Shuttlelift CD5500 Series

Transcription

1 Shuttlelift CD55 Series Product Guide Features CD55F: 13, t (15 USt) capacity threesection boom with,5 m (41 ft) outreach CD55B: 1,3 t ( USt) capacity foursection boom with 1, m (54 ft in) outreach 4, m (15 ft) offsettable swingaway extension 972 kg (2, lb) deck carrying capacity Available with diesel or dual fuel engine

2 Features Outriggers The CD55F is equipped with singleposition oblique style outriggers. The CD55B comes equipped with twoposition beam/jack style outriggers. Cab Both models come equipped with a standard open air cab shell with overhead safety glass. An optional enclosed cab with front, right and rear glass, a split (twopiece) hinged door with sliding glass. Front windshield wiper, heater and defroster fan is available. Steering Standard steering modes on the 55F is twowheel, fourwheel, and crab steer with an option for electronic selfalignment. Standard steering modes on the 55B include twowheel, fourwheel, crab steer and electronic selfalignment Cummins engine The Cummins QSB 3,3 L, Tier III, diesel comes standard in both models. Horsepower rating: CD55F: 3 kw (5 hp) at 2 rpm. CD55B: 73, kw (99 hp) at 2 rpm. A,5 m (41 ft) main boom comes standard on the CD55F. An optional fourth main boom section adds 3,4 m (11 ft) additional boom length. The CD55B comes standard with a 1, m (54 ft in) main boom.

3 Contents Specifications 4 CD55F dimensions 7 CD55F threesection boom working range CD55F foursection boom working range 9 CD55F threesection boom load chart 1 CD55F foursection boom load chart 11 CD55B dimensions CD55B range diagram 13 CD55B load chart Symbols glossary 15

4 Specifications Superstructure CD55F: 5, m,5 m ( ft in 41 ft in) threesection full power boom. Maximum tip height:,1 m (4 ft 3 in) CD55B: 5, m 1, m ( ft in 54 ft in) foursection full power boom. Maximum tip height: 19, m (2 ft in) *Optional boom CD55F: Manual fourth main boom fly section Maximum tip height: 17, m (5 ft 3 in) * extension 4, m (15 ft) offsettable swingaway extension nose CD55F: Two sheave nonpivoting boom nose CD55B: Two sheave, 3position (, +, + ) pivoting boom nose for minimizing head space requirements. Lowers head height,4 m (15.9 in) when nose is pivoted fully forward. elevation CD55F: Single double acting hydraulic cylinder with integral holding valve. CD55B: Two double acting hydraulic cylinders with integral holding valve. Elevation: to 9 for the CD55F to for the CD55B Antitwo block device Standard antitwo block device, when activated, provides an audible warning to the crane operator and disengages all crane functions whose movement can cause twoblocking. Load indicator (wireless LSI) A simple effective and easy to use load indicating system used in conjunction with the antitwo block system to assist the operator in efficient operation of the unit within the limits of the load chart. The display panel displays the hook load and warns the operator when a preset load capacity is exceeded. The warning is by a flashing light on the display panel. In conjunction with the load display panel (receiver), there is a wireless transmitter and load sensing pin attached to the boom head that transmits the hook load to the display panel. *Load moment indicator (hardwired LMI) Digital display of boom angle, boom length, boom radius, capacity, and allows for operator input to set the limits based on load chart. Displays color coded light bar and audible alarm with function cutout if load exceeds entered parameters. Swing Ball bearing swing circle with 3 continuous rotation. Hydraulic driven worm gear and pinion. Maximum speed: CD55F: 2.1 rpm CD55B: 2.5 rpm Hydraulic system Four section gear pump providing a system pressure of 1,3 bars (35 psi) Combined flow: 333,1 Lpm (. gpm) CD55F: Sixsection valve bank mounted in dash with direct mechanical linkage for low effort lever control. CD55B: Sixsection valve bank chassis mounted; operated via dash mounted, pilot pressure hydraulic joysticks. Return line filter with full flow bypass protection and service indicator. 151,4 L ( gal) hydraulic reservoir with sight level gauge and steel side plating to guard against side impact damage. 4 *Denotes optional equipment

5 Specifications Superstructure (continued) Hoist specifications Piston motor drive with spring applied / hyd. released brake. Equal speed power up and down. Drum diameter:,25m (9.75 in) Maximum hoist single line pull: 53 kg (, lb) Maximum hoist single line speed: CD55F: 3,4 m/min ( fpm) CD55B:,2 m/min (15 fpm) Maximum permissible single line pull: CD55F: kg (75 lb) (,7 mm [1/2 in]) CD55B: 2 kg (9 lb) (,7 mm [1/2 in]) Rope length: CD55F: (threesection boom) 73, m (2 ft) (foursection boom),4 m (29 ft) CD55B: 94,5 m (31 ft) Carrier Outrigger controls CD55F: Lever controls located on dash panel and operate the beams in pairs from side to side. Level bubble located inside operators compartment. CD55B: Two switch operation mounted on dash panel. One three position rocker switch to select all beams / jacks, left beams / jacks only, or right beams / jacks only. Separate four way toggle switch to activate beams out / in and jacks down / up. Level bubble indicator located inside operators compartment. *Independent outrigger controls available as an option. Standard engine (Tier III) CD55F: Cummins QSB 3,3 L turbocharged diesel rated at 3, kw (5 bhp) at 2 rpm. CD55B: Cummins QSB 3,3 L turbocharged diesel rated at 73, kw (99 bhp) at 2 rpm. *Optional engine (27 EPA) G.M. 4,3 L V EFI dual fuel (gasoline / L.P.) rated at 9,3 kw (93 25 rpm. Frame High strength alloy steel constructed with integral outrigger housings; front and rear tiedown lugs. 75 ft 2 carrydeck size with 972 kg (2, lb) carrying capacity. Deck coated with antiskid treatment. Outriggers CD55F: Front and rear oblique type beams at all four corners with integral holding valves. Outrigger pads form an integral part of the beam. Outrigger pad size 2 mm x 254 mm (.75 in x 1 in). Maximum pad load: p.s.i. CD55B: Twostage hydraulic telescoping beam with oblique type jack on all four corners, provides extended and down and retracted and down lifting capacities. Integral holding valves on both beam and jack. Outrigger pad size 2 mm x 254 mm (.75 in x 1 in). Maximum pad load: 39 p.s.i. Operators control station Frame mounted, open air style control station with cab shell includes all crane functions, driving controls, and overhead safety glass. Other standard equipment include a durable weather resistant seat with seat belt, hourmeter, sight level bubble, and fire extinguisher. The dash panel includes engine oil pressure gauge, engine water temperature gauge, fuel gauge, transmission low oil and high temperature warning lights, low battery warning light, and brake system low pressure warning light. The LSI (load indicator) receiver is mounted to the top of the dash. *Operators control station enclosed Includes the standard cab shell with the addition of front, right, and rear glass, a split (twopiece) hinged door with sliding glass. Front windshield wiper, heater and defroster fan are included. Shuttlelift CD55 Series *Denotes optional equipment 5

6 Specifications Carrier (continued) Fuel tank capacity 151,4 L ( gal) all steel construction with steel side plate to guard against side impact. Electrical system One V maintenance free battery, 3 amp alternator. Drive 4 x 2 Front axle drive with planetary hubs and limited slip differential. Steer CD55F: Twowheel, fourwheel, and crab steer CD55B: Twowheel, fourwheel, and crab steer with electric self alignment. Outside turning radius: CD55F/CD55B: Two wheel steer:,55 m (21 ft in) Four wheel steer: 3,7 m ( ft 4 in) Transmission CD55F: I.T.L. synchromesh fourspeeds forward and reverse. CD55B: I.T.L. powershift fourspeeds forward and reverse. Stalk mounted shifter on left side of steering column. Tires 35/5R.5 radial traction tread pneumatic. Suspension Front: Rigid mounted to frame. Rear: Provides 1.5 oscillation for use on semirough terrain. Axle lockout must be engaged (locked) whenever picking on rubber or traveling in the crab steer mode. A warning light indicates when the axle lockouts are engaged. Lights Recessed mounted, includes head, tail, rear work, stop, and turn signals. Maximum speed CD55F: 23,3 km/h (.5 mph) CD55B: 33, km/h (21. mph) Gradeability (theoretical) CD55F: 73%...no load 41% kg (2, lb) load CD55B: %...no load % kg (2, lb) load Gross vehicle weight (G.V.W) CD55F: 7 kg (2,9 lb) threesection boom 9 kg (2,54 lb) foursection boom CD55B: 79 kg (,5 lb) Miscellaneous standard equipment Two sheave, Quick Reeve style hookblock; CD55F: 13, t (15. USt); CD55B: 1,3 t (. USt). Backup alarm Lifting and tie down lugs Outrigger motion alarm Brakes Hydraulic actuated internal wetdisc service brakes acting on all four wheels. A dash mounted toggle switch activates the dry disc parking brake on the transmission output yoke with a dash warning light. *Denotes optional equipment

7 Dimensions 2,3 mm (") 4,5 m (15'.5") Three Section 5,5 m Retracted (' ''),5 m Extended (41' '') CD55F 1,3 m (' ") 1, m (3' ") 2,1 m (7' 1") 1, m (4' 4") Four Section 5,5 m Retracted (' '') 15,93 m Extended (52' 3") 5, cm (1' "),74 m (2' 5") 2,43 m (7' 1 11/2"),73 m (' 1'') (' 1'') 2,43 m (7' 1 11/2") 4, m (13' 21/2'') 4,29 m (' 1') 1, m (4' ") 2,1 m (' 7") 1, m (' 2") 3,1 cm (1' 3"), m (3") 1, m (4' 1") 33, cm (1' 1") 1,99 m (' 1/2") 2, m w/ Enclosed Cab (' " ) 3,73 m (' 3") THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. Shuttlelift CD55 Series 7

8 Range diagram CD55F (Threesection boom) Height from the ground in feet Operating radius in feet from axis of rotation THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

9 CD55F (Foursection boom) Range diagram o o RETRACTED RETRACTED EXTENDED EXTENDED 15' 2 W/4TH RET W/4TH EXT W/4TH RET W/4TH EXT JIB o OPERATING RADIUS IN FEET FROM AXIS OF ROTATION Operating radus in feet from axis of rotation o o 2 o 1 o o Height from the ground in feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. Shuttlelift CD55 Series 9

10 Load chart CD55F (Threesection boom) CD55F (3SECTION BOOM) MAIN BOOM JIB RADIUS (ft) ON OUTRIGGERS ON RUBBER F/R 3 F/R 3,, 17, 17, 2,2 2,2 13,5,,, 1,7 1,,, 71 1,, , 13, 525,2,2 47 1, 1, MAIN BOOM ANGLE JIB STRUCTURAL CAPACITIES NOTES: JIB CAPACITY IS LIMITED BY BOTH STRUCTURAL CAPACITY CHART AND MAIN CAPACITY CHART. SHADED AREAS ARE GOVERNED BY STRUCTURAL STRENGTH, DO NOT RELY ON TIPPING. OPERATION OF THIS EQUIPMENT IN EXCESS OF RATING CHARTS AND DISREGARD OF INSTRUCTIONS IS DANGEROUS AND VOIDS WARRANTY. 15 FRONT MAIN BLOCK HOOK & BALL SIDE SIDE REDUCTION CHART FROM MAIN BOOM RATINGS 21 lb 1 lb REAR FROM JIB RATINGS N/A 1 lb 15 1) The rated loads are the maximum lifting capacities as determined by operating radius only. Any combination of boom lengths and angles may be used to obtain operating radius. The operating radius is the horizontal distance from a projection of the axis of rotation to the supporting surface, before loading, to the center of vertical hoist line or tackle with load applied. 2) The rated loads shown on outriggers do not exceed 5% of actual tipping. The rated loads shown on rubber do not exceed 75% of actual tipping. These ratings are based on freely suspended loads with the crane leveled, standing on a firm, uniform supporting surface. Practical working loads depend on supporting surface, operating radius and other factors affecting stability. Hazardous suroundings, climatic conditions, experience of operator and proper training must be taken into account by the operator. 4) Ratings on outriggers are with outriggers fully extended. 5) Ratings on rubber depend on tire capacity,, condition of tires and proper inflation pressure ( psi). Loads on rubber may be transported at a maximum speed of 2.5 mph on a smooth, hard, level surface with the boom retracted to the shortest length possible and centered over the front. ) For operating radius not shown,use load rating of next larger radius. 7) The maximum combined total boom and deck load is 1, lb. The maximum deck load only is 2, lb. ) Do not induce any external side loads to boom or jib. 2 JIB, STOWED JIB, DEPLOYED lb 7 lb RIGGING CHART N/A lb 3) The weights of all load handling devices, such as hooks, hook blocks, slings, etc., except the hoist rope, shall be considered as part of the load. See reduction chart. 1 PART 75 lb 4PART, lb WIRE ROPE: 1/2 in diameter Minimum breaking strength 2,25 lb 1 THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

11 Load chart CD55F (Foursection boom) RADIUS (ft) ON OUTRIGGERS 4TH RETRACTED ON RUBBER F/R 3 F/R 3.,, 17, 17,. 2,2 2,2 13,5, 1.,, 1,7 11,.,, ,, , 13, 9 1.,2, , 1, MAIN BOOM JIB RADIUS (ft) ON OUTRIGGERS 4TH EXTENDED ON RUBBER F/R 3 F/R 3 11, 11, 11, 11, 1,7 1,7 1,7 1, MAIN BOOM ANGLE 4TH RETRACTED JIB STRUCTURAL CAPACITIES TH EXTENDED NOTES: JIB CAPACITY IS LIMITED BY BOTH STRUCTURAL CAPACITY CHART AND MAIN CAPACITY CHART. SHADED AREAS ARE GOVERNED BY STRUCTURAL STRENGTH, DO NOT RELY ON TIPPING. OPERATION OF THIS EQUIPMENT IN EXCESS OF RATING CHARTS AND DISREGARD OF INSTRUCTIONS IS DANGEROUS AND VOIDS WARRANTY. 15 o o FRONT MAIN BLOCK HOOK & BALL JIB, STOWED JIB, DEPLOYED 1PART 75 lb SIDE SIDE REDUCTION CHART FROM MAIN BOOM RATINGS 21 lb 1 lb lb 7 lb RIGGING CHART WIRE ROPE: 1/2 inch diameter Min. breaking strength 2,25 lb REAR FROM JIB RATINGS N/A 1 lb N/A lb 4PART, lb 15 o o 1) The rated loads are the maximum lifting capacities as determined by operating radius only. Any combination of boom lengths and angles may be used to obtain operating radius. The operating radius is the horizontal distance from a projection of the axis of rotation to the supporting surface, before loading, to the center of vertical hoist line or tackle with load applied. 2) The rated loads shown on outriggers do not exceed 5% of actual tipping. The rated loads shown on rubber do not exceed 75% of actual tipping. These ratings are based on freely suspended loads with the crane leveled, standing on a firm, uniform supporting surface. Practical working loads depend on supporting surface, operating radius and other factors affecting stability. Hazardous suroundings, climatic conditions, experience of operator and proper training must be taken into account by the operator. 3) The weights of all load handling devices, such as hooks, hook blocks, slings, etc., except the hoist rope, shall be considered as part of the load. See reduction chart. 4) Ratings on outriggers are with outriggers fully extended. 5) Ratings on rubber depend on tire capacity, condition of tires and proper inflation pressure ( psi). Loads on rubber may be transported at a maximum speed of 2.5 mph on a smooth, hard, level surface with the boom retracted to the shortest length possible and centered over the front. ) For operating radius not shown, use load rating of next larger radius. 7) The maximum combined total boom and deck load is 1, lb. The maximum deck load only is 2, lb. ) Do not induce any external side loads to boom or jib. 395 THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. Shuttlelift CD55 Series 11

12 Dimensions CD55B 4,7 m (15' ") 2,13 m (7' ") 1,7 m (3' ") 1,3 m (' ") Retracted 5,4 m (' ") and Extended 1,1 m (54' ") 1, m (5.97") o SEE INSET 1,1 m (3.39") o,51 m (1' "), m (1' 4.5") 1,27 m (5.") o Dimensions are with the boom horizontal and the antitwo block bottomed. 2, m (7' ") 2,3 m (' ") 2,17 m (7' 1.25"),91 m (' ") 1,19 m (3' 1 1") 2, m ('.75") 4, m (' 1.25"), m (13.25") 1,17 m (3' 1.75 ") 2,41 m (7' 1 1"),75 m (2' 5.5") 1,9 m (' 2.25") 1,17 m (3' 1") 1, m (4'.75") 1,9 m (' ") 4, m (13' 1"),3 m (.25") 2,3 m (7' 9.5") THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

13 Range diagram CD55B ' BOOM.5' BOOM.5' BOOM 54.5' BOOM 9.5' WITH 15' JIB Height from the ground in feet Operating radius in feet from axis of rotation THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. Shuttlelift CD55 Series 13

14 Load chart CD55B Radius (ft) MAIN BOOM LOAD RATINGS ON OUTIGGERS Extended and Down 3 or Retracted and Down Front/Rear.5 ft BOOM.5 ft BOOM.5 ft BOOM 54.5 ft BOOM Angle Rated Load 3, 31,5, 19,5 1,2 15, Angle Rated Load,5,5, 2, 1, 15,5,,5 11, Angle Rated Load 23,7 23, 21,5 19,7 17, 15,,,7 11,2 1, Angle Rated Load 17, 15,,,, 11, 1, Radius (ft) MAIN BOOM ON RUBBER Any Length Front Rating 1, 13, 11, Rating 1, NOTES: JIB CAPACITY IS LIMITED BY BOTH STRUCTURAL CAPACITY CHART AND MAIN CAPACITY CHART. SHADED AREAS ARE GOVERNED BY STRUCTURAL STRENGTH, DO NOT RELY ON TIPPING. OPERATION OF THIS EQUIPMENT IN EXCESS OF RATING CHARTS AND DISREGARD OF INSTRUCTIONS IS DANGEROUS AND VOIDS WARRANTY. 15 FRONT SIDE SIDE REAR 15 RATING REDUCTIONS FOR LOAD HANDLING DEVICES INSTALLED MAIN BLOCK HOOK & BALL JIB STOWED JIB DEPLOYED FROM MAIN BOOM 2 1 NO REDUCTION 7 FROM JIB NOT APPLICABLE 1 NOT APPLICABLE NO REDUCTION Radius (ft) MAIN BOOM LOAD RATINGS ON OUTRIGGERS Retracted and Down 3.5 ft BOOM.5 ft BOOM.5 ft BOOM 54.5 ft BOOM Angle Rated Load 3, 29, 1, 11, 9 Angle Rated Load (lbs,5,5 2,, Angle Rated Load 23,7 23, 2,, 1, Angle Rated Load 17, 15, 13, 1, FT JIB CAPACITIES ON EXTENDED OUTRIGGERS Main Jib Offset Angle 15 Angle To.5 ft To 54.5 ft To.5 ft To 54.5 ft Any Main Main Main Main Length ) 2) 3) 4) 5) ) The rated loads are the maximum lift capacities as determined by operating radius, boom length and boom angle. The operating radius is the horizontal distance from a projection of the axis of rotation to the supporting surface, before loading, to the center of vertical hoist line or tackle with load applied. The rated loads shown on otriggers do not exceed 5% of actual tipping. The rated loads shown on rubber do not exceed 75% of actual tipping. Retracted outrigger rated loads meet ASME B.5. These ratings are based on freely uniform supporting surface. Practical working loads depend on stability. Hazardous surroundings, climatic conditions, experience account by the operator. The weights of all load handling devices, such as hooks, hook blocks, slings, etc, except the hoist rope, shall be considered as part of the load. See above. Ratings on outriggers are for either outriggers fully extended and down or fully retracted and down. Ratings for outriggers fully retracted and down will apply for any intermediate outrigger setting. Ratings on rubber depend on tire capacity, condition of tires and proper inflation pressure ( psi). Loads on rubber may be transported at a maximum speed of 2.5 mph on a smooth hard level surface with boom retracted to the shortest length possible and centered over front. Do not use jib with crane on rubbeṙ For operating radius not shown, use load rating of next larger radius. 7) The maximum combined total boom and deck load is 1, lb the maximum deck load only is 2, lb. ) Do not induce any external side loads to boom or jib. MAXIMUM PERMISSIBLE SINGLE LINE PULL = 9 LB WIRE ROPE: 13 mm Diameter X 25 Galvanized Minimum required breaking strength = 37,2 lb 175 THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

15 Symbols glossary Axles Counterweight Grade Outriggers Drive Heavy duty jib Radius elevation Electrical system Hoist Rotation extension Engine H Hookblock Speed length Extension Hydraulic system Steering nose Frame Lights Suspension Brakes Fuel tank capacity Oil Swing Cab Gear Outrigger controls Tires Transmission Shuttlelift CD55 Series 15

16 Manitowoc Cranes Regional headquarters Americas Manitowoc, Wisconsin, USA Tel: Fax: Shady Grove, Pennsylvania, USA Tel: Fax: Europe, Middle East, Africa Ecully, France Tel: +33 () Fax: +33 () China Shanghai, China Tel: Fax: Greater AsiaPacific Singapore Tel: +5 1 Fax: +5 2 Regional offices Americas Brazil Alphaville Mexico Monterrey Chile Santiago Europe, Middle East, Africa Czech Republic Netvorice France Baudemont Cergy Decines Germany Langenfeld Hungary Budapest Italy Lainate Netherlands Breda Poland Warsaw Portugal Baltar Russia Moscow U.A.E. Dubai U.K. Buckingham China Beijing Chengdu Guangzhou Xian Greater AsiaPacific Australia Adelaide Brisbane Melbourne Sydney India Calcutta Chennai Delhi Hyderabad Pune Korea Seoul Philippines Makati City Singapore Factories Brazil Alphaville China TaiAn Zhangjiagang France Charlieu Moulins Germany Wilhelmshaven India Pune Italy Niella Tanaro Portugal Baltar Fânzeres Slovakia Saris USA Manitowoc Port Washington Shady Grove This document is noncontractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment. 211 Manitowoc Form No.CD55 Series PG Part No. 792M21