Medium Heavy Vehicle Drive Train 1

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Josephine Sutton
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Medium Heavy Vehicle Drive Train Student/intern information: Name Class Vehicle used for this activity: Year Make Model Odometer VIN Learning Objective / Task (Drive Train: (B) Transmission) Inspect

Use appropriate diagnostic tools and procedures to diagnose automated mechanical transmission problems; check and record diagnostic codes, clear codes, and interpret digital multimeter (DMM)

Inspect and test operation of automatic transmission electronic shift controls, shift solenoids, shift motors, indicators, speed and range sensors, electronic/transmission control units (ECU/ TCU),

1 Medium Heavy Vehicle Drive Train Student/intern information: Name Class Vehicle used for this activity: Year Make Model Odometer VIN Learning Objective / Task (Drive Train: (B) Transmission) Inspect and test operation of automated mechanical transmission electronic shift selectors, air and electrical switches, displays and indicators, wiring harnesses, and air lines; determine needed action. Use appropriate diagnostic tools and procedures to diagnose automated mechanical transmission problems; check and record diagnostic codes, clear codes, and interpret digital multimeter (DMM) readings; determine needed action. Inspect and test operation of automatic transmission electronic shift controls, shift solenoids, shift motors, indicators, speed and range sensors, electronic/transmission control units (ECU/ TCU), neutral/in gear and reverse switches, and wiring harnesses. Inspect and test operation of automatic transmission electronic shift selectors, switches, displays and indicators, wiring harnesses. Use appropriate diagnostic tools and procedures to diagnose automatic transmission problems; check and record diagnostic codes, clear codes, and interpret digital multimeter (DMM) readings; determine needed action NATEF Reference Number 2007 NATEF Priority Level B1-15 P-2 B1-16 P-1 B1-17 P-3 B1-18 P-3 B1-19 P-3 Recommended Resource Materials CDX Automotive program CDX etextbook Technical service bulletins, shop manuals, and any other information applicable to the specific vehicle or components you are working on Class notes Materials Required Vehicle with possible transmission concern Vehicle manufacturer s workshop manual Manufacturer-specific tools depending on the concern Vehicle lifting equipment if applicable For every task in Drive Train, the following safety task must be strictly enforced: Comply with personal and environmental safety practices associated with clothing; eye protection; hand protection; proper lifting practices; hand tools; power equipment; proper ventilation; and the handling, storage, and disposal of fuels/chemicals/materials in accordance with federal, state, and local regulations. Medium Heavy Vehicle Drive Train 1

2 Some Safety Issues to Consider Diagnosis of this fault may require test driving the vehicle on the school grounds or on a hoist, both of which carry severe risks. Attempt this task only with full permission from your supervisor/instructor and follow all the guidelines exactly. Caution: If you are working in an area where there could be brake dust present (may contain asbestos, which has been determined to cause cancer when inhaled or ingested), ensure you wear and use all OSHAapproved asbestos protective/removal equipment. Lifting equipment such as vehicle jacks and stands, vehicle hoists, and engine hoists are important tools that increase productivity and make the job easier. However, they can also cause severe injury or death if used improperly. Make sure you follow the manufacturer s operation procedures. Also make sure you have your supervisor/instructor s permission to use any particular type of lifting equipment. Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage, and disposal of chemicals/materials in accordance with federal, state, and local regulations. Always wear the correct protective eyewear and clothing and use the appropriate safety equipment, as well as fender covers, seat protectors, and floor mat protectors. Make sure you understand and observe all legislative and personal safety procedures when carrying out practical assignments. If you are unsure of what these are, ask your supervisor/instructor. Performance Standard 0 No exposure: No information or practice provided during the program; complete training required 1 Exposure only: General information provided with no practice time; close supervision needed; additional training required 2 Limited practice: Has practiced job during training program; additional training required to develop skill 3 Moderately skilled: Has performed job independently during training program; limited additional training may be required 4 Skilled: Can perform job independently with no additional training Task Inspect and test operation of automated mechanical transmission electronic shift selectors, air and electrical switches, displays and indicators, wiring harnesses, and air lines; determine needed action. B Reference the appropriate workshop manual. a. Inspect and test the operation of the automated mechanical transmission electronic shift selectors. b. Inspect and test the operation of the air and electrical switches. Medium Heavy Vehicle Drive Train 2

3 c. Inspect and test the operation of the displays and indicators, wiring harnesses, and air lines. 2. Discuss the findings with your instructor NATEF Reference Number: B1-15 Task Use appropriate diagnostic tools and procedures to diagnose automated mechanical transmission problems; check and record diagnostic codes, clear codes, and interpret digital multimeter (DMM) readings; determine needed action. B Reference the appropriate workshop manual and use appropriate diagnostic tools and procedures to diagnose the automated mechanical transmission problems. a. Inspect and test the function of the reverse light. b. Check and record the diagnostic codes. c. Clear the codes. d. Interpret the digital multimeter (DMM) readings. Medium Heavy Vehicle Drive Train 3

4 2. Discuss the findings with your instructor NATEF Reference Number: B1-16 Task Inspect and test operation of automatic transmission electronic shift controls, shift solenoids, shift motors, indicators, speed and range sensors, electronic/transmission control units (ECU/TCU), neutral/in gear and reverse switches, and wiring harnesses. B Reference the appropriate workshop manual. a. Inspect and test the operation of the automatic transmission electronic shift controls. b. Inspect and test the operation of the shift solenoids, shift motors, and indicators. c. Inspect and test the operation of the speed and range sensors and electronic/transmission control units (ECU/TCU). d. Inspect and test the operation of the neutral/in gear and reverse switches and wiring harnesses. Medium Heavy Vehicle Drive Train 4

5 2. Discuss the findings with your instructor NATEF Reference Number: B1-17 Task Inspect and test operation of automatic transmission electronic shift selectors, switches, displays and indicators, wiring harnesses. B Reference the appropriate workshop manual. a. Inspect and test the operation of the automatic transmission electronic shift selectors. b. Inspect and test the operation of the automatic transmission switches, displays, and indicators. c. Inspect and test the operation of the wiring harnesses. 2. Discuss the findings with your instructor NATEF Reference Number: B1-18 Medium Heavy Vehicle Drive Train 5

6 Task Use appropriate diagnostic tools and procedures to diagnose automatic transmission problems; check and record diagnostic codes, clear codes, and interpret digital multimeter (DMM) readings; determine needed action. B Reference the appropriate workshop manual and use appropriate diagnostic tools and procedures to diagnose the automatic transmission problems; to check and record the diagnostic codes and clear codes; and to interpret digital multimeter (DMM) readings. a. Diagnose the automatic transmission problems and check and record the diagnostic codes. b. Clear the codes. c. Interpret the digital multimeter (DMM) readings. 2. Discuss the findings with your instructor NATEF Reference Number: B1-19 Medium Heavy Vehicle Drive Train 6

Medium Heavy Vehicle Drive Train 1

Medium Heavy Vehicle Drive Train Student/intern information: Name Class Vehicle used for this activity: Year Make Model Odometer VIN Learning Objective / Task (Drive Train: Clutch) Inspect, adjust, and