atient lifters Assembly, Maintenance & Specifications Manual SUNRISE HML400 Hoyer Manual Patient Lift HPL400 Hoyer Power Patient Lift Sunrise Medical

Transcription

1 SUNRISE Oshkosh, WI Oregon Street Continuing Care Group Sunrise Medical HML400 Hoyer Manual Patient Lift HPL400 Hoyer Power Patient Lift Assembly, Maintenance & Specifications Manual atient lifters

2 2 Note: Attach to first hole on bracket see figure 3, second hole can be used for heavier patients to ease load on actuator, however the vertical lifting range will lose 4 inches. 3) Place base of lifter on a hard even surface with the wheels contacting the surface. Insert the mast in sleeve 5) Remove boom from filler and attach to top of mast with hardware as shown in figure 1. 6) Attach top of actuator to boom with cap and hardware. can be moved to the right to widen the base to 39 1/2 inches or to the left to narrow the base to 24 inches. premature failure may result. Worn parts could fail, resulting in injury to patient/attendant. See figure 2. All shoulder bolts must engage through bracket on both sides. If bolt is not fully engaged, misalignment and A1 WARNING! of base, making sure that it is fully engaged. Tighten the mast lock bolt. Make sure boom points in same 4) Place adjustment handle into socket as shown in figure 1. Pull adjustment handle back to unlock. Handle direction as base legs. Keep mast locked at all times except when in storing or transporting. 2) Assembly requires a 3/4 & 1/2 wrench and 3/16 hex wrench, and a thin layer of grease should be applied to all bolts. E) Remove cradle and mast assembly from box. A) Remove the outside top of the box. B) Remove the three inside top fillers from the.box. D) Remove bottom filler from box. C) Remove base and adjustment handle from the box. **NOTE: If lifter is a power version be careful with, the center filler it contains the electronics. 1) Carefully unpack Hoyer lifter in the following order: 1. ASSEMBLY INSTRUCTIONS FOR ADJUSTABLE U-BASE LIFTERS receive a copy or need additional copies contact: Sunrise Medical, (800) For patient use, refer to the separate manual, How to Use a Patient Lifter: If you did not CAUTION! this manual. Save this manual for future reference. For non-homecare lifters, your maintenance department should keep For service and repair, remember your authorized HOVER dealer is able to provide the assistance you need. patient lifter, you should call SUNRISE MEDICAL toll-free at: your patient lifter and refer to it as often as needed for safe and efficient use. This manual contains important safety and maintenance instructions. Please read it carefully before using if--yeu--haveany-questions-regardtn1hiafeuiä ii ëiiàtbtenance, or specifications of your Limited Warranty 8 6. Lifter Operation 7 3. Adjustable U-Base Lifter Specifications & Trouble-shooting (3.1) 4 4. Hoyer Lifter Maintenance 5 5. Lifter Operation Instructions 6 7. Partner Sling Information 7 2. Adjustable U-Base Lifter Illustrations 3 1. Assembly Instructions for Adjustable U-Base Lifters 2, 3 TABLE OF CONTENTS PAGE

3 8) Brake is provided on rear caster,for parking only. To lock caster, step on cam lever, located on side of caster. To unlock brake step on highest cam lever. resulting in injury to patient/attendant. Hanger post should protrude cradle center by 1/16th inch. See figure 2. present, the cradle hanger post and cradle center may wear prematurely. Worn cradle parts could fail, The large thrust washer must be inserted on the cradle hanger post as shown in figure 1. If washer is not BASE SHOWN IN OPEN POSITION Figure 1 worn parts immediately. Remove from service and replace and/or attendant. 7 in serious inlury or death to patient Cradle Center Post must protrude if Cradle Center Post is flush or Worn cradle parts could fail, resulting (POWER UNIT) SPREADER LOCK occurred. recessed, excessive wear may have Pivot Assembly (Approximately 1/16 ). below Ihe bottom of the Cradle Center A WARNING! BATIERY PACK CONTROL BOX Figure 2 POST CRADLE HANGER CRADLE L_Z LOCK NUT- SHOULDER BOLT PAST THROUGH BRACKET SHOULDER BOLT MUST /,,, ESN NUT slings. points are used for Partner style FRICTiON CAP BRACKET chains. are used only foc I-layer slings with Inside attachment points on cradle The four outside attachments A WARNING! 2. ADJUSTABLE U-BASE UFTERILLUSTRATONS battery pack to control box and bracket. Plug cords in proper outlets, pressing firmly into place. 9) For power unit attach control box to bracket on back of mast using 1/8 hex wrench. Attach A WARNING! 7) Attach cradle to the end of boom with cap and hardware as shown in figure 1.

4 88 1/2 lbs. for power (HPL400) 4 Relays in contol box are Actuator defective. Replace actuator. the control box. Power indicator Not connected to mains. Connect to mains. Power indicator lights up Actuator plug not pushed Push actuator plug into heard clicking. Control box defective. Power indicator lights up Battery Battery Actuator does not run on Actuator plug not properly channel. Control box defective. No relay noise is heard Handset defective. Send Send relay clicking is heard. system for repair. repair. The fuse has blown. Replace fuse, if the system Control Control box defective. Send control box for handset for repair. battery, but relay clicking pushed into control box. properly into control box. control box for but actuator does not run, into control box properly, control box properly. but actuator does not run, repair. from control box. dead on battery and no from one direction on one Control box completely box defective Send control box for repair. Control box okay apart Handset defective. Send handset for repair. Control box defective. Replace control box. Replace replacement, or send the is heard. Actuator defective. Replace actuator. Push actuator plug completely flat. Charge battery defective. Replace battery for Trouble-shooting. with each lifter. Ref.: Supplied is prepared Ior external fuse See separate instructions does not light up. Manual Lifter Symptom Possible Cause Action 3.1 Trouble-shooting, Power Unit LCD Display for Battery Indication Emergency Stop Acoustic battery alarm at about 50% battery capacity Soft Stop Emergency Lowering 1 Speed Operation Charger Input 1 20V AC Charger Output 24V DC Battery: 2-1 2V Rechargeable Sealed. -ehafr(2oihyjai 25 inches. (CSP horizontal to center tube.) Height of boom at maximum articulation: 77 inches (196 cm) with four inch diameter wheels. Mist powder coat finish. Base clearances 4 1/2 inches (11 cm) with three inch diameter wheels. Height of boom at minimum articulation 28 inches (71cm) with four inch diameter wheels. Overall length 43.5 (110cm) Base clearance 5 1/2 inches (14 cm) with four inch diameter wheels. Width of base, minimum 24 inches (61 cm) without wheel swivel. Width of base, maximum 39 1/2 inches (100 cm) without wheel swivel. Length of base: 42 1/2 inches (108 cm) without wheel swivel. Height of mast overall in base 511/2 inches (130 cm) with four inch diameter wheels. Boom articulation radius:. Brake on one rear caster. The following for HPL400 (power unit) only: Lifter weight 84 lbs. for hydraulic (HML400) Maximum capacity 400 lbs. 3. SPECIFICATIONS FOR THE HML400 & HPL400

5 . Item Initially Before each Bi-Monthly observe the following recommended instructions. lifters and accessories is necessary to assure proper and safe operation. Read and Check hanger post for wear or damage. Check sling attachments for wear or deflection. X Check metal parts for wear or damage. X Check slings and web straps for wear or damage. X Wheels swivel and roll easily. X X Inspect for bends or deflections. X Inspect all bolts and nuts for wear. X BãSWÔbiñS and closes smoothly. X X 4. Boom: 6. Pump_Assembly: 7. Slings_and_Hardware: 8. Lubrication: Do_not_wash_under_water_pressure. 3. Mast: Check spreader lock and all hardware for wear. X 2. Base adjustment: Mast fully engaged and locked into mast sleeve. X X 5. Cradle: Tighten seals around piston with spanner wrench provided. X X but not to the point of dripping. X X Keep painted surfaces clean from oil. X Top of mast where boom attaches. X 9. Cleaning: Apply auto or appliance wax. X Pump handle and valve work smoothly. X X Check for oil leakage a light film is normal, Replace post if wear exceeds 1/16 inch. X between the base legs. X X Inspect to ensure the boom is centered Inspect all bolts and nuts for wear. X Wheel bolts are tight. X X Pump handle hinge. X Use a light grease to lubricate base Use mild soap to clean; dry thoroughly. X Wheel and swivel bearings. X adjustment lock plate and all rotating hardware. X Oil_all_pivot_joints,_including: Base is even and level (all four wheels are on the floor). X X Base locks securely, all parts are present X X - 1. Base and Wheels: Top and Bottom of actuator mounting. X use Only qualified persons should service and repair Hoyer lifters. Regular maintenance of 4. LIFTER MAINTENANCE CHECKLIST

6 2. Battery Charging Simply press the button for the direction you want the lifter to move on side of casters. To unlock brakes, step on highest cam lever. when lifting someone. Brakes are provided for parking. To lock casters, step on cam lever Lifters can tip over. Keep base widened for stability. NEVER lock brakes or block wheels WARNING! Fig. 5.1 Configuration of the Power System LCD-display Control box Emergency stop 0 Battery later date. By unauthorized opening of the system there is a risk that it may malfunction at a CAUTION! being used in wet or bath areas. NOTE: Do not charge the battery while someone is in the lifter, and especially if unit is NOTE: Power Lifter will not be operable during the time the charger is connected. the LCD Display will trickle down the battery. 4. Emergency stop button should be pushed in when not in use for a extended period of time, operation. exceeded the control box could overheat and become damaged. Unless otherwise The duty cycle printed on the label of the control box must always be noted. If this is specified on the label, the duty cycle is maximum 10% or 6 mm/hour of continuous ** Note: when battery alarm ** Note: it is not possible to overcharge batteries. charging, the batteries will be fully charged, LCD display should read 100%. longest life is obtained when the battery is fully charged. After approximately 6 hours of A control box with battery should be charged at least every six months. However, the Plug the charger into the wall socket (110 V) prior to connecting the plug to the cont ol box. The hand control activates the lifter, and has two buttons; one up and one down. 5. OPERATION INSTRUCTIONS FOR POWER UNIT 11. Hand Control

7 lifter parts are NOT interchangeable with other manufacturer s products. Replace any worn injury to patient and/or attendant. Use only Hoyer lifter parts on Hoyer products. Hoyer Using other manufacturer s parts on Hoyer products is unsafe and may result in serious - - A WARNING! - Use slings in good condition only. Destroy and discard old, unusable slings. Torn, cut, frayed, or broken slings could fail resulting in serious injury or death to patient. WARNING! inside strap to the cradle. C. Patient can be raised 4 higher by hooking up the **AIl slings are tested up to 600 lbs. maximum. * Patient s weight to sling size information is an approximation only. Use higher patient 4 to raise inside straps Small Medium Large & up inch. cm inch. cm lbs. kg *PATIENT SIZE GUIDE 3--- B 1i/ A B **weight A III \1I I 7 PARTNER SLING INFORMATION and date purchased. DO NOT attempt to lift someone with a faulty hydraulic jack. 3. DO NOT press down hard on handle when bottom of stroke is reached. 5. If trouble develops with the hydraulic jack, remove it, and ship it to Hoyer for repair or exchange. Provide serial number the end of the boom. This does not indicate a faulty jack, but is a trait common to hydraulic equipment. 2. DO NOT lift up on end of boom to position for lifting patient as this causes air to be drawn in under ram, preventing 4. It is a common occurrence after a few hours of non-use for the boom and jack to lower with no weight suspended from jack from lifting when handle is pumped. 1. Use jack to raise boom to position for lifting patient. NOTE: HYDRAULIC JACK Release Knob BE SURE TO READ HOW TO USE A PATIENT LIFTER MANUAL BEFORE ATTEMPTING A LIFT. chains. ing. After patient reaches seat, push down on boom to slacken Push gently on knees to attain correct sitting posture while lower it counter clockwise, not more than one full turn. Guide descent. reieae1thoh by Turning steady lifter. stability. Pump hydraulic handle. Steering handle may be held to of lifter must be spread to widest possible position to maximize knob. Release knob is located on pump near pump handle. Base To raise lifter: Tighten clockwise hydraulic pressure release 6. LIFTER OPERATION parts immediately.

8 LIMITED WARRANTY 8 PN Sunrise Medical. All rights reserved. SUNRISE 2815 Oregon Street Oshkosh, WI Continuing Care Group Sunrise Medical Serial Number Date purchased Where purchased: Phone: Address: Name: AUTHORIZED HOVER DEALER from state to state. If you have a question about your Hoyer product or this warranty, please call us non-durable components, such as rubber accessories and upholstery materials, which are modification, tampering with, or normal wear and tear. The warranty does not extend to toll-free at This warranty does not cover device failure due to owner misuse or negligence, This warranty gives specific legal rights, and you may have other rights, which vary Please include your name and address, and an explanation of the defect. h1östhi replace the device, provided that you return it, postage prepaid, to: Sunrise Medical subject to normal wear and replacement. In the event of a defect covered by this warranty, we will, at our option, repair or products, and assures many years of convenient, dependable service Oregon Street This warranty is an expression of our confidence in the materials and workmanship of our This device was built to precise standards and carefully inspected prior to shipment. workmanship for one year after purchase by the original consumer. Your HOYER brand product is warranted to be free of defects in materials and