A Permanent Pothole Solution

Transcription

1 A Permanent Pothole Solution

2 Modern Spray Injection Technology for Potholes, Alligator Cracks, Shoulders and Washouts.

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5 Parking Lots, Residential Roads, Highways and Interstates. The Most Cost Efficient, Fastest Repair Method. 100 SHRP Research Results Cut material costs in half Fix and forget potholes no repeat repairs More repairs in a day with less labor Recognized by the Strategic Highway Research Program (SHRP) as the most durable and cost efficient repair method. Percent of Successful Patches 50 0 DURA PATCHER EDGE SEAL SEMI-PERMANENT Patching Method THROW & ROLL OTHER 5

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7 DuraPatcher Road Repair System... 1 Clean the repair area. 2 Apply tack coat. 3 Spray inject the emulsion/aggregate mix. 4 Spray dry aggregate as cover material Patch Is Ready For Traffic Immediately! 7

8 Three ways to Successful DuraPatching: Trailer Mounted DuraPatcher requires tow vehicle with aggregate supply Truck-Mounted cab-controlled DuraMaxx self-contained, one man operation Truck-Mounted DuraPatcher self-contained with aggregate supply A Simple, Low-Maintenance Design Used by Thousands Worldwide. 8

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10 TRAILER MOUNTED

11 Air is used to feed and propel aggregate and emulsion to the nozzle at up to 135 lbs. per minute. No moving parts are involved in the spray injection process. Patented Venturi Feed System Aggregate feed system can pass up to 2-1/2 inch rock and is regulated by engine rpm providing infinite adjustment for job-site conditions. John Deere Diesel Engine Emulsion Tank Boom system is ergonomically designed for easy, natural movement without fatigue. No-Stress Boom and Operator Controls Self-cleaning Vent-Flo nozzle can patch close to traffic without overspray. 11

12 TRUCK MOUNTED

13 Operator enjoys excellent visibility to accurately guide the nozzle and assure a perfect patch every time. Joystick controls allow one-person incab operation of three section boom and material flow to speed repairs. Maximize your Assets with DuraMaxx All the reliability and durability with in-cab operation. One operator guides the DuraMaxx along highways or through parking lots to provide high volume patching without support vehicles and without exposing workers to traffic flow. Integrated 250 gallon emulsion tank and 7 cubic yard aggregate hopper allow high volume production. Boom folds flush with front bumper in travel mode for unrestricted operator visibility. 13

14 TRUCK MOUNTED

15 Seven cubic yard hopper provides extended patching without reloading. Large directional arrow light helps protect operator when patching on public roads. All the same features of the trailer mounted DuraPatcher but with truck-mounted convenience. No need to feed rock from a dump truck/tow vehicle. This maneuverable truck-mounted unit carries seven cubic yards of aggregate and 250 gallons of emulsion for self-sufficient patching. DuraPatcher is powered by John Deere diesel engine incorporated on subframe that mounts easily to the truck chassis. Call for truck specifications. Balanced hose carrier relieves operator of any weight while providing a full range of motion around the DuraPatcher. Water-cooled, fuel-efficient, 80 bhp John Deere diesel engine provides direct drive to the blower and compressor to provide all of the power needs of the DuraPatcher. 15

16 DURATANKS EMULSION STORAGE

17 Save the trips to the asphalt plant, Durapatcher makes you self sufficient with tanks or trailers to store your emulsion on-site. This complete system of storage compliments your DuraPatcher to operate with budget stretching efficiency. Discover the economy of ordering your emulsion in bulk and storing it in one of our DuraTanks. Carbon steel construction with 3-inches of insulation means energyefficient storage. Thermostat controlled 220-volt elements only heat when necessary. Steel stand elevates tank to make gravity filling of your DuraPatcher simple through a three-inch ball valve and seven foot hose. Timed agitator keeps emulsion in suspension and contents gauge notifies personnel to schedule refilling. Available in capacities to 10,000 gallons. Use this 1,000 gallon trailer-mounted emulsion tank to conveniently supply your DuraPatcher. Heavy-duty 16,000 lb. capacity trailer uses a rectangular tube chassis with dual axles for easy towing on four E- rated tires. Turnkey package includes electric brakes, lighting and metal grates for standing platforms. Insulated steel tank is equipped with loading ports and drain valve. Electric heating element is standard for storage in colder climates. 17

18 SPECIFICATIONS TRAILER OR TRUCK MOUNTED DURAMAXX DURATANKS PRODUCTION 135 lbs./min, 1 4-1/2-inch wet or dry aggregate BLOWER 450 cfm with rpm Direct driven from engine flywheel 10 psi relief valve ENGINE 80 HP water cooled John Deere COMPRESSOR 15 cfm direct driven Governed from psi TANKS Emulsion gallons, 200 psi working pressure R-15 insulation - Two 1500 watt heat blankets with thermostats Clean-Out - 15 gallon, 200 psi working pressure Engine Fuel - 18 gallons SWING HOSE CARRIER 18-foot working radius OPERATOR CONTROLS Emulsion and rock flow, engine rpm, horn FRAME TRAILER-MOUNT 1 4-inch rectangular tube Dual axle, leaf spring (12,000 lb.) (4) 700x15 Load D tires Electric brakes Tail, brake, directional, strobe and arrowboard lights 96 wide x 194 long x 91 high Weight 5,380 lbs dry TRUCK REQUIREMENTS TRUCK-MOUNT 33,000 GVW recommended BLOWER 450 cfm with rpm Direct driven from engine flywheel 10 psi relief valve ENGINE 80 HP water cooled John Deere COMPRESSOR 15 cfm direct driven Governed from psi TANKS Emulsion gallons, 200 psi working pressure R-15 insulation - Two 1500 watt heat blankets with thermostats Clean-Out - 15 gallon, 200 psi working pressure Engine Fuel - 18 gallons COLOR Safety orange RECOMMENDED TRUCK 35,000 GVW Automatic Transmission 120 cab to axle with 16-ft frame rails 3,000 gallon capacity 8 6 dia. x 8 6 high 4,000 gallon capacity 8 6 dia. x 11 3 high 5,000 gallon capacity 8 6 dia x high 6,000 gallon capacity 8 6 dia x 16 4 high 7,000 gallon capacity 8 6 dia x 19 7 high 8,000 gallon capacity 8 6 dia x 22 6 high 10,000 gallon capacity 8 6 dia x 27 8 high Material inch carbon steel Insulation 3 foil backed foam with aluminum sheeting cover Steel stand places tank 5 5 above ground Access ladder and hatch standard (4) 240V, 1000 watt blanket heaters (2) 3 ball valves for loading/unloading including heat tape wrap 3-inch x 7-foot discharge hose Contents gauge Timed agitator Temperature gauge Contact factory for heater, stand height and other options TANK TRAILER Frame 1 4-inch rectangular tube Dual axles, slipper spring suspension, 16,000 lbs. Load range E tires Electric brakes Brake, tail, clearance and directional lights 96 wide x 216 long x 68 tall 1,000 gallon capacity (2) 8 loading ports (1) 2 drain valve (1) 2 drain valve w/quick coupler and hose 220V, 4,000 watt Electric heater w/thermostat Insulated and covered with weatherproof fiber-reinforced plastic 18 COLOR Safety orange Specifications subject to change without notice. Contact Factory for skid mounted model specifications.

19 The Cimline Pavement Maintenance Group incorporates the fine products of DuraPatcher, EQUIPT and Cimline. These three brands represent the finest in cracksealing, sealcoating and pothole patching products worldwide. Look for the trade names: Magma; Matrix; PolyPro; EconoPro; DuraPatcher and DuraMaxx to be assured of quality products and accessories backed by a solid foundation of parts and service. Visit for access to the entire line of products from all three companies that comprise the Cimline Pavement Maintenance Group. Thank you for your interest. 19

20 TOLL FREE Old Whitfield Road Pearl, MS