MECHANICAL BELT LIFTER

Transcription

1 MECHANICAL BELT LIFTER Cert: AS , AS ENGINEERED SOLUTIONS FOR CONVEYOR MAINTENANCE Lifter is rated with a 1T dynamic lift capacity. Suitable for one width of belt from 900mm to 1500mm accommodating both 35 and 45 trough angles With ease, the lifter raises the belt in seconds using a high torque, low RPM driver Singular frame design can be positioned and operated on raised single walkway conveyors or when access is restricted in situations such as tunnels 2T static load capacity with a self-supporting anti reversing design allows a belt maintainer to safely work under the raised belt The light weight one-piece unit is able to be slid across conveyor stringers and rotated into position by two personnel If required, a special installation tool can be supplied allowing a single maintainer to install the lifter under the belt Suitable for underground conveyors with limited overhead space Engineer out or reduce the hazards commonly seen in a high risk maintenance practice (08)

2 MECHANICAL BELT LIFTER INCLUSIONS i. Lifter Assembly (Shown Above) ii. Anodized Aluminium Base Frame iii. Powder Coated Aluminium Lifting Beam iv. Mechanical Screw Jacks- 275mm Lift v. Aluminium & Stainless Steel Components (Suitable for Salty Environments) vi. Load Test Certificate Provided PART N o DESCRIPTION WEIGHT Mechanical Belt Lifter 1.0T TMBL 1.0T 900 (Suits 900mm belt) 19kg TMBL 1.0T 1200 TMBL 1.0T 1500 TMBLX 1.0T 1500 Mechanical Belt Lifter 1.0T (Suits 1200mm belt) Mechanical Belt Lifter 1.0T (Suits 1500mm belt) Mechanical Belt Lifter 1.0T (Suits mm belt)* *Note Requires engineering checks to verify suitability. 21.5kg 24.5kg 25.0kg Optional Extras PART N o DESCRIPTION WEIGHT TMBL LUGS Additional lugs to lift return belt 0.75kg

3 : HYDRAULIC BELT LIFTER Cert: AS , AS ENGINEERED SOLUTIONS FOR CONVEYOR MAINTENANCE Available in three models offering 1T, 1.5T or 2T capacity Suitable for a range of belts between 900mm to 2500mm that are near flat and up to 50 trough angle Effortlessly raises the belt in 20 to 25 seconds with minimal user interaction Design incorporates a number of safety features preventing equipment overload and ensures no one works under a suspended load Modular easy connect components are stored in a heavy duty protective case A modern solution to carry out safe and efficient conveyor maintenance Designed to be light weight and ergonomic, a benefit for any belt maintainer Easily transportable along conveyor walkways when stowed in its case Increase your plants availability by streamlining maintenance activities (08)

4 HYDRAULIC BELT LIFTER SLING LIFTER INCLUSIONS i. Lifter Assembly as Shown Above ii. Quick Release Hydraulic Connection Points iii. Trough Belt Grade-80 Rigging Sling Assembly iv. Protective Carry / Storage Case v. Load Test Certificate Provided PART N o TROUGH LIFTING BEAM CAPACITY TMBL 1.5T M Hydraulic Belt Lifter 1.5T (Suits 1500mm 2000mm belts) 1.5T TMBL 2.0T L Hydraulic Belt Lifter 2.0T (Suits 1800mm 2200mm belts) 2.0T TMBL 1.5T X Hydraulic Belt Lifter 1.5T (Custom Belt Range) 1.5T Optional Extras PART N o TROUGH LIFTING BEAM WEIGHT TMBL RUDD Upgraded trough belt rigging assemblies to RUDD VIP parts Nil TMBL CHAI Return Belt Lifting Grade 80 Chains (Set of 2) 4.8kg

5 HYDRAULIC POWER PACK INCLUSIONS i. One 24VDC Li-Ion Battery ii. Lithium Ion Battery Charger (Inbuilt Thermistor Protection) iii. Two Flexible Hoses- 4 meters Hard Connected to the Power Pack iv. Powder Coated Cradle PART N o DESCRIPTION WEIGHT HPU 1.5T Hydraulic Power Unit 1.5T 14.5kg Optional Extras PART N o DESCRIPTION WEIGHT HPU ANOD Anodised cradle frame Nil HPU QUIK Quick connections to power pack for hydraulic hoses 0.3kg HPU ACOV Aluminium protective cover for the hydraulic pump 1.0kg HPU PCOV Clear plastic protective cover for the hydraulic pump 0.8kg HPU BATT* 24VDC Li Ion battery 0.8kg HPU CHAR Battery charger N/A Whip Checks, whip socks and burst protectors N/A

6 TROUGH LIFTING BEAMS PART N o TROUGH LIFTING BEAM WEIGHT SB MM LIFTING BEAM 1.5T 6.5kg SB MM LIFTING BEAM 1.5T 7.9kg SB MM LIFTING BEAM 1.5T 9.4kg SB M LIFTING BEAM 1.5T 15.3kg SB M LIFTING BEAM 1.5T 16.6kg SB M LIFTING BEAM 1.5T 18.0kg

7 HYDRAULIC BELT LIFTER FIXED BEAM LIFTER INCLUSIONS i. Two Hydraulic Telescope Lifting Assemblies Only ii. Quick Release Hydraulic Connection Points iii. Load Test Certificate Provided PART N o LIFTING COMPONENTS WEIGHT TWO HYDRAULIC LIFTING 7.5kg/ea TMBL CYL TELESCOPE ASSEMBLIES 15kg total * Protective Carry / Storage Case not included Pricing for a Complete Lifter Assembly (Add the price of a trough belt lifting beam to the above price) PART N o TROUGH LIFTING BEAM WEIGHT SB MM LIFTING BEAM 1.5T 6.5kg SB MM LIFTING BEAM 1.5T 7.9kg SB MM LIFTING BEAM 1.5T 9.4kg SB M LIFTING BEAM 1.5T 15.3kg SB M LIFTING BEAM 1.5T 16.6kg SB M LIFTING BEAM 1.5T 18.0kg

8 BELT LIFTING BEAMS Cert: AS , AS ENGINEERED SOLUTIONS FOR CONVEYOR MAINTENANCE Available capacities of 1000kg or 1500kg across a range of belt sizes Designed to be either straight for flat belts or contoured to best fit a v-return belt Fabricated and welded to AS with full project traceability and quality control procedures All lifting equipment is proof load tested to twice the rated capacity by a NATA accredited third party specialist Equipment comes fitted with a unique product identification plate and is marked with a bold, easy to read working load limit (WLL) Designed to be a lightweight alternative to heavy and cumbersome dated lifting beams Dramatically improves manual handling safety when carrying lifting equipment along conveyors and passing under the belt during set up Engineered by Techmine and certified to AS by an independent Chartered Engineer (08)

9 RETURN BELT LIFTING BEAMS PART N o STRAIGHT LIFTING BEAM WEIGHT SLB MM LIFTING BEAM 1T 2.9kg SLB MM LIFTING BEAM 1T 3.6kg SLB MM LIFTING BEAM 1T 5.4kg SLB MM LIFTING BEAM 1T 6.3kg SLB MM LIFTING BEAM 1T 6.9kg LLB MM LIFTING BEAM 1.5T 8.4kg LLB MM LIFTING BEAM 1.5T 9.8kg LLB MM LIFTING BEAM 1.5T 10.7kg LLB M LIFTING BEAM 1.5T 11.6kg LLB M LIFTING BEAM 1.5T 13.0kg LLB M LIFTING BEAM 1.5T 15.4kg PART N o 10 V BENT LIFTING BEAM WEIGHT SBB MM LIFTING BEAM 1T 3.1kg SBB MM LIFTING BEAM 1T 3.9kg SBB MM LIFTING BEAM 1T 5.7kg SBB MM LIFTING BEAM 1T 6.6kg SBB MM LIFTING BEAM 1T 7.2kg LBB MM LIFTING BEAM 1.5T 8.9kg LBB MM LIFTING BEAM 1.5T 10.3kg LBB MM LIFTING BEAM 1.5T 11.2kg LBB M LIFTING BEAM 1.5T 14.7kg LBB2500* 2500M LIFTING BEAM 1.5T 16.4kg *LBB2500mm requires new forming equipment