Safety is our first priority TM
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1 Safety is our first priority T Catalog No YP1
2 2
3 3
4 T YOKE Yellow Point Series NEVER EXCEED PUBLISHED WORKING LOAD LIIT 4
5 Worldwide Quality Type Approval And Certificate: 5 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
6 Quality Control, Testing, and Detecting during manufacturing YOKE runs a constant and strict production facility with quality control in every manufacturing stage from raw materials to the completed product. YOKE is an ISO 9001 certified company and has Type Approval by the major international authorities from Deutsche Gesetzliche Unfallversicherung (DGUV), ABS, API, and DNV. YOKE has achieved CNLA certification - Chinese National Laboratory Accreditation which ensures a quality research and development (R&D) department and unsurpassed product engineering. agnaflux Crack Detection: All forged components are individually magnaflux detected after heat treatment. Spectrographic Analysis: To assure of the proper metallurgy content of all raw materials. Proof Load Testing: YOKE Yellow Points are proof load qualified to 2.5 times the Load Limit within 1% permanent deformation. Test certificate Complied to EN10204 Dynamic Fatigue Testing: Batch samples of YOKE Yellow Points are Dynamic Fatigue Tested to 20,000 cycles at 1.5 times the Load Limit. Ultimate Breaking Load Testing: Batch samples are tested in a static tensile testing machine until failure. inimum ultimate force equals to the Load Limit times safety factor. Spectrographic Analysis agnaflux Crack Detection Dimension Examination icrographic Analysis Fatigue Cycle Test Tensile Test, Capacity 200 tons NEVER EXCEED PUBLISHED WORKING LOAD LIIT 6
7 P P14 P Safety is our first priority - Quality, Reliability, Innovation - T P1 P20 P22 P26 P2 P29 P30 7 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
8 Bolt Lifting Points
9 -211 Lifting Point -291K / -291 Eye Point Number of legs Load direction K K K K K K K K K K K-0 Thread Size unsymm unsymm Thread Size NEVER EXCEED PUBLISHED WORKING LOAD LIIT
10 -271 Swivel Point Number of legs Load direction Thread Size (0.4) 0.45 (0.6) 0.6 (0.7) 1.3 (1.5) 2 (2.5) 3.5 (4) 5 (6) 6 (7.5) (10) (10) (13) 13 () (13) 14 (20) (22) (25) (22) 31.5 (40) 35 (4) 40 (50) 40 (50) (0.) 0.9 (1.2) 1.2 (1.5) 2.6 (3) 4 (5) 7 () 10 () (15) (20) (20) 24 (26) 26 (32) 24 (26) 2 (40) 32 (44) 32 (50) 32 (44) 63 (0) 70 (96) 0 (100) 0 (100) (10.5) (14) 6 (7.5) (10) 11.2 (14) (10) (1.2) (22.4) (1.2) (13) 13 () (13) 19.6 (2) 14 (20) (30.) (35) (22) (25) (30.) (56) (22) 31.5 (40) 49 (67.2) 35 (4) 56 (70) 40 (50) 56 (70) 40 (50) 2 unsymm (7.5) (10) (10) (13) 13 () (13) 14 (20) (22) (25) (22) 31.5 (40) 35 (4) 40 (50) 40 (50) (15.7) (21) (11.2) (15). (21) (15) (27.3) (33.6) (27.3) (19.5) (24) 1 (19.5) 29.4 (42) 21 (30) (46.2) (52.5) (46.2) 24 (33) 24 (37.5) (4) 73.5 (100) (33) (60) (72) 4 (105) 60 (75) 4 (105) 60 (75) 3-4 unsymm (7.5) (10) (10) (13) 13 () (13) 14 (20) (22) (25) (22) 31.5 (40) 35 (4) 40 (50) 40 (50) Thread Size NEVER EXCEED PUBLISHED WORKING LOAD LIIT 10
11 -231 Anchor Point -203 Hoist Ring NEVER EXCEED PUBLISHED WORKING LOAD LIIT
12 SW S 90 Pivot A G B D F H C E 360 Rotation Lifting Point Bolt in Black Finished** etric thread (-211) -40 C YOKE New Patent Repair Kits Torque Load Limit Thread Dimensions (mm) In Repair N.W. tonnes* A B C D E F G H S SW Nm Kits Kg () P (21) P (24) P (24) P (29) P (31) P (36) P (41) P (4) P (53) P (60) P P P (64) P (75) P Design Factor 4:1 ** Bolt in GEOET finished on request UNC Thread (-2) Torque Load Limit Thread Dimensions (inch) In Repair N.W. Lbs* TPI A B C D E F G H S SW ft. Lbs Kits Lbs /2-13UNC (0.94) / 3/4 73 -P / - 11UNC (1.14) / 15/ 110 -P /4-10UNC (1.42) /2 1 1/ 15 -P / - 9UNC (1.42) / 1 5/ 221 -P UNC / 1 1/ P /4-7UNC (2.09) / 1 7/ 36 -P /2-6UNC (2.44) /4 55 -P /4-5UNC (2.72) / P UNC (3.15) / P Design Factor 4:1 ** Bolt in GEOET finished on request NEVER EXCEED PUBLISHED WORKING LOAD LIIT
13 SW S A G B 90 Pivot D F H C E 360 Rotation YOKE New Patent Repair Kits Lifting Point Long Bolt Bolt in Black Finished** -40 C etric thread Torque Load Limit Thread Dimensions (mm) In Repair N.W. tonnes* A B C D E F G H S SW Nm Kits Kg /105L P / /5L P / /150L P / /15L P / /230L P / /265L P / /340L P / /300L P211-00/ /350L P / /350L P / /35L P / Design Factor 4:1 ** Bolt in GEOET finished on request 13 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
14 X X X W B D A C E S F 360 Rotation Load direction z YOKE New Patent X -40 C X X Key Eye Point Bolt in Black Finished** etric Thread (-291K) -Nominal WLL- Vertical load -straight pull- ()-Values Key Load Limit Thread Dimensions (mm) N.W. tonnes* A B C D E F S W Key Kg x ( z ) -291K ( 1) P291K K ( 1) P291K K ( 2) P291K K ( 4) P291K K ( 6) P291K K ( ) P291K K () P291K K () P291K K (24) P291K K-0.0 (32) P291K Design Factor 4:1 ** Bolt in GEOET finished on request UNC Thread (-292K) Load Limit Thread Dimensions (inch) N.W. Lbs* TPI A B C D E F S W Key Lbs x ( z ) -292K ( 2200) 5/ - 1UNC P291K K ( 2200) 3/ - UNC P291K K ( 4400) 1/2-13UNC P291K K ( 00) 5/ - 11UNC P291K K (13200) 3/4-10UNC P291K K (17600) 7/ - 9UNC P291K K (26400) 1 - UNC P291K K (35200) 1 1/4-7UNC P291K K (5200) 1 3/4-5UNC P291K K (70400) 2-4.5UNC P291K-0.7 Design Factor 4:1 ** Bolt in GEOET finished on request NEVER EXCEED PUBLISHED WORKING LOAD LIIT 14
15 W B D A C E S F 360 Rotation Load direction z YOKE New Patent -40 C Eye Point Bolt in Black Finished** etric Thread (-291) -Nominal WLL- Vertical load -straight pull- ()-Values Repair Kits Load Limit Thread Dimensions (mm) Repair N.W. tonnes* A B C D E F S W Kits Kg x ( z ) ( 1) P ( 1) P ( 2) P ( 4) P ( 6) P ( ) P () P () P (24) P (32) P Design Factor 4:1 ** Bolt in GEOET finished on request UNC Thread (-292) Load Limit Thread Dimensions (inch) Repair N.W. Lbs* TPI A B C D E F S W Kits Lbs x ( z ) ( 2200) 5/ - 1UNC P ( 2200) 3/ - UNC P ( 4400) 1/2-13UNC P ( 00) 5/ - 11UNC P (13200) 3/4-10UNC P (17600) 7/ - 9UNC P (26400) 1 - UNC P (35200) 1 1/4-7UNC P (5200) 1 3/4-5UNC P (70400) 2-4.5UNC P Design Factor 4:1 ** Bolt in GEOET finished on request 15 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
16 10 Pivot D A B F C E K G 360 Rotation Load direction x y z -40 C Swivel Point etric Thread (-271) Worst case -Nominal WLL- Ring not adjusted to pull direction anually adjusted -increased WLL- ( )-Values Vertical load -straight pull- [ ]-Values Load Limit Thread Dimensions (mm) N.W. tonnes* A B C D E F G K Kg x ( y ) [ z ] (0.4) [0.6] (0.6) [0.9] (0.7) [1.2] (1.5) [2.6] (2.5) [ 4 ] ( 4 ) [ 7 ] (7.5) [10] (10) [15] (13) [17] () [1] (20) [25] (22) [2] (25) [2] (40) [50] (4) [50] (50) [50] Design Factor 4:1 Thread 33, 39, 45, up to 150 are available upon request NEVER EXCEED PUBLISHED WORKING LOAD LIIT
17 10 Pivot D A B F C E K G 360 Rotation Load direction x y z -40 C Swivel Point UNC Thread (-272) Worst case -Nominal WLL- Ring not adjusted to pull direction anually adjusted -increased WLL- ( )-Values Vertical load -straight pull- [ ]-Values Load Limit Thread Dimensions (inch) N.W. Lbs* TPI A B C D E F G K Lbs x ( y ) [ z ] ( 0) [ 1320] 1/2-13UNC ( 3300) [ 5720] 5/ - 11UNC ( 4400) [ 7900] 3/4-10UNC ( 5500) [ 00] 7/ - 9UNC ( 00) [ 15400] 1 - UNC ( 500) [ 22000] 1 1/4-7UNC ( 22000) [ 33000] 1 1/2-6UNC ( 2600) [ 37400] 1 3/4-5UNC ( 35200) [ 39600] 2-4.5UNC ( 4400) [ 55000] 2 1/4-4.5UNC ( 4400) [ 600] 2 1/2-4UNC ( 000) [110000] 3-4UNC (105600) [110000] 3 1/2-4UNC (110000) [110000] 4-4UNC Design Factor 4:1 Thread up to 6" are available upon request 17 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
18 SW S 10 Pivot D R F B C H E Anchor Point AG Bolt in Black Finished** etric Thread (-231) -40 C 360 Rotation YOKE New Patent Repair Kits Load Limit Thread Dimensions (mm) Torque in Repair N.W. tonnes* A B C D E F G H R S SW Nm Kits Kg P P P P P P P P P P P P P P P Design Factor 4:1 Supplied with a hex head bolt. ** Bolt in GEOET finished on request UNC Thread (-232) Load Limit Thread Dimensions (inch) Torque In Repair N.W. Lbs* TPI A B C D E F G H R S SW ft. Lbs Kits Lbs /2-13UNC / 3/4 73 -P / - 11UNC / 15/ 110 -P /4-10UNC /2 1 1/ 15 -P / - 9UNC / 1 5/ 221 -P UNC / 1 1/ P /4-7UNC / 1 7/ 36 -P /2-6UNC /4 55 -P UNC / P Design Factor 4:1 ** Bolt in GEOET finished on request NEVER EXCEED PUBLISHED WORKING LOAD LIIT 1
19 SW S 10 Pivot D R F B C H E 360 Rotation A G YOKE New Patent Repair Kits Anchor Point Long Bolt Bolt in Black Finished** -40 C etric Thread Torque Load Limit Thread Dimensions (mm) in Repair N.W. tonnes* A B C D E F G H R S SW Nm Kits Kg /105L P / /5L P / /150L P / /15L P / /230L P / /265L P / /340L P231-07/ /300L P231-5/ /350L P / /35L P / Design Factor 4:1 ** Bolt in GEOET finished on request 19 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
20 D B F Hoist Ring with alloy steel washer. Bolt in Black Finished** E G A etric thread (-203) -40 C Torque Load Limit Thread in N.W. tonnes* A B D E F G Nm Kg L L L L L L Design Factor 4:1 ** Bolt in GEOET finished on request UNC thread (-204) Torque Load Limit Thread in N.W. Lbs* TPI A B D E F G ft. Lbs Lbs / - 1UNC / - UNC /2-13UNC L /2-13UNC / - 11UNC L / - 11UNC /4-10UNC L /4-10UNC /4-10UNC L /4-10UNC / - 9UNC L 000 7/ - 9UNC UNC L UNC /4-7UNC /2-6UNC UNC Design Factor 4:1 Long Bolts are designed for soft metal work piece. Supplied with a hex head bolt. ** Bolt in GEOET finished on request NEVER EXCEED PUBLISHED WORKING LOAD LIIT 20
21 D B F Hoist Ring with ball bearing. Bolt in Black Finished** etric thread (-201) E G Ball Bearing Inside Patent Torque Load Limit Thread in N.W. tonnes* A B D E F G Nm Kg L L L L L L Design Factor 4:1 ** Bolt in GEOET finished on request -40 C A UNC thread (-202) Torque Load Limit Thread in N.W. Lbs* TPI A B D E F G ft. Lbs Lbs / - 1UNC / - UNC /2-13UNC L /2-13UNC / - 11UNC L / - 11UNC /4-10UNC L /4-10UNC /4-10UNC L /4-10UNC / - 9UNC L 000 7/ - 9UNC UNC L UNC Design Factor 4:1 Long Bolts are designed for soft metal work piece. ** Bolt in GEOET finished on request 21 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
22 R L B K N A D H F -40 C Bolt-on Tie Down Designed with spring, stop at any angle supplied without bolt Load Limit Dimensions (mm) N.W. tonnes* A B D F H K L N R Kg -05-1T T T Design factor 5:1 Bolts of grade 10.9 &.9 are recommended NEVER EXCEED PUBLISHED WORKING LOAD LIIT 22
23 Weld-on Lifting Points 23
24 -0573 Economic Point -057 Weld-on Point -02 Weld-on Ring -01 Weld-on Hook Number of legs Load direction T T T -057-T T unsymm unsymm NEVER EXCEED PUBLISHED WORKING LOAD LIIT 24
25 WELDING INSTRUCTIONS The welding should only be carried out by qualified welder according to Standards, e.g. EN 27 or AWS. Support material aterial of the welding block is S355J2+N ( N, St 52-3N, B.S D, AISI 1019 etc.). Prior to welding, the contact areas must be free from impurities, oil, paint, rust, scale, etc., for example by grinding. If the surface is at all corroded, all rust must be completely removed from the weld area. Painted surface must be prepared in the same way. The steel support member must have a carbon content of no more than 0.40%. In ambient temperature of 10ºC and below, pre-heating of the weld area prior to welding must be carried out. Seam welding The welds must be sufficiently strong to take the required loads. Before starting the final weld pass, clean well the root pass to avoid inclusions. The complete welding operation must be carried out continuously so that the parts do not have time to cool. Effects of temperature The complete construction can be annealed stress release at <600 C without reduction of WLL. Do not rapidly cool the weld. A thorough inspection of the weld should be performed. No cracks, pitting, inclusions, notches or undercuts are allowed. If doubt exists, use a suitable NDT method, such as magnetic particle or liquid penetrant to verify. If repair is required, grind out the defect and re-weld using the original qualified procedure. Welding materials Weld materials must have a minimum tensile strength of 70,000 PSI (such as AWS A5.1 E-701), following the electrode manufacturer s recommendations. Reference information as below: IG arc welding: Wire diameter as per DIN 559-SG 3, AWS A 5.1. Important: do not weld in the open air during bad weather 25 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
26 R L K W D Economic Type 10 Rotation H F Economic Point Economic Type Without Spring Inside Load Limit Dimensions (mm) N.W. tonnes* D F H K L R W Kg Design factor 4:1 NEVER EXCEED PUBLISHED WORKING LOAD LIIT 26
27 R L K W D 10 Rotation H F Stop at Any Angle Weld-on Point Designed with spring, stop at any angle Load Limit Dimensions (mm) N.W. tonnes* D F H K L R W Kg T T T T T Design factor 4:1 27 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
28 B D A C L 10 Pivot 10 Rotation a b E F Weld-on Ring Load Limit Dimensions (mm) N.W. tonnes* A B C D E F L a b Kg Design Factor 4:1 NEVER EXCEED PUBLISHED WORKING LOAD LIIT 2
29 A P W H T L F Repair Kits Weld-on Hook Load Limit Dimensions (mm) Repair N.W. tonnes* A F H L P T W Kits Kg P P P P P P P P Design factor 5:1 YOKE recommends that the working load limit should be reduced to meet any appropriate legislative requirements, if welding on to an excavator. Please contact your YOKE distributors for further information. 29 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
30 YOKE Insulation Solution YOKE Insulated Swivel is designed for winch protection in overhead crane during welding operations. Heavy hoisting with a strong but lightweight system. Individual swivels & components are 100% proof load tested to a minimum of 2.5 times the working load limit. All Swivels are individually tested during manufacturing to assure 1000 Volts insulating property. Test certificate is packaged with each unit shipped. YOKE Insulated Swivels are designed with ball bearing which performs to fully swivel under Load. Acquired certificate approved by Deutsche Gesetzliche Unfallversicherung (DGUV). NEVER EXCEED PUBLISHED WORKING LOAD LIIT 30
31 A D L 1000 Volts Resistance Insulated Swivels with 2 Half Links For Load Limit Grade 0 Chain Dimensions (mm) N.W. tonnes* mm A D L Kg , , Design factor 4:1 proof tested and certified Tested acc. to EN NEVER EXCEED PUBLISHED WORKING LOAD LIIT
32 W t L H T 1000 Volts Resistance Insulated Swivels with Open aster Link & Coupling Self Locking Hook For Load Limit Grade 0 Chain Dimensions (mm) N.W. tonnes* mm H L T W t Kg , , Design factor 4:1 proof tested and certified Tested acc. to EN 77-1 NEVER EXCEED PUBLISHED WORKING LOAD LIIT 32
33 W t L H T 1000 Volts Resistance Insulated Swivels with Open aster Link & Sling Hook For Load Limit Grade 0 Chain Dimensions (mm) N.W. tonnes* mm H L T W t Kg , , Design factor 4:1 proof tested and certified Tested acc. to EN NEVER EXCEED PUBLISHED WORKING LOAD LIIT
34 NOTE NEVER EXCEED PUBLISHED WORKING LOAD LIIT 34
35 Safety is our first priority T 35 NEVER EXCEED PUBLISHED WORKING LOAD LIIT
36 Safety is our first priority T An ISO 9001 Registered Company YOKE products distributed by: YOKE INDUSTRIAL CORP. #39, 33rd Road, Taichung Industrial Park, Taichung 407, TAIWAN Tel: Fax: info@mail.yoke.net Catalog No YP1/1331/210X297 Europe-100
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