to fit 4 optional belts. In this way Multitank becomes the safest container for your valuable products While storing agricultural products such as olives, peppers etc there is a chance that the possible fermentation will create internal gases. Our vent cap can come with a gas pressure relief valve (air valve) for this reason. Vent Cap Multitank TM Traceability There are three big surfaces that one can put labels. One side of Multitank has a special surface for label placing that is easily cleaned. On the main lid there are many surfaces that can be used for labelling, especially in the main outside nerves. Also there is a place holder where you can put a special RFID chip. Label placeholder RFID Chip fitting Page 6

7 Multitank TM Transport Multitank has a four way entry pallet base and can be carried in twos, one above the other (dynamic loading- 2 Multitanks). The pallet feet holders that are located in the corners of the main lid assure enough support and stability. 1895mm Pallet feet holder Dynamic Stacking For their transport you can use our hand pallet truck, MultiTruck that allows four way entry. We have put the round lid in the edge of the main lid for easier access even when one Multitank is on top of the other. Multitruck More loading plans can be found at Means of transport Average quantity empty Multitanks Truck Trap 320 Jumbo Truck 350 Trailer Truck CTR Jumbo Trailer Truck Ctr Ctr HC 350 Page 7 TRANSPORTING Truck trap 45 HC 375

8 Multitank TM Storage In static storage, 3 Multitanks can be safely stored one above the other ensuring 75% less storage space. The appropriate way of storing filled with product Multitanks, can be shown in the picture below. 2823mm Corridor Corridor Corridor 2520mm 1895mm Storing plan 36 Lids 11 Multitanks Static Stacking Multitank has UV protection and can be safely stored outdoors. We do not recommend storing 3 Multitanks filled with product, one above the other outdoors when the temperature is above 40 degrees. When storing empty nested tanks, put on the top one or more lids in order to prevent rainwater coming inside the tank. We recommend not to nest more than 12 empty Multitank bodies one inside the other and more than 39 main lids on top of one another. The main lids should be put on a pallet in order not to get in contact with the ground. Page 8

9 Multitank TM Emptying You can empty Multitank using our hydraulic dumper MultiDumper or the MultiTipper system that can be applied in every forklift. 1. Unlock the locking pins and put them in the special pin holders on the round lid. 2. Remove the Main Lid and put it away. 3. Carry Multitank to the Multi Dumper or the Multi Tipper 4. Empty Note. Before emptying you can unscrew the Valve cap a little and empty all or part of the brine. MultiDumper MultiTipper Multitank TM Cleaning Cleaning takes place using water pressure machines or our MultiWasher, a custom made washing machine that can wash Multitank s body and the main lid simultaneously. The rest of the items are washed manually. Multitank s material is resistant to the detergents that are commonly used by the factories in the food industry. High pressure water system Multitank TM Maintenance / Guarantee MultiWasher Before the use, check if the gaskets are in good condition, if the locking pins are all in place and the valve cap is correctly applied. Multitank offers a 2 year guarantee for all its parts and free of charge replacement of used gaskets as well as replacement of missing pins, vent caps and valve caps. Page 9

10 multitankltd multitankltd 1, Filament Walk, Wandsworth, London SW18 4GQ, UK T: +44 (0) / +44 (0) W: E: contact@multitank.net Multitank Limited Multitank ltd Multitank Limited

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