CONTRACTOR S EQUIPMENT
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1 CONTRACTOR S EQUIPMENT
2 applications DISAB Vacloaders and vacuum systems are used in a wide variety of industries for all sorts of different applications. Emptying of collapsed barley silo. Suction height: 20 m Capacity: 24 m³/h Process-based spillages are a major industrial issue, as they may have a negative impact on production quality and output can mean the loss of valuable material can cause machine failures and increase both repair and downtime may also have a negative impact on the work environment and corporate image, especially on sites where customers and other audiences can have access. Vacuum systems are the dust-free solution to cleaning, transporting and recovering spillages. Suction of lignite powder Suction height: 15 m, 15 m horizontal Capacity: 8-10 m³/h Suction and blowing of clinker material Suction distance: m Capacity: suction 1-3 h, blowing 45 m Stone blowing onto flat roof Blowing: H12 m L 100 m Capacity: 12 ton/h Filling of suspended foundation Blowing: m Capacity: m³/h Our main sectors are: Cement & Concrete Up to 10% of the production output of a cement company can result in becoming spillages around the site or in the plant. The combination of a stationary vacuum system and the DISAB Vacloader results in a smooth, safe and cost-effective system. - Cementa Slite, Sweden Steel & Foundry In any steel manufacturing or metallurgical process, dust and waste material can have a negative and costly impact on production quality, as well as downtime and of course repair time. It s the sheer suction power of a DISAB that makes it the one we want for the steelbased customers. It can pull material as dense as iron ore along feet of suction hose. - Hanson Support Services, UK Bulk & Minerals Bulk handling and minerals normally involve different forms of unloading, transportation, storage and re-loading of raw material, usually in huge volumes.spillages can be easily managed using our equipment. The Vacloader is an excellent bit of kit... and I ve been recommending it to other Tarmac quarries... - Tarmac, UK Energy DISAB vacuum technology reduces downtime caused by plant breakdown or interruption of the production process, enabling speedy repairs and minimal downtime. The DISAB Group was chosen by Hitachi Zosen Inova for their experience in both the energy sector and in centralized vacuum cleaning system design and installation, and their commercial competitiveness. - Hitachi Zosen Inova, Norway Pulp & Paper The supply of local energy and the core production process in the pulp and paper industry means a wide range of wet and dry applications for our equipment. Using the DISAB machines does away with all the manual handling issues we used to have, and has improved standards significantly, besides making the working environment safer for our employees. - Norbrod, UK Building Materials Within the building and construction industries, the DISAB Group s vacuumbased equipment is used by many major companies for cleaning, housekeeping, and material recovery and recycling. The DISAB system s very easy to use, and we re now achieving a much cleaner, better workplace and environment as a result. - Lafarge Plasterboard, UK Sucking up sediment
3 our vacloaders DISAB Vacloaders enable all kinds of waste management and fulfill all materials handling requirements regardless whether wet or dry. The design provides unique usability with the highest performance exceeding 90% vacuum efficiency and delivering up to 200 kw of suction power. Through our range of DISAB Vacloaders the needs of the contractor are covered to serve multiple applications in the everyday demands in the industry for collecting, transporting and recovering materials. DISAB CENTURION The DISAB Centurion product line provides a most unique flexibility for vacloader work. The DISAB Centurion is available as suck only, suck-&-blow and as High-Tip to discharge into Skips or Big-Bags. If your application requires ADR or ATEX units it is in the DISAB Centurion product line you will find your solution. You have the choice to decide between separate engine drive or to have the machine powered by the truck engine. To give you maximum flexibility with your DISAB Centurion a long list of options helps you customize your unit for whatever your task is. The DISAB Centurion can be mounted onto a three, four or five axle chassis or a semi-trailer. It can also be in ro-ro design. DISAB VACTURION The DISAB Vacturion product line is designed to meet your demands in various fields. The DISAB Vacturion vacuum units can be mounted on trucks, trailers and ro-ro frames. The vacloaders are easy to use and the wide power ranges ( kw) give you the possibility to use the right tool for every application. Within the DISAB Vacturion product line you will also find a set of pre-separators to increase efficiency of your vacloader even more. Our Vacloaders, DISAB Centurion and DISAB Vacturion are engineered and built to meet the highest market demands and the most challenging industrial environments. The DISAB Vacloaders guarantee excellent performance and functionality for reliable long-time service.
4 a contractor s tool for spillage management
5 Tank volume 10,12 or 14 m³ High-tip function and Big-Bag facility Hose support brackets for loading up to 70 m hose ADR - GGVS certificate ATEX-solution Tank available in stainless or mild steel Extreme filters gives exhaust emission of only 1,3 mg/m³ Low noise level 75 dba Truck mounted on 3-, 4- or 5-axle Semi-trailers or roll-on/off mounted
6 our philosophy Whatever its consistency or moisture content, material that is capable of fitting into an 8 hose can be handled by our machines. It is vital for our users that the units manage to suck, blow and transport material long distances both horizontally and vertically through suction hoses and pipes. The modern rotary pump s capacity of up to m³/h combined with the unique filter and an overall design to reduce the internal resistance in the machine all adds up to the outstanding performance. reliability A DISAB Vacloader is built with carefully selected and quality tested parts to ensure that your unit is not only a reflection of our quality engineering and design, but one that helps you set a new standard. The vacuum pump comes with a maximum vacuum capacity of 95% and a 3 year warranty. Whether you chose the unit driven by a separate diesel engine (LN models) or a machine driven by the truck engine via a split gearbox (P models) you have a most rigid power line complying with the European emission regulations providing trouble-free ownership. In other words you can always feel confident in your DISAB Vacloader. flexibility With a multitude of operating possibilities, tank volumes, power ranges, truck chassis, roll on/roll off or semi-trailer options and technical functions to choose from, your vacloader will be customized to your specifications. Regardless if you work in hazardous environments or in the city centre, we will supply the vacloader that suits your demands. longevity Although the DISAB Company was started already in the beginning of 1970s, we have yet to see the limit of the longevity of the early produced units. We are proud to say that we keep track of units utilized more than hour problem free hours still on the market. Not least thing due to DISAB s unique operator s training and service program. health & safety We care for the users of our vacloaders. DISAB is continuously improving the operator s daily work by adoption to new regulations and safety methods. We have a training program that brings your staff up to date with health & safety in general, risk assessments and working with the unit in hazardous areas. environmental features As our mission is to provide not only dust-free industrial environments, but also exemplary compliance with H&S standards, some features of our DISAB Vacloaders make all the difference. Operator safe and friendly units. Safety filters consisting of three filter cartridges The main filter system consists of 70 filter socks in a needled polyesterglazed surface The residual dust in outlet air from the vacuum pump is max 1,3 mg/m³ The vacloader s emissions comply with European emission regulations The diesel engine complies with European emission regulations The sound level is approx 75 dba at 7 mtr distance from the unit
7 tools to customize your vacloader There are a number of different options available for customizing your DISAB Vacloader. For the DISAB Vacturion you have a list of useful options at hand and for the DISAB Centurion the possibilities to even further optimize your unit are almost endless. options Full-flex & Telescopic hose boom A knuckle hose boom, DN200, mounted onto a slew ring allows a rotation of approx 360. It can be raised 90 and lowered 90. A very useful tool when you need to reach high up or deep down. Jetting unit with water tank of 300 or 500 litres Max pressure 200 bar, max flow 30 l/min. 2 bar compressor A hydraulically operated 2 bar compressor used for unloading of powder material. Sludge pump Perfect for sucking up wet material. Work lights package A number of extra LED lights to provide excellent visibility in the working area. Health & Safety package Ensuring extended safety for both operator and machinery. Transportation & safe handling package Selected equipment to further increase the DISAB s impressive tool-carrying capacity. Big-bag package With a 12 outlet and a hydraulically operated valve, emptying of the debris from the tank can be done dust-free into Big-bags. High Tip function The tank is positioned in a special cradle for the rear part of the tank with tipping axle to be lifted 1000 mm when tipping. spare parts & accessories Whether you are looking for DISAB Spare parts, wear parts or DISAB filters these are available in store and often locally via our representatives. We always aim to minimize downtime. DISAB-FLOW the unique coupling system. This is the optimum coupling system for hoses and pipes regardless if you are building a permanent pipe system or setting up for a specific task during operation. It is easy-to-handle, very durable and light. We also offer different types of pre-separators as a supplement to your unit. service: World class service and support You re in good hands with the DISAB Group. A DISAB service means that your units are always kept fully ready to use, and our service agreements give you maximum safety and security. We offer different types of tests determining the status of your unit and certifying your operators. DISAB - a history of specialisation Keeping dust and spillages under control on any industrial site is a major task, especially when it comes to maintaining process quality and achieving high standards of H&S and environmental performance. The DISAB Vacloaders are continuously being improved and this is done in cooperation with our customers. The future may be hard to tell but the one thing we know is that there will be new demands and new challenges. We are always seeking your input to gain opportunities for improvement this is the DISAB HISTORY OF SPECIALISATION THROUGH COOPERATION.
8 OUR CORE VALUES The DISAB Group s decentralised structure is designed to focus our strengths, flexibility, experience and expertise directly to the benefit of our customers. DISAB is a group that believes first and foremost in customer focus and long term relationships. We aim to build trust between our customers and the members of our own organization, but we know that trust has to be earned. We have learned that the best research and development comes from close cooperation with, and listening to, our customers, stimulated by an environment that encourages professional curiosity and a commitment to constant improvement. Temper these organizational drivers with a natural sense of pride, passion and fun, and you ll understand what makes the DISAB Group what it is today, and what it wants to be tomorrow DISAB Vacuum Technology AB Box 170 SE Eslöv Sweden Tel mobile@disab.com
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