MODEL T lb. POLY DUMP CART INSTRUCTIONS

Transcription

1 MODEL T lb. POLY DUMP CART INSTRUCTIONS For questions or help with this product contact Tech Support at (570) or Specifications Cart Size (L x W x H)...44" x 33" x 11" Overall Size (L x W x H)... 62" x 33" x 25" Wheel Size (H x W)...13" x 4" Total Load Capacity lbs. Tire Pressure PSI Net Weight lbs. Inventory (Figures 1 2) Qty A. Dump Bucket... 1 B. Wheels... 2 C. Axle Supports... 2 D. Tongue... 1 E. Axle... 1 F. Support Plate... 1 G. Bracket... 1 H. Dump-Release Lever... 1 I. Support Brace... 1 J. Hitch Pin... 1 K. Hex Bolts M x L. Lock Nuts M M. Hex Bolt M6-1 x N. Spacers 8 x 34mm... 2 O. Lock Nut M P. Extension Spring 2 x 14 x 113mm... 1 Q. Phillips Head Screws M6-1 x R. Phillips Head Screws M6-1 x S. Lock Washers 6mm... 8 T. Hex Nuts M U. Phillips Head Screws M x V. Lock Washers 8mm W. Hex Nuts M X. Flat Washers 17mm... 4 Y. s... 4 If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. If you need help with your new item, call our Tech Support at: (570) D U V A E F SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals. G H Figure 1. Large item inventory. J Q S K W X Y Figure 2. Small item inventory. L R T N M B P C I O COPYRIGHT MAY, 2016 BY GRIZZLY INDUSTRIAL, INC. NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. (FOR MODELS MFD. SINCE 04/16) #WK18158 PRINTED IN CHINA V

2 Identification Assembly Become familiar with the names and locations of the components shown below and the following descriptions to better understand the instructions in this document. A Tools Needed Qty Wrench or Socket 14mm... 2 Wrench or Socket 10mm... 2 Phillips Head Screwdriver # Pliers or Spring Puller... 1 To assemble dump cart: D E B 1. Place dump bucket upside-down on floor, then install support plate using (4) M6-1 x 16 Phillips head screws, (4) 6mm lock washers, and (4) M6-1 hex nuts (see Figure 4). Do not fully tighten. Note: Leave fasteners from Step 1 loose to allow alignment of mounting holes in Step 2. C Figure 3. Component identification. Dump Bucket A. Dump Bucket: Stores up to 250 lbs. of loaded material for hauling. Pivots up to dump load. B. Wheels: Secured to axle with cotter pins. Maintain tire pressure at 25 PSI. x 4 Support Plate C. Dump-Release Lever: Secures dump bucket in down position. Disengage to release dump bucket for dumping. D. Hitch Pin: Secures tongue of dump cart to hitch of tow vehicle. E. Tongue: Functions as chassis of dump cart. Figure 4. Support plate installed. 2. Install support brace using (4) M6-1 x 20 Phillips head screws, (4) 6mm lock washers, and (4) M6-1 hex nuts (see Figure 5). Important: Position hole in support brace toward right side (see Figure 5). Support Brace Hole x 4 Figure 5. Support brace installed. -2- T lb. Poly Dump Cart (Mfd. 04/16)

3 3. Fully tighten fasteners from Step Install both axle supports using (8) M x 16 Phillips head screws, (8) 8mm lock washers, and (8) M hex nuts (see Figure 6). Do not fully tighten. Note: Leave fasteners from Step 4 loose to allow alignment of axle supports when installing axle in Step 5. Axle Supports 7. Install (1) 17mm flat washer, (1) wheel, and (1) 17mm flat washer onto each end of axle, then secure wheels with cotter pins (see Figure 8 9). Axle 17mm Flat Washer Figure 8. Flat washer installed on axle. x 4 Figure 6. Axle supports installed. 5. Place tongue on support brace and align axle holes of tongue and axle supports (see Figure 7). 6. Insert axle through both axle supports and tongue (see Figure 7). 17mm Flat Washer Wheel Holes Aligned Axle Figure 9. Wheels installed. 8. Fully tighten fasteners from Step 4. Support Brace Tongue Figure 7. Tongue and axle installed. T lb. Poly Dump Cart (Mfd. 04/16) -3-

4 9. Install dump-release lever using (1) M6-1 x 90 hex bolt, (2) spacers, and (1) M6-1 lock nut. Use lower hole of lever (see Figure 10). Important: Make sure slot in dump-release lever fits over support brace, as shown in Figure 11. The purpose of this slot is to secure the support brace to the tongue. 10. Hook one end of extension spring onto upper hole of dump-release lever, then hook other end of spring onto tongue, as shown in Figure 12. Upper Hole Dump-Release Extension Spring M6-1 X 90 Hex Bolt Spacers M6-1 Lock Nut Dump-Release Lever Figure 10. Dump-release lever installed with spacers. Dump-Release Lever Lower Hole Slot Figure 12. Dump-release extension spring installed. 11. Position cart right-side-up. 12. Install bracket using (2) M x 20 hex bolts, (2) 8mm lock washers, and (2) M hex nuts (see Figure 13). 13. Install hitch pin and secure with cotter pin, as shown in Figure 13. Note: This is a good place to store hitch pin until you are ready to connect cart to towing vehicle. Support Brace Bracket Figure 11. Dump-release lever slot fitted over support brace (viewed from below). Hitch Pin x 2 Figure 13. Bracket installed and hitch pin secured with cotter pin for storage. -4- T lb. Poly Dump Cart (Mfd. 04/16)

5 14. Install cotter pin, as shown in Figure 14, to secure dump bucket in down position. Note: This pin prevents dump bucket from pivoting, even if dump-release lever is disengaged. Hitching Dump Cart to Tow Vehicle To connect your dump cart to the tow hitch of a vehicle, first remove the cotter pin and hitch pin from the tongue and bracket (see Figure 15). Align the holes of the tongue and bracket with the tow hitch of your towing vehicle, then insert the hitch pin. Insert the cotter pin into the bottom hole of the hitch pin to prevent the hitch pin from coming loose while towing. Hitch Pin Figure 14. Cotter pin installed on tongue to secure dump bucket in down position. Operation 1) Never carry people or animals in cart. 2) Do not allow children to use unless supervised by an adult. 3) Do not exceed 250 lb. load capacity. 4) Do not attempt to modify cart to increase load capacity. 5) Do not overinflate tires. 6) Do not allow cart to become top-heavy, or it could fall over when pulling. 7) Do not park cart on an incline. 8) Do not use cart on roadways. Figure 15. Location of hitch pin. Dumping Cart To dump the contents of the cart, remove the cotter pin shown in Figure 16, disengage the dumprelease lever, then lift the dump bucket. When you are finished, lower the dump bucket, secure it with the cotter pin, and engage the dump-release lever. Dump-Release Lever The following instructions describe how to connect the dump cart to a tow vehicle and how to use the dump mechanism. Figure 16. Dumping controls for cart. T lb. Poly Dump Cart (Mfd. 04/16) -5-

6 Accessories T21273 Golden Cowhide Gloves T21272 Golden Pigskin Gloves T20692 Deluxe Soft Goatskin Gloves Grizzly offers a wide selection of synthetic and leather gloves for all-day comfort in a variety of working conditions. T21273 H0605 All Steel Round Head Shovel H0607 Wood Handle Square Head Shovel The D-handle on the H0605 shovel makes trenching or turning the garden soil an easy task. The top edge of the shovel has a rolled edge to make it easier to apply foot pressure for digging. The 14-gauge steel shovel head is swaged and welded onto the steel handle, which is ribbed for strength. Overall length is 38". T20692 T21272 The " long H0607 Wood Handle shovel provides extra reach and ergonomic advantage for the taller user. The wooden handle is contoured and is pinned to the head with a steel rivet to avoid twisting. The 14-gauge steel shovel head measures 9" wide by 11" deep with a rolled top edge for a convenient foot hold. H0605 Figure 17. Gloves. H0607 Figure 18. Shovels. -6- T lb. Poly Dump Cart (Mfd. 04/16)

7 S/N Date T27708 Parts Breakdown and List MODEL T27708 UTILITY CART 27 To reduce risk of serious personal injury when using this machine: 1. Read and understand manual before using this machine. 2. DO NOT exceed cart weight limit of 250 lbs. 3. DO NOT tow cart on public roads or highways. 4. Reduce towing speed on rough terrain or hills. 5. Regularly inspect cart for worn or damaged parts. 6. Use cart only for designed purpose. DO NOT modify. 7. DO NOT use this cart to carry people; it is not a toy. 8. Always maintain tire pressure of 25 PSI. 9. Prevent unauthorized use by children; restrict access when unattended. Specifications WARNING! Maximum Capacity: 250 lbs. Tire Pressure: 25 PSI. Weight: 44 lbs. Mfd. for Grizzly in China REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PT COTTER PIN 1/4-1/2 X 2-1/2 HAIRPIN 15 PT FLAT WASHER 17MM 2 PT BRACKET 16 PT WHEEL 3 PT HITCH PIN 3/8 X 5-3/4 17 PT AXLE 4 PT LOCK WASHER 8MM 18 PT AXLE SUPPORT 5 PT HEX NUT M PT DUMP BUCKET 6 PT HEX BOLT M X PT PHLP HD SCR M X 16 7 PT EXTENSION SPRING 2 X 14 X PT PHLP HD SCR M6-1 X 16 8 PT HEX BOLT M6-1 X PT LOCK WASHER 6MM 9 PT LOCK NUT M PT HEX NUT M PT DUMP RELEASE LEVER 24 PT PHLP HD SCR M6-1 X PT SPACER 8 X PT GRIZZLY LOGO LABEL 12 PT TONGUE 26 PT MACHINE ID LABEL 13 PT SUPPORT BRACE 27 PT TOUCH-UP PAINT, GRIZZLY GREEN 14 PT SUPPORT PLATE Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) or visit our online parts store at to check for availability. T lb. Poly Dump Cart (Mfd. 04/16) -7-

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